Process development - Import export

Paints and coatings, sealing and insulating materials, coatings, chocolate masses, dairy products, personal care and many other products are produced on process systems from our company. The efficiency and effectiveness of your manufacturing processes can be significantly increased with the help of individually built process plants. Customized process plants are used by our customers worldwide. Container systems, which can be used flexibly at different locations, are available as well as our skidded units, which are completely frame-mounted and automated production units. Recipe control, visualization, weighing, measurement and control technology, containers and piping, CIP systems - all plants are completely assembled in our factory. After a test run under production conditions they are accepted by you. Our technicians are available to you on site for installation, commissioning and service.

The new alternative to amorphous PET pellets: In an innovative process developed by cpc, the material is directly post-crystallised. In this way, we are continuing the development from discontinuous crystallisation to underwater strand pelletisation and underwater pelletisation to direct post-crystallisation.

Special purpose machines are our specialty. We are able to adapt our standard machines to your needs within a short time or to develop and build completely new machines for your application. Our extensive know-how allows us to accompany you from process development through the design and detailed construction of a suitable machine to measurement, commissioning and the start of production in your plant. In addition, even maintenance or product adjustments if necessary.

The punctual measuring infrared thermometers are especially suited for precise controlling of industrial production processes, in the research and development and for controlling the function of various devices and plants.

Reducing energy, saving resources and safe processing have high priority in the chemical and petrochemical industry today. Our advanced liquid separation technologies are targeted to treat hydrocarbon based or solvent containing process streams and provide valuable tools for process intensification. Typically organic liquid streams are processed by conventional thermal unit operations that consume high amounts of energy, operate at high temperatures and/or require additional chemicals for efficient separation. Our membrane based solutions offer potent alternatives or additions for new processes and a valuable tool for the retrofit of existing unit operations. Our product range: - BORSIG Organic solvent nanofiltration - BORSIG Pervaporation - BORSIG Process development services

When it comes to seat heaters, we at Embro think first and foremost of the textile processors of vehicle seats. Because our textile heating elements are in great demand in the automotive industry. They are easy to process, flexible, and kink-resistant. The heat output is individually adapted to the customer’s requirements in the development process and suitably distributed and laid out on the desired surface (wire laying). With the increasing number of electric vehicles being produced, the demand for further heating solutions for the interior area is also rising. Embro heating mats heat the seats and interior via heating elements in the center and side armrests and trim parts. As a developer or engineer in the automotive sector do you need a specific heating element for a product? We are looking forward to your ideas!

With artefactum, you can quickly and easily bring your own cosmetic brand to market. We offer customized Private Label and White Label solutions that are perfectly tailored to your needs. Choose from our wide range of high-quality, market-ready formulations, or let us develop a unique product line for you. Our Private Label solutions allow you to establish your brand with unique formulations and bespoke packaging. White Label, on the other hand, provides a fast and cost-effective option to use proven formulations and market them under your brand name. artefactum supports you in all phases of the process – from product development and production to packaging and market launch. With our expertise, we bring your brand successfully to the market.

The first approach for the development of new processes and the research of scientific effects is the application of standardized laser systems. When the requirements on scientific research advance, they equally rise with regard to the laser systems. For optimum results in scientific research and development, diode lasers with very precise specifications are indispensable. Operating and monitoring the system with defined and fixed parameters such as the power distribution and wavelength is essential for the accurate collection and evaluation of data and will lead to reliable results. Provisioning an outright laser system will further enable scientists to actually focus on their actual research. As complete solution the system can furthermore be directly integrated into the security system, providing a safe operation for your team of experts.

At artefactum, we not only develop new formulations but also tailor existing formulas to meet your specific requirements. Whether you want to bring a completely new idea to life or optimize an existing formulation, our experienced development team is here to support you with comprehensive expertise. From the initial concept to the market-ready product, we guide you through every step of the development process. We work with over 2,500 proven formulations and, upon request, create custom formulations to meet your exact needs. Our services include: Formulation Development: New, innovative formulations for your product idea Formulation Modification: Customization and improvement of existing formulas Feasibility Studies: Assessment of viability and optimization potential Prototypes: Creation of samples for initial tests and adjustments artefactum – your partner for innovative and customized solutions.

IN STEEL AND STAINLESS STEEL FROM 50 – 10,000 M3 LIPP welded storage tanks offer the ideal storage solution for a wide variety of media. Tanks are produced by means of an automated welding process specially developed by LIPP and can be constructed with steplessly adjustable volumes of 50 to 10,000 m³ according to the application. LIPP offers a corresponding selection of metallic materials suitable for use with storage media ranging from drinking water and foodstuffs to ethanol or oil. These materials range from a variety of different steel grades to high alloy stainless steels. The automated process meets the highest quality standards. LIPP storage tanks can be produced within a very short time, either on site in the open air or inside a building. The special circumferential profile ensures additional stability compared to conventional processes. KEY BENEFITS Three different welding processes based on the LIPP system and adjusted to the application

Kullen Koti End, Cup and Bevel brushes give a gleaming finish to oxidised or coated metal surfaces. They are all-rounders in drilling machines, on angle grinders and in machining centres, performing such tasks as removing paint, scale and corrosion. They are also ideal for use in places which are difficult to get at, and were specially developed for the processing of edges and corners.

Semi-synthetic water-miscible premium cooling lubricant Description Castrol Alusol RAL BF is a boron-free, semi-synthetic high-performance cooling lubricant. It contains a unique additive package that improves machine performance and surface quality, ensures excellent stability and reduces machining costs. Castrol Alusol RAL BF is suitable for both central systems and individual systems. Application Castrol Alusol RAL BF was specially developed for processing aluminum alloys. The product can also be used for machining low to medium alloy steels .

LIPP® Welded Tanks offer the ideal storage solution for a wide variety of media. Tanks are produced by means of an automated welding process specially developed by LIPP® and can be constructed individually in diameter in volumes of 50 to 10,000 m³ according to the application. LIPP® offers a corresponding selection of metallic materials suitable for use with storage media ranging from drinking water and foodstuffs to ethanol or oil. These materials range from a variety of different steel grades to highalloy stainless steels. The automated process meets the highest quality standards. LIPP® Welded Storage Tanks can be produced within a short time, either on site in the open air or inside a building.

The ORBIS IonPak® is a UN certified plastic container that is designed to transport solid dangerous goods (e.g. UN3480). The solution consists of a durable standard container with customised inner packaging. The lithium battery shipping boxes are suitable for non-certified batteries, prototypes, battery cells, battery modules and batteries in equipment. For increased part protection, the shock absorbing interior packaging is adapted to the customer’s product and supply chain. ORBIS’ lithium-ion battery packaging utilises standard footprints designed to interface with customers’ existing supply chains, e.g. 1200 x 1000 mm. - Certified solutions according RID/ADR - Customer-specific dunnage development - Heavy-duty solution for heavy batteries - Comprehensive product protection - Reusable and recyclable - Different footprints available ORBIS Europe supports you through the entire process – from development to certification of your packaging solution.

An experienced, in-house team of test and analysis specialists stands for the peak of quality – product-specific and exactly as you, the customer, desire it. To ensure quality in serial manufacture early on and guarantee a frictionless start of production, test equipment is incorporated into manufacturing processes and automated production lines. Placement tests, checking the electrical and software functionality, launch tests – depending on your individual requirements and your component, we will develop a test strategy and tune the tests to fit with each other. Our comprehensive test development methodology accelerates processes running all the way to the delivery of your product and reduced testing costs.

Reliability isn't just a keyword for Flottweg – it expresses the company's philosophy. We want our customers to get results with Flottweg that can't be beat. That requires reliable machines, reliable service, and staff whose passion for perfection shows throughout the manufacturing process. The newly developed Flottweg Z2E brings us a huge step towards that goal. This decanter centrifuge is flexible, maintenance-friendly, and powerful. With its easy-to-open cover, Flottweg makes access to the main components quick and easy, with no need for lifting equipment. Together with another feature – the super deep pond – the Flottweg Z2E highlights the know-how that has gone into this decanter. Top flexibility and quality characterize the Flottweg Z2E, which has been Engineered For Your Success.

We developed a special process for making fine powder systems and composites from low-viscosity melts. With the patented cryo-spraying process CSP, it has become possible to produce highly sensitive products directly from a hot melt to form a solid powder without after-cooling. The entire spraying process is overlaid with nitrogen and also protects very critical substances against oxidation and thermal stress.

We know the challenges that new technologies in e-mobility (BEV) entail for established players in the transition from combustion engines to New Energy Vehicles as well as for start-ups in the process of structural development in daily practice. We would be happy to take over for you: quality assurance rework conversions field actions component qualification startup protection Congestion management production management and many other tasks that can be completed quickly and flexibly

Water-miscible premium cooling lubricant Description Castrol Alusol ABF 47 is a boron, amine, formaldehyde releaser and chlorine-free water-miscible high-performance cooling lubricant. It contains a unique additive package that improves machine performance and surface quality, ensures excellent stability and reduces machining costs. Castrol Alusol ABF 47 is suitable for both central systems and individual systems. Application Castrol Alusol ABF 47 was specially developed for processing aluminum alloys. The product can also be used to process low-alloy steels and non-ferrous metals .

Replacement product ARAL SAROL 474 EP Semi-synthetic water-miscible premium cooling lubricant Description Castrol Alusol™ ABF 10 is a boron, amine, formaldehyde releaser and chlorine-free, semi-synthetic water-miscible high-performance cooling lubricant. It contains a unique additive package that improves machine performance and surface quality, ensures excellent stability and bioresistance and reduces machining costs. Castrol Alusol ABF 10 is suitable for both central systems and individual systems. Application Castrol Alusol ABF 10 was specially developed for processing aluminum alloys. The product can also be used to process low-alloy steels and non-ferrous metals .

Water-miscible premium cooling lubricant Description Castrol Alusol ABF 47 is a boron, amine, formaldehyde releaser and chlorine-free water-miscible high-performance cooling lubricant. It contains a unique additive package that improves machine performance and surface quality, ensures excellent stability and reduces machining costs. Castrol Alusol ABF 47 is suitable for both central systems and individual systems. Application Castrol Alusol ABF 47 was specially developed for processing aluminum alloys. The product can also be used to process low-alloy steels and non-ferrous metals .

Replacement product ARAL SAROL 474 EP Semi-synthetic water-miscible premium cooling lubricant Description Castrol Alusol™ ABF 10 is a boron, amine, formaldehyde releaser and chlorine-free, semi-synthetic water-miscible high-performance cooling lubricant. It contains a unique additive package that improves machine performance and surface quality, ensures excellent stability and bioresistance and reduces machining costs. Castrol Alusol ABF 10 is suitable for both central systems and individual systems. Application Castrol Alusol ABF 10 was specially developed for processing aluminum alloys. The product can also be used to process low-alloy steels and non-ferrous metals .

We offer laser direct structuring (LPKF-LDS process) for the production of 3D-MID (so-called three-dimensional circuit carriers) as a service in Magdeburg. 3D-MID stands for Mechatronic Integrated Device (or Molded Interconnected Devices). The MID technology makes it possible to use three-dimensional plastic parts as circuit carriers for electronic or mechatronic assemblies. The LPKF-LDS process is one of the technologically leading and at the same time most economically interesting process for the production of 3D-MID. The LPKF LDS process represents the central process step. The process was developed and patented by the company LPKF Laser & Electronics AG in Hanover.

Customer specific optomechanical and optomechatronic components Our strengths lie in the development and construction of optomechatronic systems from the feasibility study on the prototype tofit system integration. The earlier we are involved in your development process, the more we can do for you. Our experience shows us that especially innovative systems and product ideas benefit from a close partnership. This is what we stand for. In addition, we offer our customers service performance measures and technological support, when it comes to ensuring the quality of their products or production facilities. We measure and test according to your specifications. We make sure that you do everything right from optical design to imaging.

State-of-the-art crane systems move the heaviest construction and production components on construction sites and in production halls. MACK solutions are available to help you make the most of your potential! Cranes and hoists are mostly used in demanding situations, where space is limited and conditions are very hot or cold, very damp or very dry. This means: Even under the toughest indoor or outdoor conditions, extension arms and grippers have to be reliably supplied with energy and data in order to carry our their lifting operations without any disturbances. With our carbon brush components we support you as system suppliers, finding ‘your’ solution, no matter where you are in the development process. Design, manufacturing, tool making and assembly – all from a single provider. And done in-house. Applications in crane technology Our solutions Our services

At our Innovation Lab, we develop entirely new processes when the desired results cannot be achieved with standard solutions. Our customers can practically watch over our shoulder and participate in the process to the extent they choose. The results are then put to the test in the adjacent Technical Centre. Sometimes this opens up whole new business areas for our customers. Getting more than they bargained for – that’s one more thing our customers appreciate.

Our products are unseen aides installed in many electric machines and motors: from huge plants to compact hand-held devices. Are you looking for a entirely specialised solution for current and data transmission? We produce the right carbon brushes and brush holders for the broad range of applications which characterises the field of electrical and plant engineering. This includes filling and packaging machinery, waste water treatment plants or revolving door systems, just as much as the manual electrical appliances which provide professional and hobby craft workers with reliable service. And these are a just a few examples. As we are system suppliers, you can be absolutely sure: MACK supports you throughout the entire development process. MACK supplies first-class OEM quality and durable replacement parts from in-house production. MACK makes your ideas come true!

Reliability isn't just a keyword for Flottweg – it expresses the company's philosophy. We want our customers to get results with Flottweg that can't be beat. That requires reliable machines, reliable service, and staff whose passion for perfection shows throughout the manufacturing process. The newly developed Flottweg Z3E brings us a huge step towards that goal. This decanter centrifuge is flexible, maintenance-friendly, and powerful. With its easy-to-open cover, Flottweg makes access to the main components quick and easy, with no need for lifting equipment. Together with another feature – the super deep pond – the Flottweg Z3E highlights the know-how that has gone into this decanter. Top flexibility and quality characterize the Flottweg Z3E, which has been Engineered For Your Success.

Two current examples of Dressler Group innovations: Spherical Powder Technology (SPT) and the development of integrated processes. SPT is a process that allows powders to be made out of high-performance polymers that cannot otherwise be pulverised. This opens up completely new kinds of applications, using processes such as 3D printing/additive manufacturing, that were equally impossible before. Meanwhile, integrated processes allow grinding, sieving and dust removal to be carried out in a single operation rather than separate steps, thus saving energy and time.