Process development - Import export

The new alternative to amorphous PET pellets: In an innovative process developed by cpc, the material is directly post-crystallised. In this way, we are continuing the development from discontinuous crystallisation to underwater strand pelletisation and underwater pelletisation to direct post-crystallisation.

The first approach for the development of new processes and the research of scientific effects is the application of standardized laser systems. When the requirements on scientific research advance, they equally rise with regard to the laser systems. For optimum results in scientific research and development, diode lasers with very precise specifications are indispensable. Operating and monitoring the system with defined and fixed parameters such as the power distribution and wavelength is essential for the accurate collection and evaluation of data and will lead to reliable results. Provisioning an outright laser system will further enable scientists to actually focus on their actual research. As complete solution the system can furthermore be directly integrated into the security system, providing a safe operation for your team of experts.

The ORBIS IonPak® is a UN certified plastic container that is designed to transport solid dangerous goods (e.g. UN3480). The solution consists of a durable standard container with customised inner packaging. The lithium battery shipping boxes are suitable for non-certified batteries, prototypes, battery cells, battery modules and batteries in equipment. For increased part protection, the shock absorbing interior packaging is adapted to the customer’s product and supply chain. ORBIS’ lithium-ion battery packaging utilises standard footprints designed to interface with customers’ existing supply chains, e.g. 1200 x 1000 mm. - Certified solutions according RID/ADR - Customer-specific dunnage development - Heavy-duty solution for heavy batteries - Comprehensive product protection - Reusable and recyclable - Different footprints available ORBIS Europe supports you through the entire process – from development to certification of your packaging solution.

We developed a special process for making fine powder systems and composites from low-viscosity melts. With the patented cryo-spraying process CSP, it has become possible to produce highly sensitive products directly from a hot melt to form a solid powder without after-cooling. The entire spraying process is overlaid with nitrogen and also protects very critical substances against oxidation and thermal stress.

At our Innovation Lab, we develop entirely new processes when the desired results cannot be achieved with standard solutions. Our customers can practically watch over our shoulder and participate in the process to the extent they choose. The results are then put to the test in the adjacent Technical Centre. Sometimes this opens up whole new business areas for our customers. Getting more than they bargained for – that’s one more thing our customers appreciate.

Two current examples of Dressler Group innovations: Spherical Powder Technology (SPT) and the development of integrated processes. SPT is a process that allows powders to be made out of high-performance polymers that cannot otherwise be pulverised. This opens up completely new kinds of applications, using processes such as 3D printing/additive manufacturing, that were equally impossible before. Meanwhile, integrated processes allow grinding, sieving and dust removal to be carried out in a single operation rather than separate steps, thus saving energy and time.

DE-BURRERS Specially developed for processing contours on CNC machines. To de-burr and chamfer metals and plastics. The de-burrers are also suitable for hard machining. Deburrer for contouring. Designed for use on CNC machines, especially for contour machining. For deburring and chamfering of metals and plastics. The de-burrers are also suitable for hard machining. Stocked by default is a point angle of 90 °. 4 - 6 mm de-burrer with 4 cutting edges, from 8 mm with 5 cutting edges.

If companies want to decide on a future-proof bus technology, comprehensive advice will be needed in the early stages of the development process. We mostly start with a MicroControl workshop or webinar which will then be followed by support and advice in the research and development stage. If the decision has been made for CANopen classic or FD, the MicroControl experts will work in close liaison with the customer to realise hardware and software for the desired application. In a following step, a prototype will be developed and manufactured – either by the customer or MicroControl. In the conceptual stage, the required technical specifications of the customer’s application are checked continually. With more than 25 years of experience in project management in a variety of industries, we will be your reliable partner for future solutions.

The laboratory vacuum shovel dryer DRUVATHERM® is a system provides reliable scale-up to production scales in the context of product and process development and can likewise be used for small batch production too. The Lödige laboratory vacuum shovel dryer DRUVATHERM® is a horizontal, batch vacuum dryer with a frequency-controlled mixing tool. This mixer consisting of mixing elements adapted to the process and arranged on a shaft according to a specific system - is installed in a cylindrical mixing drum equipped with a temperature control jacket. Rotation of the mixing unit generates a three-dimensional product movement, in which all of the product is constantly in motion. The contact frequency of particles with the heat exchange surface leads to shorter drying times. The chopper rotating at high speeds fitted to the side of the mixing drum is used to disperse the product . This leads to a significant increase in drying capacity and prevents moisture and temperature gradients.

Form and appearance ideas first become tangible through the help of models. We produce models for all stages of the design and development processes, from the smallest models up to cubing models (e.g. complete automotive interiors). All products are customized and can be designed according to customer requirements .

Nominal Volume: 360 l Nominal Payload: 144 kg + certified waste bins 360 litre + UN-approved for the transport and collection of dangerous materials + wheelie bins marked for clinical waste in accordance with UN3291, packaging group II + liquid-tight / watertight (without drainage hole) + waste container with triangular slamlock + manufactured by compact injection moulding process from specially developed, high molecular weight, high-density polyethylene (HDPE) + resistant to UV, frost, heat and chemicals + corrosion-protected steel axle, zinc-plated + clinical / hospital waste bins with integrated chipnest in the frontal comb; this can accommodate a transponder (RFID chip) compatible with the most widely used ID and weighing systems + wheelie bins meet the requirements of EC directive 2000/14 EC. Marked with the appropriate decibel level and CE symbol + medical waste containers for sharp and pointed instruments, anatomy / pathology waste and infectious waste

Nominal Volume: 240 l Nominal Payload: 96 kg + certified waste container 240 litre + UN-approved for the transport and collection of hazardous goods and hospital waste + wheelie bin marked for clinical waste in accordance with UN3291, packaging group II + liquid-tight / watertight (without drainage hole) + waste bin with triangular slamlock + manufactured by compact injection moulding process from specially developed, high molecular weight, high-density polyethylene (HDPE) + resistant to UV, frost, heat and chemicals + corrosion-protected steel axle, zinc-plated + waste container with integrated chipnest in the frontal comb; this can accommodate a transponder (RFID chip) compatible with the most widely used ID and weighing systems + our waste bins meet the requirements of EC directive 2000/14 EC. Marked with the appropriate decibel level and CE symbol + waste containers for hospitals & clinical waste

Nominal volume 180 L Nominal loading capacity 72 Kg + manufactured in accordance with the requirements of DIN EN 840 and RAL GZ 951/1 + produced by compact injection moulding process from specially developed, high molecular weight, high-density polyethylene (HDPE) + UV-stabilised, extremely resistant to cold, heat and chemicals + stepped comb-lift for maximum safety during emptying + 200 mm diameter stable and smooth-running wheels; available with 250 mm diameter wheels + zinc-plated, corrosion-proof steel axle + available in standard colours of grey, green, blue and brown; additional colours available + ribbed chipnest for secure mounting of transponders/data carriers; compatible with the most widely-used identification and weighing systems + equipped with a centrally-located foot step at the rear for easier handling + strong ribs allow for high stacking + Weber wheelie bins can be fully recycled at the end of their useful life

Nominal volume: 80 L Nominal loading capacity: 40 Kg + manufactured in accordance with DIN EN 840 and RAL GZ 951/1 by compact injection moulding process from specially developed, high molecular weight, high-density polyethylene (HDPE) + UV-stabilised for outdoor use, insensitive to temperature variations and chemicals + stepped comb-lift, reinforced with ribs, for maximum safety when emptying the waste bins + very stable; fitted with 200 mm diameter solid, quiet-running rubber wheels + corrosion-resistant, zinc-plated steel axle + lid with drip edges minimises the escape of condensation water + the waste bins are available in standard colours grey, green and brown; additional colours available + with chipnest in the frontal comb to accommodate transponders (RFID chips), + compatible with the most widely-used ID and weighing systems + complies with the noise control regulation in accordance with EC directive 2000/14/EC and is marked with the appropriate noise level

Nominal volume 360 L Nominal loading capacity 144 Kg + manufactured by compact injection moulding process from specially developed, high molecular weight, high-density polyethylene (HDPE) + manufactured in accordance with DIN EN 840 and RAL GZ 951/1 + resistant to UV, frost, heat and chemicals + emptied by stepped comb-lifting device (shape A), reinforced by additional ribs + equipped with two solid rubber maintenance-free 200 mm diameter wheels; also available with 300 mm diameter wheels + corrosion-protected steel axle, zinc-plated + with integrated chipnest in the frontal comb; accommodates transponders (RFID chips) compatible with the most widely used ID and weighing systems + available in standard colours of grey, green, blue and brown; additional colours available + strong ribs allow for high stacking + with raised edge to prevent water ingress (e.g. during rain) + meets the requirements of EC directive 2000/14 EC.

Nominal volume 1100 L Nominal loading capacity 440 kg + waste containers produced in accordance with DIN EN 840 and RAL GZ 951/1 + manufactured by compact injection moulding process from specially developed, high molecular weight, high-density polyethylene (HDPE) + resistant to UV, frost, heat and chemicals + stepped comb-lift for maximum safety during emptying; optional emptying by lifting trunnions reinforced with steel inserts + easy filling through smaller lightweight lid + 200 mm diameter quiet-running, solid rubber castors with 360° swivel range + standard equipment features 2 x footbrakes; also available with central braking + chipnest to accept transponders/data carriers, compatible with common weighing and ID systems + all metal parts are zinc plated and resistant to corrosion + well-positioned handles on body and lid for convenient handling from all sides + smooth inside and outside surfaces allow for easy cleaning

Nominal Volume: 1100 l Nominal Payload: 440 kg + 1100 litre certified waste bins + UN-approved for the transport and collection of hazardous goods + watertight (without drainage hole) + waste containers with triangular slam lock + wheelie bins marked for clinical waste in accordance with UN3291, packaging group II and III + manufactured by compact injection moulding process from specially developed, high molecular weight, high-density polyethylene (HDPE) + resistant to UV, frost, heat and chemicals + corrosion-protected steel axle, zinc-plated + waste bins with integrated chipnest in the frontal comb; this can accommodate a transponder (RFID chip) compatible with the most widely used ID and weighing systems + waste containers meet the requirements of EC directive 2000/14 EC. Marked with the appropriate decibel level and CE symbol

Nominal Volume: 660 l Nominal Payload: 270 kg + 660 litre certified clinical / hospital waste containers + UN-approved for the transport and collection of dangerous materials + liquid-tight / watertight (without drainage hole) + waste bin with triangular slam lock + wheelie bins marked for clinical waste in accordance with UN3291, packaging group II and III + manufactured by compact injection moulding process from specially developed, high molecular weight, high-density polyethylene (HDPE) + resistant to UV, frost, heat and chemicals + corrosion-protected steel axle, zinc-plated + waste containers with integrated chipnest in the frontal comb; this can accommodate a transponder (RFID chip) compatible with the most widely used ID and weighing systems + waste bins meet the requirements of EC directive 2000/14 EC. Marked with the appropriate decibel level and CE symbol

Ideal for trimming or scoring foils and skins FRIMO's scoring process technology was developed for producing hidden airbags in instrument panels. In contrast to composite component weakening in which the substrate, foam and skin are all weakened in one step, FRIMO prefers material specific single steps. The foil or skin is weakened by blade before foaming. The substrate and foam are separately weakened at the end, which can easily be integrated into the necessary component cutting process. Depending on the customer-specific requirements, this is where FRIMO punching machines or milling machines come into play. Compared to weakening entire composite components (for example, with a laser), a lower investment is required. For the weakening of leather parts for hidden airbags, FRIMO offers a patented process in which the skin is weakened by a rotating circular knife. This process guarantees high precision and odorless results with the shortest possible cycle times.

We will develop the mixing process that is best for the mix of glue that the customer is working with and deploy static mixers, dynamic mixers or tank-mixer systems.

Customised system or individual part solutions are our core competence at KIS. We develop complete solutions for you based on our own KIS products and combine them with our comprehensive service for drive technology. Whether it's a careful selection of individual components or proper assembly ensuring your application functions perfectly: As bearing specialists based in Germany, we’re there for every step of the process, from development and construction, through monitoring of production and assembly, to quality inspections and practical tests.

Speed sensors from Lenord+Bauer are particularly suited for continuous operation in durable capital goods thanks to the magnetic sensing principle. They detect rotational and linear motion. The sensors are protected against extreme weather conditions, humidity, shock, and vibration due to an encapsulation process and specially developed production methods. Thus they are in compliance with DIN EN 50155 and meet the requirements of protection class up to IP 68. Customised versions by adapting the housing, or different cable and plug fabrication, Lenord+Bauer can implement almost any installation position. Depending on requirement, the sensors generate single or multichannel squarewave signals alternatively as voltage or current signal ranging from 0 to 25 kHz. A standstill signal can also be implemented. On request ATEXprotected product variants, special output signals for functional testing, and sensors with integrated pulse division or pulse multiplication are available.

The ink-jet printer EBS-230 of the "PicAS"-series sets new standards in regard to configuration and cost-effectiveness of basic DOD (Drop on Demand) systems, which remain relevant to newest DOD systems. With a print height of 6mm up to 27mm (depends on selected version) and a print speed up to 60m/min the EBS-230 is the perfect marking system for small to medium production volumes. The ability to use fast-drying inks on Ethanol-, Acetone- or MEK base provides a universal solution for various marking applications. No matter if the surface is made of cardboard, plastics, metal, glass or ceramics. Trough a process of consistent development of the established line coder "PicAS" EBS-200 we created a totally splash water protected system which is also independent from external compressed air.

The INFRA.sens® was specially developed for high-quality NDIR gas analysis. In the design phase, special emphasis was placed on high stability and a low detection limit. With the use of high-performance light emitting diodes (IR-LED) and thermal micro radiators, which were adapted to the needs of gas measurement technology, these goals were achieved in full. In the spectral range from 2 μm to 12 μm, carbon dioxide, carbon monoxide, hydrocarbons and nitrous oxide can be reliably detected up to the ppm range with this new sensor platform. Applications Environmental and Process Measurement Technology (CEM) Engine development TOC analyzers Elemental analysis Industrial gas analysis Natural gas/biogas analysis Process measurement technology Biogas research

The INFRA.sens® was specially developed for high-quality NDIR gas analysis. In the design phase, special emphasis was placed on high stability and a low detection limit. With the use of high-performance light emitting diodes (IR-LED) and thermal micro radiators, which were adapted to the needs of gas measurement technology, these goals were achieved in full. In the spectral range from 2 μm to 12 μm, carbon dioxide, carbon monoxide, hydrocarbons and nitrous oxide can be reliably detected up to the ppm range with this new sensor platform. Applications Environmental and Process Measurement Technology (CEM) Engine development TOC analyzers Elemental analysis Industrial gas analysis Natural gas/biogas analysis Process measurement technology Biogas research

The INFRA.sens® was specially developed for high-quality NDIR gas analysis. In the design phase, special emphasis was placed on high stability and a low detection limit. With the use of high-performance light emitting diodes (IR-LED) and thermal micro radiators, which were adapted to the needs of gas measurement technology, these goals were achieved in full. In the spectral range from 2 μm to 12 μm, carbon dioxide, carbon monoxide, hydrocarbons and nitrous oxide can be reliably detected up to the ppm range with this new sensor platform. Applications Environmental and Process Measurement Technology (CEM) Engine development TOC analyzers Elemental analysis Industrial gas analysis Natural gas/biogas analysis Process measurement technology Biogas research

The INFRA.sens® was specially developed for high-quality NDIR gas analysis. In the design phase, special emphasis was placed on high stability and a low detection limit. With the use of high-performance light emitting diodes (IR-LED) and thermal micro radiators, which were adapted to the needs of gas measurement technology, these goals were achieved in full. In the spectral range from 2 μm to 12 μm, carbon dioxide, carbon monoxide, hydrocarbons and nitrous oxide can be reliably detected up to the ppm range with this new sensor platform. Applications Environmental and Process Measurement Technology (CEM) Engine development TOC analyzers Elemental analysis Industrial gas analysis Natural gas/biogas analysis Process measurement technology Biogas research