Process simulation - Import export

We provide sheet metal bending services using three precision Trumpf press brakes (TruBend_3100, TruBend_5085; TruBend_5320) with a maximum pressure of 320 tons and a maximum bending length of 4000 mm. Our well-equipped inventory of bending tools enables us to manufacture even the most complex parts, and dedicated software supporting machine operation allows us to simulate the bending process. All this guarantees the execution of orders with extreme precision and accuracy. In addition, in our machine park we have two CNC bending machines for bending pipes and profiles. We operate on both mandrel and mandrelless benders, while specializing in bending pipes and profiles. In our plant we deal with bending of, among other things: - structural steel - galvanized steel - stainless steel - aluminum

The pharmaceutical and biotech industry involves a wide range of mixing tasks, for which precision and consistence are of utmost importance. Particles must be evenly suspended and homogenized in liquids for filling processes. In some cases, multiple processes, such as for example heat transfer, rapid mixing, or material transport, must take place simultaneously within one reactor. Specific requirements are often placed on the drives, if for example production is carried out under clean room conditions. The surface quality of the stirring elements must always meet the highest standards; they are therefore usually electropolished. Our agitator solutions for the pharmaceutical and biotech industry are engineered and manufactured to customer-specific requirements. Selection of the agitator, as well as of the drive and sealing concepts, depends on the process and customer specifications. We will provide all the necessary design calculations, or simulate the mixing process.

Particularly in the automotive industry there are currently tests underway to virtually simulate production processes with the help of real models. Laser scanners of Z+F deliver the required 3D data in order to generate such models. Film industry Virtual reality plays a key role in the film industry: special effects (e.g. explosions) can be carried out with digital technology without any danger to the people involved or real objects (buildings, historical monuments, vehicles etc.). Nowadays we can see film scenes that were unthinkable a few years ago. Computer/Gaming Whether in computer games or the internet – virtual reality in this area is here to stay. It does not matter whether real objects are represented virtually or fantasy worlds are created with the help of real objects. With Z+F laser data, both is possible.

Existing factory workshops and industrial plants can be surveyed three-dimensionally in detail. For new buildings, further extensions and reconstruction in the future, there are spatial coordinates available which are accurate to a millimeter, from which two-dimensional construction plans can easily be drawn. Generation of 3D models From the data gathered by Z+F laser scanner systems and with the LFM software, 3D models of the actual state of the factory or plant (e.g. tubes, steel girders) can be generated. Furthermore, it is possible to generate complete CAD models from the 3D scan data (the so-called point cloud). Clash detection It is possible to simulate manufacturing processes and to carry out collision checks with 3D models. Example: Another production robot of the same type has to be added to an existing plant. Facility management All fixed equipment like cables or tubes is surveyed as well and saved in a 3D database which serves as the basis for future reconstruction.

Engineering: CAD 2D and 3D Product design Design and production of aluminum molds Design and production of Fiber Molds Design and production of wooden molds Design and production of Polyurethane Molds Design and production of functional prototypes Computer simulations – Process, manufacturing and mechanical performance

The production of complex shaped elements formed from sheet metal requires the use of very precise tools. Designing them with the use of specialized programs such as CAD and supplementing with the visualization of the finished stamp is not always sufficient to guarantee a satisfactory effect. Therefore, a stamping simulation is essential to make sure it is correct before introducing progressive dies or cutting tools into production . Authors and PAM STAMP is the software we use to perform such a simulation. Both programs are a perfect solution for companies wishing to design and launch a new product. PAM STAMP stamping process simulation enables initial part feasibility assessment, tool design and full verification simulation. We can predict how the material will behave during each pressing phase. This solution makes it possible to optimize the process so that the pressed detail does not show any tendency to cracking, folding or excessive springback.

3D modeling is widely used in various industries, including mechanical and plant engineering, industrial architecture, product design, animation, visualization of production processes, simulation, and more. In the industry, 3D modeling can be utilized to create prototypes and virtual models before the production process begins, enabling early verification and optimization of the design. This helps reduce production costs and avoids problems that may arise during the manufacturing process. 3D modeling can also be used for visualization and simulation of production processes, allowing for a better understanding and optimization of the entire workflow. For example, 3D modeling can be employed in designing new production lines. Furthermore, 3D modeling is increasingly employed to create interactive and advanced product visualizations that provide customers and users with a better understanding of the functionality and features of products. This, in turn, contributes to improving

With the miniPilot product family (reactor, nutsche filter, scrubber) we offer miniplant pilot reactors for chemical process development, scale-up, process simulation and kilo-scale production. The reactors' explosion proof design (ATEX) and inert materials allow safe processing of solvents and acids in a completely sealed reaction vessel. The compact standard reactor setup can easily be modified, interchangeable reaction vessels of 5, 10 and 15 liter including interchangeable stirrers are available. The reaction vessel is installed on a lifting / lowering device to simplify opening and cleaning. The distillation glass overhead is built with flexible ball-socket joints for multiple chemical reactions under full vacuum. A clean-room setup and other materials are available to meet your specific process requirements.

Corrosion testing requires the realistic simulation of the process environment. These environments often include HPHT (high pressure high temperature) conditions. Thanks to our proprietary designs and the use of high-performance materials our industry leading HPHT corrosion testing autoclaves are suitable for the most challenging corrosion testing applications. We have worked jointly with customers from various industries such as upstream and downstream oil & gas, petrochemicals, steel, nuclear and conventional power generation, inspection, certification and testing to design, engineer and manufacture customized corrosion testing solutions for their individual applications.

BS-miniDRY® DKL015 Especially for the simulation of complex processes and production steps in research and development, BOLZ developed the BS-miniDRY. Thanks to its compact design and ready for “plug and use” it is simple to install and flexible to use. Identically designed like a bigger production scaled conical screw dryer, it is perfect for product trials and scale-up. A wide range of drying and mixing process steps can be simulated by making use of the flexible filling volume, already starting with a feed of only 150 ml. Special properties for the customer’s benefit: Mobile, compact and easy transport design Easy installation „plug and use“ Designed to fit into a ventilation booth Flexible filling volume 10 to 100% Ideal for „scale-up“ calculations CIP-cleaning included Possibility for various changes of the agitator tool (from orbital arm system to various central shaft agitators) Designed as a complex process system or also as a reduced economical version

BS-pilotDRY® Series ML001 - ML010 The pilotdryer BS-pilotDRY from BOLZ is well suited for a wide range of various pilot-scaled trials and tests within the product and process development, but also for ongoing quality monitoring of a production. Mainly used as a traditional conical screw dryer, in addition it can also be used as a central shaft dryer. The hybrid stirrer technology allows drying and mixing processes to be simulated and tested in only one appliance using different mixing tools. Therefore relevant comparisons are possible which facilitate the selection of the most suitable stirring mechanism or agitator tool for the product and thus for the future production equipment. Special properties for the customer’s benefit: Mobile and portable skid design Simple „plug and use“ installation Complete process unit with ancillaries Flexible filling volume 10 to 100% CIP-cleaning included All product contact surfaces heatable Suited for a wide range of processes Ideal for...

Perfect die-casting components are not the only strength of the DGS brand. As a process-oriented full-service partner we offer numerous complementary services to our customers. In our development department we work with state-of-the-art CAD and CAM equipment, which enables us able to perform client-specific FEM calculations and complete die-casting process simulations. To ensure the best possible production efficiency, we are in contact with our client’s experts in the early stages of design and prototyping, a collaboration which continues after the casting process. Our know-how goes far beyond quality checks and logistics; in many cases we take over the responsibility for development, surface finishing, shot peeling, machining, galvanising, coating, painting and the assembly of parts and systems. The result from the client’s point of view: less interfaces and more time for essentials.

http://www.niaflow.com NIAflow Basic: The Basis of Professional Process Simulation The intuitively operated program NIAflow Basic is a free simulation software for a smooth process functioning in processing technology. The basic version enables the presentation of simple dry, mechanical processes focused on crushing and screening. By using NIAflow, up to 10 machines can be represented in a printable flow chart and the mass flow can be calculated. On the basis of these calculations, machine-specific labels are displayed with the current data. Process optimization, pre-calculation of product or even the engineering of complete plants are thus supported. Besides the basic machines for processing mineral raw materials, the entire HAVER & BOECKER equipment portfolio is already deposited in the object list. It also comprises a classifying screen design with up to 4 decks. NIAflow Basic can be used to become acquainted with the program for free, for a process simulation of smaller...