hardening process

...Hardening, Heat Treatments Salt Bath Hardening, Ziegler AG has fully automated the salt bath hardening process with the construction of its new hardening facility in 2019. This automation, combined with years of expertise in salt bath technology, leads to consistent hardness results. Salt melting offers various advantages that other heat treatment methods do not provide. First and foremost is the...

...It is the furnaces where the hardening process of various aluminum profiles is happened, in other words, the aging process. Aluminum profiles are loaded into the furnace with the help of loading cars. The profiles which are kept in the oven at about 185 °C for 6-8 hours will be harden with the aging process. The whole operation is programmed with the PLC control unit. Thanks to its safe guillotine doors, they contribute to the air circulation in the interior and provide security with the locking mechanisms.

... oil: a perfect and optimally tailored chemical cleaning of your systems is always guaranteed. In advance, if necessary, contamination samples are analyzed, and through experiments, the optimal, material-friendly cleaning solution is developed, especially considering the later environmentally friendly disposal. The preparation of time schedules, risk assessments, and plans for the required energy needs, etc., are, of course, part of the process when handling system shutdowns.

...It is a process of cold forming metal, in which the input material is drawn through a correspondingly shaped tool, called a drawing die. The aim of drawing is to produce products in the form of bars or wires, which are characterized by very high cross-sectional accuracy and a smooth, shiny surface, as well as specific mechanical properties that can only be achieved through this type of forming. During the drawing process, the material undergoes cold hardening – its strength is increased while its plastic deformability is reduced.

... toothed hardened and ground Module 1 – 50 mm Diameter 50 – 500 mm Length up to 1,500 mm Arrow tooth profile possible Other manufacturing types available upon request. We manufacture according to customer drawings. We already supply renowned companies and export worldwide. We have our own hardening shop, which saves time and costs in the manufacturing process. References to our customers in your industry available upon request. We look forward to hearing from you.

...CNC machined parts, CNC turning parts ,mechanical components ,mechanical parts Shorten the product manufacturing process chain and improve production efficiency.Reduce the number of clampings and improve the machining accuracyWe custom CNC turned Parts for all industries. If you need any precision machined parts to be produced in China, Please feel free. contact us to discuss about your projects...

... possible. The material components are mixed downstream of the mixing head only in the mixing tube to prevent material hardening in the system components of the mixing head. Your advantages: - repeatable dosing volume even with viscosity and density fluctuations - Processing of low to high viscosity materials with low to very high filler content - Dispenser and mixing head segments can be combined in size due to modularity - standard equipment with dead space-free integrated dosing pressure sensors for online process monitoring - simple assembly/disassembly of the components ...

... Plansee are exceptionally resistant to aggression: the SHN surface hardening process. Using SHN surface hardening, we can strengthen peripheral areas and entire TZM components through the addition of a permanent, adherent diffusion layer. As a result, our customers benefit from the use of a tough, heat-resistant material with a wear-resistant surface. Surface hardening takes place during the gas phase. Coatings that we produce using the SHN process adhere better than conventional PVD or CVD layers. They perfectly replicate the surface contour of the TZM product.

...Heat Treatment in Salt Bath Heat treatment is usually the last or second-to-last operation in the manufacturing process of components and tools. We harden components to achieve increased strength and higher wear resistance. Our salt bath systems guarantee optimal results, particularly in terms of distortion, due to their uniform heat transfer. Our processes: - Case Hardening - Hardening and...

...In gas-shielded hardening, the aim is to achieve a scale-free surface during hardening. For this purpose, a protective gas is required, which gives the process its name. In gas-shielded hardening, efforts are made to protect the glowing area. This is done by shielding and flushing the area with protective gas. A significant amount of experience is necessary, as this process is very complex. As a result, some post-processing steps can be eliminated.

... know exactly which process is right for your component. From the very beginning, we provide you with advisory support and precisely align requirements, materials, and heat treatment. This way, we accompany you as a full-service provider throughout the entire process - for all types of heat treatment.

...Through case hardening of normally low-carbon steels (alloyed or unalloyed), they acquire a hard and wear-resistant surface layer, as well as a tough core. Additionally, there is the possibility to partially protect the components (using screws or paste), allowing these areas to be subsequently machined. Steels suitable for case hardening are listed in DIN EN 10084:1998-06. The case hardening process is carried out in our gas carburizing furnace with PC-controlled process regulation.

...In the hardening process, the product to be heat-treated is subjected to a targeted microstructural transformation through temperature influence in the hardening furnace.

...Laser surface hardening is characterized as a very flexible and distortion-free tool. Hardening Laser hardening is distinguished as a flexible and material-friendly/distortion-free process. This is a local hardening method that must be selected based on the material and application case. The hardening tracks are applied overlapping on the surface. For better adhesion, a coating is applied. The following materials are suitable: - C45 tempered - 42 Cr Mo V tempered - 100 Cr 6 - C60...

...Laser hardening is a process aimed at specifically improving the wear resistance of components.

... thermocouples to meet your process requirements DATAPAQ temperature monitoring systems consist of high-precision industrial-grade data loggers, thermocouples, heat protection containers, and analysis software. Measurement temperature range: -200 to 1370 °C Data logger accuracy: ±0.3 ºC Resolution: 0.1 ºC Channels: Up to 16 Storage capacity: 4 MB (up to 10 runs, 8 thermocouples, 60 min duration...

Rollon is a leading manufacturer of linear guide systems, telescopic guides, and linear axes. Whether economical, robust, versatile, flexible, or corrosion-resistant – we provide linear components for every need and a wide range of applications through diverse product lines. As a complete provider of linear technology and linear systems, Rollon stands for expertise, quality, and many years of ex...

...SILCAVAC – molded parts and SILCABOARD – boards are vacuum-formed fiber products. This production process represents the most economical solution for larger quantities in a variety of geometries. SILCAVAC / SILCABOARD 126 27N and 143 28N are made from aluminum silicate fibers as well as organic and inorganic binders. In SILCAVAC / SILCABOARD 160 25N, part of the aluminum silicate fibers is...

...The environmentally friendly vacuum technology process is used to harden medium to high-alloy steels. Excellent results can be achieved, especially with distortion-sensitive workpieces. The environmentally friendly vacuum technology process is used to harden medium to high-alloy steels. It is a thermal process that particularly yields excellent results with distortion-sensitive workpieces. With...

...As unique as our customers' products are, we manufacture the corresponding furnaces individually. From continuous furnaces to chamber furnaces. Each furnace is planned and produced to meet specific requirements. We offer chamber furnaces in electric or gas-heated versions, with operating temperatures of up to 1100°C. Depending on individual customer requirements, your heat treatment process can...

...Even though hardening in salt baths is not a primary application in many companies today, we consciously rely on this process.

...In the heat treatment facility, our products are tempered in an 800 kg vacuum furnace and two tempering furnaces. Modern process control and constant monitoring ensure the highest reproducibility in heat treatment, securing consistent quality and durability of the final product. Batch assignment guarantees quality assurance-compliant traceability of the entire production process.

... restorations performed, mechanical strength, fracture energy, exceptional durability and very high chemical-physical resistance. Floor Tenax Speedy has a workability time of approximately 40 minutes, after which the gripping process is triggered followed by rapid hardening. The hygrometric shrinkage is extremely limited, guaranteeing volumetric stability to restoration carried out. The performances that make...

...Depending on the application, tubes may require subsequent drawing following the extrusion process. Examples of this are: a requirement for a high degree of dimensional control and/or the need for tight tolerances, where the final outside diameter and/or wall thickness of the extruded tubes can only be achieved by subsequent cold drawing, where the final mechanical properties for non-heat treatable alloys are to be achieved by strain hardening (drawing) or where special requirements exist for the microstructure of the tubes.

... heating, tempering, drying, hardening, etc. all designed to your space conditions. All heating technologies, from electrical, direct or indirect gas, oil can be applied. Together with the customer, the Reinhardt industrial ovens are integrated into the production flow. In a classical batch oven, hood oven or pass through oven all thermal processes can be applied with the highest accuracy. Requirements such as lifting doors, charging carrier, transport and handling systems can be easily applied. ...

...The protective covers for robots in foundries / forges / hardening shops are made with protected seams and can be quickly and easily repaired in case of wear or damage. Ideal protection against moisture, dirt, and lubricants. Thermal protection of the robot: high resistance to extremely high temperatures in forging during the production process (200°C to 600°C, depending on exposure duration). Resistant to aluminum-brass-magnesium, oil-repellent, water-repellent.

... rivet sleeve also means less influence on the hardening fluctuations caused by the annealing process. Result: The riveting function is much more consistent compared to conventional rivets. On request, the material combinations steel/steel and stainless steel/stainless steel (A2 and A4) are available as flat, countersunk or large heads. large head with a corresponding minimum quantity. Why...

... plating Chrome plating Silver plating Phosphating etc. We would be happy to provide you with a free and non-binding quote according to your specifications! Please send your inquiry conveniently via email or fax to us. For any further questions, we are also available for personal assistance. We will process your inquiry as quickly as possible. Email: info@hirt-mkt.dehirtgmbhtriberg(at)t-online.de Tel: 07722/86 89 05-0 Fax: 07722/ 86 89 05-50...

...Machine stamps made from sintered metal, achieving a hardness of 68 to 70 HRC, are a specialty of our company. With these stamps, materials with surface hardness of up to 48 HRC can be marked. Due to a complex manufacturing process and a special hardening, these unique hard stamps offer special applications in marking technology. The production of the stamps is carried out according to customer drawings or submitted data.

...Gas Nitriding – Surface treatment Quench Hardening / Tempering – Heat cooling process treatment.