casting foundry Germany

...The hot chamber die casting machines used in zinc die casting ensure reliable production with consistently high quality.

...The melting capacity of up to 2 t/h ensures high flexibility for individual customer requirements. After melting, each batch is checked for its composition through spectral analysis and specifically adjusted to meet existing standards or customer specifications. To cast the melted materials, our foundry has 14 horizontal and 4 vertical centrifugal casting machines available. On these machines...

...Of course, you can source round bars directly from our foundry. The round bars are conventionally cast using the continuous casting process with a swimmer nozzle technique. The subsequent homogenization takes place in our chamber furnaces. We offer you turned round bars in smaller quantities and on short notice. In addition to the wide range of dimensions and alloys, your requirements are our priority. Together, we will surely find a delivery option that meets your alloy specifications.

...Application examples: thixotropic, self-leveling, Blast furnace: troughs (thixotropic) based on AL2O3-SiC, Steelworks: ladles, Iron foundries: ladles KEROXYD application areas Steel industry Blast furnace Steelworks Iron foundry Cupola furnace Ladles Steel casting plant Induction furnace Non-ferrous foundries Melting furnaces Holding furnaces...

...The specialty of Zismann Druckguss is precision parts made from aluminum die casting and zinc die casting that are particularly demanding and complex.

...A fundamental requirement for modern manufacturing is a machinery park that meets the latest technical standards. We continuously invest in more efficient systems, which positively impacts the quality of our products and the speed of our manufacturing. Our employees also constantly enhance their skills through training and further education, keeping them up to date with the latest developments in die casting technology.

...In our aluminum die-casting foundry, we work with clamping forces ranging from 125 to 840 tons. Currently, casting weights of up to 8 kg are possible. Our machinery includes fully automated casting cells and also offers robot-assisted spraying and removal processes for particularly efficient production processes. It is also possible to cast insert parts.

...The foundry serves as the starting point for roll production. In a 2.5-ton induction furnace, blocks are cast in custom dimensions and qualities. Mainly, high-speed and tool steels are produced in our own HDW grades. Through years of experience and continuous monitoring in our testing and research laboratory, the quality of our materials has been steadily developed.

... name 4: Die-casting machine Product name 5: Foundry machine Product name 6: Changeover furnace system Product name 7: Die-casting machine Product name 8: Die casting Product name 9: Low-pressure die-casting machine Product name 10: Low-pressure die casting...

...Refrasol® Mahltone and bentonite are used in unshaped refractory products for the steel and foundry industry, as well as as auxiliaries for the supply industry. Refrasol® Mahltone and bentonite are employed as rheological modifiers and components in hydraulically setting or resin-bonded refractory products. Examples of applications include: - Casting and spraying masses - Repair masses - Tamping masses and mortars - Taphole masses - Coatings - etc.

...Foundry tools and accessories from Meissner impress not only with functionality and precision but also with reliability and durability. Inorganic; Hotbox (electric or oil-heated); Coldbox; Croning; Core extraction forks/pallets; Core assembly and insertion gauges; Core screwing and bonding devices; Core transport pallets; Core handling grippers; Gravity; Tilt casting; Rotacast; Low pressure; CPC...

...We are capable of economically producing both individual pieces and series in both manual and machine molding. In gray and ductile iron casting, we have capacities for 9,000 tons per year and can realize cast parts with a piece weight of up to 500 kg. All processes are controlled by a modern PPS system, and orders are processed paperlessly in the foundry and tracked online. This allows us to manufacture more flexibly, true to our motto 'Shaping the Future.'...

... experts on the computer long before the actual work on the tool begins. Designers, foundry specialists, and toolmakers work hand in hand here, aiming to closely replicate the real conditions of the later casting process during the design phase. Extensive know-how combined with cutting-edge technology - our guarantee for the optimal design of your die-casting tools!

Manufacturing of trailer axles, rigid axles, axle stubs, and spring assemblies, as well as spare parts. Mechanical contract machining Brake drums Brake discs CNC machining Machined cast parts Machined forged parts...

...The compact series of coating systems is designed for finishing casting molds up to 1600mm x 1300mm and cores with similar dimensions. To ensure and improve the quality characteristics of the cast parts, finishing or blackening is employed, among other methods. This involves a suspension of refractory, highly dispersed oxides, carbon, etc., in water or alcohols as the carrier liquid, which is...

...Degassing Rotors - High Durability and Outstanding Degassing Results Introduction One of the most important requirements in the modern foundry industry is the purity of the melt. As the demands for casting results increase, so does the need for melt results of the highest purity. The removal of dissolved hydrogen and impurities is practiced in modern foundries through rotary degassing. Morgan...

... head covers, etc.). THE BENEFITS AT A GLANCE Continuous workpiece processing Interruption-free workpiece loading Trough-shaped work bowl Easy to integrate in fully automated mass finishing processes Simple material handling without batch loading Industries:Automotive, mechanical engineering, forging, die-casting foundry Material:Steel, aluminium, die casting, injection moulding Applications:Deburring, smoothing, rounding edges, cleaning...

...In our die casting foundry, we manufacture aluminum cast parts weighing up to approximately 15 kilograms. The production capabilities are designed to meet a wide range of customer requirements. This includes, for example, composite cast parts as well as components with complex internal geometries, which can be realized using sand cores. In the subsequent production step, the components are carefully finished and, if desired or necessary, heat-treated and sandblasted.

...These cast parts are produced in our foundry using both hand molding and machine molding processes. All common aluminum and red brass alloys are cast. We place the highest value on perfect quality, as quality is our success. Cast Part Automotive Material: G-AlSi10Mg Casting Type: Hand Molding Application Purpose: Foam Tool Industry: Automotive Weight: 182 kg...

...In our local toolmaking facility, we design and manufacture your casting tools and fixtures. In the production process, we utilize our craftsmanship and modern CAD/CAM technology. Our toolmaking benefits directly from the casting expertise of our foundry, effectively applying this knowledge in tool and fixture technology. The tools are designed for long service life and dimensional stability.

...Application: Extraction from Aluminum Die Casting Machine with Partial Control The robot waits in the "Home Position" in front of the closed door of the aluminum die casting machine. After the "shot," the door and tool open sequentially. The robot moves between the tool halves and grips the product with the 3-jaw gripper at the conical gate. The ejector of the die casting machine is activated...

...Our model making is the translation of data and creativity into three-dimensional, physical forms. Our services We manufacture in the following model making business: Gauges and receptions for auto industry suppliers Cubing tubes with surveying lasers for seals Foundry models for all types of castings and casting processes up to medium sizes Architectural models for terrain, buildings and...

...… for melting of metals or alloys under vacuum or controlled protective gas. - VSG systems offer a poven and economic solution for the inductive melting of metals or alloys under vacuum or protective gas atmosphere and subsequent casting. Applications: The VSG furnaces can be universally employed for melting and casting under high vacuum or different gas atmospheres in the laboratory or...

...For the foundry Cirex, VIRO was intensively involved in the development of the concepts and designed the entire new cooling system, where both casting and cooling take place.

...Machine casting, TZ scrap, TZ packages, TZ stamping waste...

...Load tests, simulations of e.g. switching devices, quality inspections, and much more. Foundry: Molding sand compaction, casting support, ejecting lost foam process Transport: Increasing load volume, energy savings Industry: Electrical devices, electronic components, pneumatic & hydraulic components Construction industry: Compaction, material and process improvements For a more detailed description and additional application examples, please visit our homepage!

... parts made from steel, iron, aluminum, magnesium, copper, zinc, tin, nickel, and cobalt alloys, manufacture your prototypes, and also manage your projects all the way to series production. Furthermore, we are capable of printing foundry and deep-drawing models from sand and processing them further to enable small series production. Other applications for printed sand molds are also possible. Please contact us if you have any questions about this.

...-standard aluminum alloys, which offer maximum stability and long-lasting corrosion resistance with low weight. Custom-made products We are also experts in the development and manufacturing of special parts made from aluminum casting. For example, we are specialists when it comes to components for the interior fittings of rail vehicles: From trash can lids to hinge systems for folding tables in the ICE – our designers find a tailored solution for every product request. Other industries also trust our many years of expertise.

... time 1980 - Construction of around 700 m² of production area for the die casting foundry 2008 - Takeover by Karl Joachim Stephan Kaldenberg To this day, the production area has been continuously expanded to over 5,000 m². Production is carried out using the latest technical equipment and based on a certified quality management system.

... made of conventional steel. This allows for significantly more effective planning of usage. Precision Casting from Hagenkötter We offer precision cast products made from construction steel, alloy steel, case-hardening steel, tool steel, high-speed steel, heat-resistant steel, as well as from rust- and acid-resistant steel. Cold and Hot Work Steels from Hagenkötter We provide a wide range of...