casting foundry Germany

...Gravity / Low Pressure Die Casting • Horizontal casting machines • Vertical casting machines • Tilting casting machines • Casting robots • Electrically controlled holding furnaces and pre-melting furnaces • Piece weights from 0.1 kg to 20 kg...

...The hot chamber die casting machines used in zinc die casting ensure reliable production with consistently high quality.

...and other similar applications. In the foundry sector, robots are used to handle bins or cast parts. Temperature resistance is a crucial criterion for protecting robots in this context, with temperatures reaching between 400°C and 1600°C. Our protective covers must meet M1 class fire resistance standards to ensure adequate protection. Classified M1 fire resistance: - Aramid base fabric - Halogen-free: Washable/rinsable - Tear-resistant: Double-sided coating...

...ALWA MOULD SLV is a universal two-component fast casting PU resin for mould making. It is used for the production of milling devices, negatives, product holders, foundry moulds, mould plates, copy moulds, core boxes, pattern plates, casting moulds, prototype parts, supporting moulds and synthetic cast. It consists of a beige-brown low viscosity resin component A (polyol mixture) and a red-brown...

...The melting capacity of up to 2 t/h ensures high flexibility for individual customer requirements. After melting, each batch is checked for its composition through spectral analysis and specifically adjusted to meet existing standards or customer specifications. To cast the melted materials, our foundry has 14 horizontal and 4 vertical centrifugal casting machines available. On these machines...

...Of course, you can source round bars directly from our foundry. The round bars are conventionally cast using the continuous casting process with a swimmer nozzle technique. The subsequent homogenization takes place in our chamber furnaces. We offer you turned round bars in smaller quantities and on short notice. In addition to the wide range of dimensions and alloys, your requirements are our priority. Together, we will surely find a delivery option that meets your alloy specifications.

...Application examples: thixotropic, self-leveling, Blast furnace: troughs (thixotropic) based on AL2O3-SiC, Steelworks: ladles, Iron foundries: ladles KEROXYD application areas Steel industry Blast furnace Steelworks Iron foundry Cupola furnace Ladles Steel casting plant Induction furnace Non-ferrous foundries Melting furnaces Holding furnaces...

...The specialty of Zismann Druckguss is precision parts made from aluminum die casting and zinc die casting that are particularly demanding and complex.

...A fundamental requirement for modern manufacturing is a machinery park that meets the latest technical standards. We continuously invest in more efficient systems, which positively impacts the quality of our products and the speed of our manufacturing. Our employees also constantly enhance their skills through training and further education, keeping them up to date with the latest developments in die casting technology.

...In our aluminum die-casting foundry, we work with clamping forces ranging from 125 to 840 tons. Currently, casting weights of up to 8 kg are possible. Our machinery includes fully automated casting cells and also offers robot-assisted spraying and removal processes for particularly efficient production processes. It is also possible to cast insert parts.

...The foundry serves as the starting point for roll production. In a 2.5-ton induction furnace, blocks are cast in custom dimensions and qualities. Mainly, high-speed and tool steels are produced in our own HDW grades. Through years of experience and continuous monitoring in our testing and research laboratory, the quality of our materials has been steadily developed.

...","Continuous Casting","Hot Rolling","Wires and Bars"],"Construction Materials":["Cement Plant – Continuous control of rotary kilns","Gypsum Boards (Drywall)","Asphalt"],"Paper Industry":["Paper Mill – Pulp","Cardboard Production","Paper Drying","Coating and Extrusion Lamination"],"Glass Industry":["Flat Glass – Float Glass","Tempering of Flat Glass","Automotive Glass – Forming and Laminating Windshields"]}}...

...Refrasol® Mahltone and bentonite are used in unshaped refractory products for the steel and foundry industry, as well as as auxiliaries for the supply industry. Refrasol® Mahltone and bentonite are employed as rheological modifiers and components in hydraulically setting or resin-bonded refractory products. Examples of applications include: - Casting and spraying masses - Repair masses - Tamping masses and mortars - Taphole masses - Coatings - etc.

... name 4: Die-casting machine Product name 5: Foundry machine Product name 6: Changeover furnace system Product name 7: Die-casting machine Product name 8: Die casting Product name 9: Low-pressure die-casting machine Product name 10: Low-pressure die casting...

...In foundry model making, casting molds are made from molding material.

... directly from one of the aforementioned foundries. Our qualified and experienced team is always available to assist you with advice and support during the project phase. Your advantages with precision casting using the lost core process: Economical even in small quantities due to low tooling costs. Due to minimal warping, only little to no machining is required. Casting tolerance grade VDG P690 D2...

...These capacities enable Jürgens Foundry to achieve a high melting performance of about five tons of liquid iron per hour and an output of 60 tons of quality spheroidal cast iron per day: more than enough material for your custom cast parts. The modern melting process control and high power density allow for maximum flexibility in your projects and particularly economical energy use in the melting process.

...Foundry tools and accessories from Meissner impress not only with functionality and precision but also with reliability and durability. Inorganic; Hotbox (electric or oil-heated); Coldbox; Croning; Core extraction forks/pallets; Core assembly and insertion gauges; Core screwing and bonding devices; Core transport pallets; Core handling grippers; Gravity; Tilt casting; Rotacast; Low pressure; CPC...

...We are capable of economically producing both individual pieces and series in both manual and machine molding. In gray and ductile iron casting, we have capacities for 9,000 tons per year and can realize cast parts with a piece weight of up to 500 kg. All processes are controlled by a modern PPS system, and orders are processed paperlessly in the foundry and tracked online. This allows us to manufacture more flexibly, true to our motto 'Shaping the Future.'...

... experts on the computer long before the actual work on the tool begins. Designers, foundry specialists, and toolmakers work hand in hand here, aiming to closely replicate the real conditions of the later casting process during the design phase. Extensive know-how combined with cutting-edge technology - our guarantee for the optimal design of your die-casting tools!

Manufacturing of trailer axles, rigid axles, axle stubs, and spring assemblies, as well as spare parts. Mechanical contract machining Brake drums Brake discs CNC machining Machined cast parts Machined forged parts...

...The compact series of coating systems is designed for finishing casting molds up to 1600mm x 1300mm and cores with similar dimensions. To ensure and improve the quality characteristics of the cast parts, finishing or blackening is employed, among other methods. This involves a suspension of refractory, highly dispersed oxides, carbon, etc., in water or alcohols as the carrier liquid, which is...

...Save time and money on your investment casting projects by printing your foundry patterns directly. By combining Somos TetraShell software with our stereolithography technology, the often time-consuming and costly tool production is eliminated. With 3D-printed foundry models, you get a fast, economical, and flexible solution for your foundry projects. In addition to prototyping, our patterns are...

...1,500 tons are processed annually in our foundry plant at the WITTE Niederberg location in Wülfrath using die casting.

... head covers, etc.). THE BENEFITS AT A GLANCE Continuous workpiece processing Interruption-free workpiece loading Trough-shaped work bowl Easy to integrate in fully automated mass finishing processes Simple material handling without batch loading Industries:Automotive, mechanical engineering, forging, die-casting foundry Material:Steel, aluminium, die casting, injection moulding Applications:Deburring, smoothing, rounding edges, cleaning...

...In our die casting foundry, we manufacture aluminum cast parts weighing up to approximately 15 kilograms. The production capabilities are designed to meet a wide range of customer requirements. This includes, for example, composite cast parts as well as components with complex internal geometries, which can be realized using sand cores. In the subsequent production step, the components are carefully finished and, if desired or necessary, heat-treated and sandblasted.

...These cast parts are produced in our foundry using both hand molding and machine molding processes. All common aluminum and red brass alloys are cast. We place the highest value on perfect quality, as quality is our success. Cast Part Automotive Material: G-AlSi10Mg Casting Type: Hand Molding Application Purpose: Foam Tool Industry: Automotive Weight: 182 kg...

...Degassing Rotors - High Durability and Outstanding Degassing Results Introduction One of the most important requirements in the modern foundry industry is the purity of the melt. As the demands for casting results increase, so does the need for melt results of the highest purity. The removal of dissolved hydrogen and impurities is practiced in modern foundries through rotary degassing. Morgan...

...In our local toolmaking facility, we design and manufacture your casting tools and fixtures. In the production process, we utilize our craftsmanship and modern CAD/CAM technology. Our toolmaking benefits directly from the casting expertise of our foundry, effectively applying this knowledge in tool and fixture technology. The tools are designed for long service life and dimensional stability.

...Die-casting alloys: EN AB-46000, 47100, 44300, 43400, etc. Alloys for general use: EN AB-43000, 43100, 43200, 44100, 44200, 45000, 46200, 47000, etc. Original foundry casting alloys: EN AB-42100, 42200, 43300, etc.