Foundry
FoundryFoundryFoundryFoundry

Foundry

The melting capacity of up to 2 t/h ensures high flexibility for individual customer requirements. After melting, each batch is checked for its composition through spectral analysis and specifically adjusted to meet existing standards or customer specifications. To cast the melted materials, our foundry has 14 horizontal and 4 vertical centrifugal casting machines available. On these machines, components with a diameter of 65 to 1,200 mm and a length of 1,380 to 4,500 mm can be cast using horizontal casting. In vertical casting, components with a diameter of 200 to 2,500 mm and a length of 450 to 2,000 mm can be produced.
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Materials
Materials
In addition to a variety of partially low-alloy tool steels (cold-work, hot-work, and high-speed steels), we have many RSH steels in our portfolio. St...
DE-42477 Radevormwald
CNC Turning
CNC Turning
12 CNC-controlled large lathes max. 1,680 mm diameter max. 7,000 mm length Accuracy up to 0.05 mm 4 vertical lathes max. 1,800 mm diameter max. 1,400 ...
DE-42477 Radevormwald
CNC Milling
CNC Milling
Kekeisen UBF-R 2000 X max. 2,000 mm Y max. 1,200 mm Z max. 1,300 mm MAHO MH 700 S X max. 700 mm Y max. 500 mm Z max. 600 mm DMU 160 P duoBlock® X max.
DE-42477 Radevormwald
Centrifugal Casting Process
Centrifugal Casting Process
In centrifugal casting, steel is poured into a rotating mold through the centrifugal axis and solidifies under accelerations of up to 120 times that o...
DE-42477 Radevormwald
Heat Treatment
Heat Treatment
To achieve optimal results, the temperature, heating time, holding time, as well as the cooling rate and method must be adjusted according to the mate...
DE-42477 Radevormwald
Quality Assurance and Testing Procedures
Quality Assurance and Testing Procedures
In our materials laboratory, we have a large array of modern testing machines and can control the quality of materials using various methods. This ena...
DE-42477 Radevormwald
Conventional Machining
Conventional Machining
4 Large Lathes max. 1,500 mm diameter max. 8,000 mm length Accuracy up to 0.5 mm 6 Boehringer DUE 800 max. 520 mm diameter max. 3,000 mm length Accura...
DE-42477 Radevormwald
Honen
Honen
1 Internal Honing Machine max. 500 mm bore diameter max. 6,000 mm length Accuracy up to 0.02 mm 1 External Honing Machine 20 - 200 mm diameter max. 6,...
DE-42477 Radevormwald
Welding
Welding
Welding Processes UP – Submerged Arc Welding (121) TIG – Tungsten Inert Gas Welding (141) TIGv – Automated Tungsten Inert Gas Welding (141v) E – Manua...
DE-42477 Radevormwald

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