Profile processing - Import export

It is the furnaces where the hardening process of various aluminum profiles is happened, in other words, the aging process. Aluminum profiles are loaded into the furnace with the help of loading cars. The profiles which are kept in the oven at about 185 °C for 6-8 hours will be harden with the aging process. The whole operation is programmed with the PLC control unit. Thanks to its safe guillotine doors, they contribute to the air circulation in the interior and provide security with the locking mechanisms.

In the aluminium industry, the porthole extrusion process is the standard method for the production of extruded tubes and profiles. The process is limited to a number of aluminium alloys. However, most of the commercially available medium strength aluminium alloys such as EN AW-6060 or EN AW-6082 can be extruded by porthole extrusion.

scanCONTROL 30x2 laser scanners are powerful profile sensors in terms of size, accuracy and measuring rate. These laser scanners provide calibrated 2D profile data with up to approx. 8 million points per second. With a maximum profile frequency of 10 kHz, the scanners are designed for precise profile measurements in dynamic processes. The sensor matrix offers a resolution of 1,024 points with a point distance from 24 µm. This means that even small details can be detected reliably.

scanCONTROL 30x0 laser scanners are among the highest performing profile sensors in terms of their size, accuracy and measuring rate. They provide calibrated 2D profile data with up to approx. 10 million points per second. Their profile frequency of max. 10 kHz enables precise profile measurements in dynamic processes. The high-resolution sensor matrix offers a resolution of 2,048 points with an ultimate point distance of just 12 µm. This is how even the finest of details can be detected reliably.

With the unique extrusion process, ALUnna has the capability to produce continuous lengths of extruded profiles. Unlike the conventional extrusion process, the continuous extrusion process does not use billets. Instead, raw material is fed into the process from a coil. This process is especially useful for the production of small extrusion profiles used as spacer bars in alloys EN AW-1050A / 1350A or EN AW-3103/3003. If necessary, there is an option to apply a draw pass to the spacer bar profile using an in-line Schumag continuous drawing machine in order to achieve the final dimension and the most demanding of tolerances.

4 axis CNC floor type vertical spindle machining centre. 4 axis (X, Y, Z, A) managed by CNC. By means of dedicated tools it’s suitable for working on 5 sides of profiles. Suitable for processing on ANY surfaces, generated by the rotation of the spindle axis (side by side at Y axes) on the positions within 180° (± 90°). The axis slide on precision profile guides with ball recirculation and are driven by motors operated with digital systems. The locking clamps slide on guide rail. The working table can be divided in two areas so to get two separate working stations. Using a disk cutter, it is possible to work on both sides at the end of the profile (end milling cycle). Milling operations can be performed with linear and circular interpolation of the axes X-Y-Z. The hinging length stop are pneumatically managed. The electric spindle is suitable for quick tool holder change. The tool magazine is mounted on the mobil upright. The tool change can be carried out into any position...

FOR STORING BIOMASS TO BE USED FOR ENERGY PRODUCTION OR ANIMAL FEED The LIPP System is based on a world wide unique and genuinely simple principle of tank production. Steel coils, machines and accessories are transported to the construction site, the production of the tank takes place on site – fast, efficiently and flexibly in height and diameter. In an automated, two stage process, a profile is formed from the steel strip which is joined in a second step – at the same time, the container rotates spirally. The tight and stability supporting connection of the steel band can be effected by the LIPP Double Seam as well as the LIPP Welding Technology. Compact and space saving High functional safety Reduced retention time in the digester Reduced energy losses during storage Low maintenance and durable Automatic feeding Storage losses as a result of oxidation are avoided

Tyrolit leads in grinding wheels for surface and creep feed grinding, especially in highly porous wheels. Our products' high porosity and low hardness ensure maximum cutting ability and removal rates, even on hard materials. This market leadership is due to the intelligent design of our grinding wheels, tailored to material and workpiece geometry for tight tolerances and perfect surface finish. Grain type, grit size, grade, bond, and structure are adjusted for maximum precision and efficiency. Tyrolit offers a broad range of highly efficient grinding wheels for surface and creep feed grinding, ideal for the turbine industry. Our highly porous, vitrified-bonded abrasives guarantee long tool life, cool grinding, and increased profile retention. Electroplated wheels, primarily used in the turbine industry, provide excellent profile accuracy and maximum process stability, resulting in precise grinding results and lower component costs.

The choice of the right profile sanding wheel for wood sanding must be determined based on the customer’s requirements. Our highly experienced engineers and application technicians would be pleased to advise you by phone or email, on a high quality and cost-effective type of profile sanding wheel of the FAPI-SW series for your process. The profile sanding wheels FAPI-SW are made of the same material used for flap grinding wheels. The significant difference lies in the highly elastic surface of the profile sanding wheel FAPI-SW. This is achieved with individual, disconnected slitted, abrasive cloth packages separated by a large distance to one another and fastened to the wheel hub.

Process engineers worldwide use Datapaq temperature profiling and monitoring systems to optimize product quality, reduce waste, confirm compliance with industry standards and more. If our current offerings of specialty systems do not meet your requirements, the engineering team at Fluke Process Instruments will design a custom thermal profiling solution – complete with data logger, custom thermal barriers and our Insight™ Software. These bespoke systems enable through-process temperature profiles to be obtained in processes where trailing long thermocouples are not an option. Each thermal barrier is designed in close collaboration with the end-user, providing the optimum solution for every application. Data Loggers Fluke Process Instruments has a wide selection of data loggers ranging from the stainless steel cased Datapaq TP6 and the rugged Datapaq DP5 for high temperature heat treating to the Multipaq 21, Datapaq XL2

The Datapaq® Reflow Tracker® temperature profiling system travels through the process, enabling you to monitor wave and reflow soldering, as well as vapor phase, selective soldering and rework stations. Comprised of specifically designed thermocouples, data loggers, protective thermal barriers and Insight software, this system will help you optimize product quality, expedite process setup, increase yields and minimize the need for rework. For more details and specifications, download the Reflow Tracker System brochure. Insight Software for Reflow Tracker available in Basic, Standard and Professional versions Insight software is an easy-to-use analysis package designed by Datapaq to meet the needs of the electronics assembly industry. With a typical reflow soldering profile lasting only six minutes, users don't want to spend additional time analyzing the profile. Insight Software ensures that the user is presented with a detailed analysis immediately and it comes

The Datapaq Furnace Tracker Specialty Profiling Systems from Fluke Process Instruments features the Datapaq TP6 and Datapaq DP5 data loggers, hundreds of application specific thermal barriers, thermocouples and our intuitive Datapaq Insight™ Software to create a complete solution. These specialty systems enable through-process temperature profiles to be obtained in processes where long trailing thermocouples are not an option. Each thermal barrier is designed with a specific application in mind to provide the optimum solution for your process. If our current offerings of specialty systems do not meet your requirements, the engineering team at Fluke Process Instruments will design a custom thermal profiling solution. For more information, visit our customized profiling systems page. Data loggers The Datapaq TP6 is the perfect solution for the most demanding high-temperature profiling applications with a 316-grade machined stainless-steel case and IP67 rating. Once combined

The Datapaq Furnace Tracker Temperature Uniformity Survey (TUS) System from Fluke Process Instruments features the choice of data logger (TP6 or XDL12), choice of thermal barrier (TB45 or TB46), thermocouples and our intuitive Temperature Uniformity Survey (TUS) Insight™ Software package to perform accurate in-process product thermal profiling while verifying conformity to all required specifications, including the AMS2750 standard. Data Loggers The Datapaq TP6 is the perfect solution for the most demanding high-temperature profiling applications with a 316-grade machined stainless-steel case and IP67 rating. Once combined with the Datapaq Insight™ or Datapaq Insight Furnace Surveying software you can display information from the data logger in real time via the optional Radio Frequency (RF) system or via standard USB/Bluetooth connections. Available in 10 and 20 channel configurations and two case styles Water resistant (IP67 rated) Communication via USB or Bluetooth

Tunnel Kiln Tracker® temperature profiling systems are comprised of a data logger, a protective thermal barrier and Insight software. Using a Datapaq® system, you can obtain reliable and accurate in-process temperature profiling in tunnel kilns used to fire brick and roof tiles, tableware, sanitaryware, tile, refractory and more. For detailed information, download the Kiln Tracker System brochure. Kiln Tracker Insight Software Insight software takes the data gathered by the data logger, quickly interprets the information, and reports the analysis you need instantly. Wizards walk you through all the major software functions and simplify setups and analysis. Critical profile results are available on one easy-to-read screen, automatically informing you of any out-of-tolerance parameters. In addition, a software alarm warns you immediately of process issues, allowing you to take corrective action before product damage occurs. Features include

The smart solution: Fully-automatic defatting machine ASD 460 enables removal of fat layers from loins and cutlets in predefined strengths. Advantages Fully-automatic recognition of the fat strength using Weber camera technology, with programmable controlled movementalong longitudinal profile Continuous work process Sensor-controlled electronic spring for perfect pressure application Uniform fat layers Considerable minimisation of reworking (trimming) Back bacon instead of small trimming cuts Clearly improved product image for cooking after slicing Product-specific blade holders Combinable with pre-installed derinder Options: Special Weber transport rollers Product-specific blade holders Product-specific pressure devices for products withand without bones Fixed or adjustable guide plates for supply and output belts

4m/3-axis numerically controlled composite panel processing machine. Designed to join, cut and perform similar operations on various panels and sheets. Thanks to its spindle that can process at angles of -90º, 0º and +90º. It offers optional profile processing, different sizes of aluminum and PVC profiles can be processed, and a wide range of solutions is offered, such as milling operations, drilling of water drainage channels, marking and notching.

550 mm diameter radial automatic cross-cutting machine – 2-axis servo control Ideal for aluminum, plastic and wood profile cutting processes.

The Vega II MC aluminium, PVC and wood cutting machine is a high-quality cutting tool designed for professional carpentry, aluminium and PVC work. This machine is an excellent choice for those who need to cut materials quickly and precisely, thanks to its cutting-edge technology. Used for aluminium, plastic and wood profile cutting processes. The ergonomic design of the Vega II MC makes it easy to use and very comfortable for the operator. The machine has a movable arm with a locking system that allows angle cuts to be made, and a large work table to support the materials to be cut. In addition, the cutting-edge cutting machine has a graduated scale for precise measurement of the cut.

Ideal for cutting processes of aluminium, plastic and wood profiles. Hydropneumatic cutting process Safe cutting with the cover equipped with a safety sensor Adjustable cutting speed according to the contour Cutting at any desired angle between -90° to +45° Cuts at fixed angles of -67.5°, -45°, -30°, -22.5°, -15°, 0° , 15°, 22.5°, 30°, 45° Cutting processes by means of a 180° rotating plate Increased cutting capacity with a mobile square Vertical and horizontal pneumatic clamps

This machine removes burrs from PVC profiles after the welding process, thanks to its PLC control system and two independent cleaning units. It can clean rubber, curved surfaces and both the internal and external part of the profile. Özçelik software allows users to select the appropriate program for each type of profile.

Automatic two-head cutting machine with 550 mm blade, with 3-axis servo control, is ideal for cutting aluminum and PVC profiles of different angles and thicknesses. It provides automatic positioning at all intermediate degrees between -22.5º and 45º, as well as providing a perfect cutting operation. It provides the process of cutting profiles with a minimum length of 400 mm and a maximum length of 4948 mm with a double head at the same time, being able to make cuts greater than the actual measurement of the machine. Thanks to the automatic horizontal and vertical clamps and the profile support unit, it increases the cutting quality while prioritizing safety.

Profile machining centre with control system CNC numerical 4 axis. It offers a wide range of solutions to its users by processing aluminium profiles, PVC and steel of different sizes, thanks to the spindle that can work at any angle between -90º / +90º. Developed to perform special operations in different non-standard profiles while the milling operations, drilling of discharge channels water, perforation, marking and notches in the profiles.

Profile machining centre with control system CNC numeric, 3+1 axes offering a wide range of solutions to your users through profiling made of aluminium of different sizes thanks to the spindle that can work at any angle between -90 / +90. It has been developed to perform special operations, in different profiles outside the standards, while performing simultaneous milling, draining, perforation, marking and notches in the profiles. It has registration Processing capacity 300 mm x 265 mm.

Introducing Aluminium Machining - Your Premier Provider of Proficient Profile Production and Processed Products At Aluminium Machining, we take pride in offering comprehensive services to our esteemed customers. Our expertise extends beyond profile production, as we also specialize in delivering top-notch processed or finished products utilizing the latest CNC and mechanical processing centers. With our state-of-the-art facilities, we guarantee precise cutting up to 5 mm, maintaining a remarkable tolerance of ± 0.1 mm. Our double-head saws enable us to effortlessly execute angled cuts ranging from 350mm to an impressive 12000mm. To further cater to your specific requirements, we possess the capability to conduct drilling, unloading, and die-cutting processes using eccentric presses. Additionally, our proficient team can seamlessly perform CNC milling and unloading processes, ensuring unparalleled precision and efficiency.

Conveyor and accumulator for wooden profiles from production lines Robotic handling of profiles Box preforming and forming Palletisation of boxes Instruction manual-based software for processing different profiles

We provide the metal profile and pipe bending services. We offer the bending of pipes and profiles from both classical and structural steels of various sizes on machines of a new generation. These machines work with the utmost precision and make it possible to produce almost any shape. Material possibilities: • Pipe processing parameters: - 20 x 1.5 mm (rollable) - 21.3 x 2 mm (rollable) - 33.7 x 2 mm (rollable) - 42.4 x 2 mm (rollable) - 42.4 x 3.2 mm (rollable) - 48.3 x 2 mm - 60.3 x 2 mm • Profile processing parameters: - 40 x 40 x 2 mm - 30 x 30 x 1.5 (rollable) - 40 x 20 x 1.5 (rollable) Is your question more comprehensive or more general? Send us an email at biuro@web-elektron.pl and we will propose the most suitable solution after its processing.

We manufacture shelving systems, sales baskets and other shop equipment. Our machine park is adapted for processing wire, profiles, sheet metal, plastics and wood-based materials.

We manufacture shelving systems, sales baskets and other shop equipment. Our machine park is adapted for processing wire, profiles, sheet metal, plastics and wood-based materials.

We manufacture shelving systems, sales baskets and other shop equipment. Our machine park is adapted for processing wire, profiles, sheet metal, plastics and wood-based materials.