Mechanical processing - Import export

Our dynamic mechanical processing team with deep measurement precision and surface quality, precision single head, double head angled cutting saws, undercut saws, punch machines, solar frame machines, eccentric presses, hole drilling drills, tapping machines, CNC benches, perfect quality and offers superior service

Most modern equipped, we meet your demands on highest level! For the mechanical processing, we use modern manufacturing technologies which ensure tailor-made optimized solution on a constantly high quality level. Whether individual parts or small and medium-scale productions, whether small components or XXL parts, we remain at your service. For the customer's data transfer, our modern 2D & 3D CAD systems are available. ■ CNC turning: up to 3000 mm / Ø420 mm (118"/Ø16") ■ CNC milling: up to 7000/2500/1500 mm (275"/98"/59"), part weight up to 10 T (2204 lbs) ■ 5-axis treatment up to Ø 1000 mm (39"), part weight up to 1,2 T (2645 lbs)

Our company boasts a robust development team proficient in constructing automatic clamping devices tailored for mechanical processing. This innovative process enables us to achieve higher repetition rates and accuracy on the piece, ultimately resulting in superior quality products. Additionally, by utilizing these automatic clamping devices, we can offer our clients competitive pricing without compromising on quality.

We make unique pieces or series on CNC milling machine in 3 axis Okuma brand. The processed materials are steel, cast iron, aluminum, stainless steel, titanium

The mechanical processing of the already cut parts – withering of edges after cutting, smoothing of welded seams and joints, polishing, grinding, are the necessary final steps in the processing of parts made of sheet materials. This type of treatment is recommended not only for visual and aesthetic purposes, but also to improve the quality of subsequent coatings. We have special, automatic and manual machines for mechanical processing, which meet the requirements of ISO 13715 for withering of all cutting edges. For small products we use trowalizing machines. The types of mechanical processing of metals allow different subsequent effects: polishing – mirror effect, satin finish (creasing) – brushed effect, matting – matte effect. In addition to the decorative purposes, we mechanically process many of the parts we produce after welding, in preparation for the application of subsequent coatings.

Pellet mill’s working principle is, mash feed is forced outward through holes in a ring die by the action of two or three rollers, which is then cut to a predetermined size. Before mechanical process, steam can be injected into the conditioner at temperature 85 degrees celsius. Applications Fields ◾ Food industry ◾ Flour and semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Grain warehouses and silos ◾ Malt Factories

Motor mechanical shell processing.

These are made by aluminium, used for the mechanical support and connection, after process then doing sandblasting + natural oxidation.

Other information Installation video: Instructions for the opening and closing of the E-Tubes Series R117 Inner height hi: 21 mm Inner widths Bi: 20 - 100 mm bending radii R: 63 - 180 mm Pitch: 30,5 mm E-Tube, snap-open along the inner radius on both sides Series R118 Inner height hi: 21 mm Inner widths Bi: 20 - 100 mm bending radii R: 63 - 180 mm Pitch: 30,5 mm E-Tube, snap-open along the outer radius on both sides Series R157 Inner height hi: 40 mm Inner widths Bi: 40 - 200 mm bending radii R: 100 - 250 mm Pitch: 46 mm E-Tube, snap-open along the inner radius on both sides Series R158 Inner height hi: 40 mm Inner widths Bi: 40 - 200 mm bending radii R: 100 - 250 mm Pitch: 46 mm E-Tube, snap-open along the outer radius on both sides Series R167 Inner height hi: 50 mm Inner widths Bi: 50 - 250 mm bending radii R: 100 - 300 mm Pitch: 58,8 mm E-Tube, snap-open along the inner radius on both sides Series R168 Inner height hi: 50 mm Inner widths Bi: 50 - 250 mm bending radii R: 100 - 300 mm Pitch: 58,8 mm E-Tube, snap-open along the outer radius on both sides iF-Design-Award for Series R117/R118 and Series R68 ESD classification: Electrically conductive ESD/Atex versions on request UL94-V0 Classifications on request E-Tube made of igumid HT: Hot chips (to 850°C) cannot burn into it. Supplied as a special design on request Other information Series R117 Inner height hi: 21 mm Inner widths Bi: 20 - 100 mm bending radii R: 63 - 180 mm Pitch: 30,5 mm E-Tube, snap-open along the inner radius on both sides Series R118 Inner height hi: 21 mm Inner widths Bi: 20 - 100 mm bending radii R: 63 - 180 mm Pitch: 30,5 mm E-Tube, snap-open along the outer radius on both sides Series R157 Inner height hi: 40 mm Inner widths Bi: 40 - 200 mm bending radii R: 100 - 250 mm Pitch: 46 mm E-Tube, snap-open along the inner radius on both sides Series R158 Inner height hi: 40 mm Inner widths Bi: 40 - 200 mm bending radii R: 100 - 250 mm Pitch: 46 mm E-Tube, snap-open along the outer radius on both sides Series R167 Inner height hi: 50 mm Inner widths Bi: 50 - 250 mm bending radii R: 100 - 300 mm Pitch: 58,8 mm E-Tube, snap-open along the inner radius on both sides Series R168 Inner height hi: 50 mm Inner widths Bi: 50 - 250 mm bending radii R: 100 - 300 mm Pitch: 58,8 mm E-Tube, snap-open along the outer radius on both sides Installation video: Instructions for the opening and closing of the E-Tubes E-Chain® selection aids You can find the right E-Chain® quickly by entering concrete parameters and with the aid of a comparison table. Selection aids Installation instructions Joining and separating of the E-Tubes. Assembly Instructions Application examples Applications in various industrial sectors and in the igus® test laboratory. E2 R100 and E2 R Chip protection, swivelable Excellent protection against chips (even hot chips) Rugged and tight Snap-open alternately along inside or outside - Swivelable or removable lid, short installation time Space-saving through good internal/external dimensions ratio Modular interior separation options Double stop dog system for longer service life and long, unsupported lengths Universal KMA mounting brackets with potential for "all-round" fastening Typical industrial sectors and applications Machine tools Timber Processing Machines General mechanical engineering etc In all areas exposed to dirt and chips iF-Design-Award for Series R117/R118 and Series R68 ESD classification: Electrically conductive ESD/Atex versions on request UL94-V0 Classifications on request E-Tube made of igumid HT: Hot chips (to 850°C) cannot burn into it. Supplied as a special design on request

IKO Precision Positioning Table L is a lightweight, long stroke positioning table configured with the slide table and bed made from highstrength aluminum alloy. High accuracy and carrying mass are realized by incorporating two sets of IKO Linear Ways in parallel, and using a precision ball screw in the feeding mechanism. Maintenance work such as relubricating with grease can be reduced significantly by CLube. Various table sizes and stroke lengths are available, and dedicated XY brackets are also serialized, enabling systems such as orthogonal robots to be easily configured according to the application. Precision Positioning Table L is ideal as a highprecision positioning mechanism, for assemblers, processing machines, or measuring instruments.

We successfully carry out the mechanical processes of the diesel-cogeneration systems all around the globe. In field applications, we work with our highly experienced teams. In mechanical assembly and manufacture works, all kinds of steel construction, duct, piping, equipment and machinery are assembled and manufactured.

Using IKO CLube Linear Way L for the linear motion rolling guide and IKO Crossed Roller Bearings in the rotation guiding parts, while adopting direct drive method in the drive section, IKO Alignment Stage SA···DE is a compact, lowprofile alignment stage which achieves XYθ motion.Alignment Stage SA···DE achieves highly accurate positioning without backlash by combining a highresolution linear scale and full closed loop control. An ideal positioning mechanism for alignment processing using image processing, such as in semiconductor/liquid crystal manufacturing equipment, or for measuring instruments or testing and inspection equipment requiring clean environments.

Special cylinders developed and manufactured according to individual customer requirements, specifications or specifications. Both as a completely custom-made special cylinder or modified inexpensively using standard elements with adjustments in form, function, mount, connection or material.

Forged parts made of steel, stainless steel and aluminum including mechanical processing. Pressed brass blanks including mechanical processing, also on rotary transfer machines. Sintered parts made of sintered bronze, sintered porous brass and stainless steel. Filter elements for air, liquids and fuel made of sintered ball material or mesh.

Coatings for movement. Today, the effectiveness of state-of-the-art production lines more than ever before calls for a high degree of specialization. The requirements posed with respect to movable components are rising steadily, just like the performance and calculation of operating time. KEIPER timing belts are finished with high-quality coatings in order to meet the required technical specifications accurately and reliably. Many different types of mechanical processing are available: milling in all directions, profiling, punching for vacuum applications as well as grinding edges and surfaces. Our extensive know-how in combining the right coating and mechanical processing options leads to precisely the specific designs required by our customers.

Worm screws, gear wheels, slide rails and other technical mouldings are today made of engineering plastics such as POM (polyoxymethylene), PA (polyamide) or PE (polyethylene). These materials with different property profiles (negative high water absorption with PA, poorer wear behaviour with PE) are supplied as sheets or rods. The required moulded parts are then produced by mechanical processing (turning, milling etc.) in a more or less complex manner. Effective injection moulding is only worthwhile for large quantities together with small component sizes, otherwise the high tool costs cannot be amortized. secutexTechno is characterised by high hardness (70° Shore D) and rigidity over a wide temperature range. It retains its high toughness down to 30 °C, has a high abrasion resistance and a low coefficient of friction. The intrinsic colour is yellow, making it well suited for technical applications. Mechanical processing is simple and comparable with other hard plastics.

Properties Quiet and efficient Rated frequency 1,130 – 3,400 vpm Force 12 – 2,740 N Continuously variable FAL can be used up to 85°C, VTL-155 up to 100°C, remaining VTLs up to 150°C Resistant to extreme environmental conditions Field of application For foodstuffs and pharmaceuticals, complies with FDA specifications (FAL only) Driving conveyor and discharge chutes Loosening or compacting of bulk materials Starting up of mechanical processes Filling facilities

Properties Quiet and efficient Rated frequency 1,800 – 9,300 vpm Force 32 – 6,150 N Continuously variable Can be used up to 150°C Resistant to extreme environmental conditions Field of application Driving conveyor and discharge chutes Loosening or compacting of bulk materials Starting up of mechanical processes Filling facilities

Niro Präzisionstechnik specializes in the manual mechanical processing and processing of thin stainless steel sheets up to 4 mm. Our specialty are funnels, composite shapes, reductions and transitions, for example from round to square. We only process non-rusting materials such as V2A and V4A stainless steel, titanium alloys and aluminum. Our production conditions allow the manufacture of products for clean room applications such as those used in the pharmaceutical industry, medical technology and in the food industry. Funnels and reducers from Ø 70 - 900 mm invisibly ground weld seams carefully smoothed transitions to avoid product buildup suitable for clean room applications uniform wall thicknesses free of tension and distortion

Our new products are inspired by bag styles that have stood the test of time. Fashion is constantly changing and new bag models are created every season. However, true classic style has irreplaceable value due to its exclusivity and timeless design. Philip Zepter leather bags are pieces that are not subject to the current fashion and season and that you can wear forever. Presentation All products are handcrafted in Italy from natural, genuine cowhide leather (embossed). Cow grain leathers are valued for their resistance to dirt and moisture. The veneering process involves the leather being mechanically processed, dyed and covered with wax. As a result, it gains unparalleled smoothness and shine. Delightful with delicacy, nubuck leather combines the beauty of suede with the durability of grain leather. It is resistant to distortions. Nubuck bags and wallets not only enchant with their appearance, they are also not afraid of the passage of time or intensive use.

Keiper profiles and cleats Many special, innovative tasks required in the material flow, such as pacing, separating or positioning, can be realized by adding profiles/cleats and entraining elements to the belts. Profiles and entraining elements are made of the same high-quality polyurethane as our timing belts, are mechanically processed as sheets or injection molded. They are available in different blends and degrees of hardness, with glass-fiber reinforcement and in a matching color. The profiles and entraining elements are homogeneously fastened to the belt by welding or glueing. In view of our production methods, the cleats can be formed into any shape.

Connecting tubes which have been cut to size can be connected to one another using ITAS tube connectors made of cast aluminium via a simple plug-in principle. No further mechanical processing is necessary, which reduces assembly costs to a minimum. An internal clamping mechanism and the tightening of the special clamping screws guarantee a positive connection with smooth transitions, which are pleasant to the touch and also ensure enhanced safety – injuries due to getting caught up are an impossibility. The result is a simple and stable system which fulfils all safety guidelines.

Material: Carbon steel: S235JR, S355JR, SPCC Stainless steel: SS304, SS316L Aluminum: 5052 Process: Mechanical pressing Hydraulic pressing Application: Agricultural machinery Construction equipment Animal feeding devices

Frame: Telescopic on two sides made with horizontal tubular steel profiles 40x30mm thickness 20/10 located in the upper and lower parts, anchored to the wall using L-shaped telescopic brackets. Door: made with 40x30mm galvanized steel profiles, 20/10 thickness, assembled by welding. Horizontal tubular crosspiece 30x20mm, filler chosen from our models. Pivot hinges: Composed of a die-cast insert structure within which the cut-resistant solid steel rotation pin with a diameter of 16 mm is controlled. Lock: Mortice lock applied on each door. The lock controls 2 locking tips in solid anti-cut steel, 1 upper and 1 lower. The tips are made of full galvanized steel with a diameter of 16mm and have a stroke of 30mm. Standard anti-drill European safety cylinder is equipped with construction site key + 3 master keys + duplication card. Joint (optional) obtained through mechanical processing of solid steel and carefully welded to the tubulars/crosspieces. The upper

Connecting tubes which have been cut to size can be connected to one another using ITAS tube connectors made of cast aluminium via a simple plug-in principle. No further mechanical processing is necessary, which reduces assembly costs to a minimum. An internal clamping mechanism and the tightening of the special clamping screws guarantee a positive connection with smooth transitions, which are pleasant to the touch and also ensure enhanced safety – injuries due to getting caught up are an impossibility. The result is a simple and stable system which fulfils all safety guidelines.

One of the winning features of the Hercules grate is the special PATENTED JOINT which allows for easy and fluid opening of both the internal and external doors, allowing for easy movement of the external shutters. HERCULES 2 – 4 consists of: 4-sided telescopic FRAME, made with 40x30mm galvanized steel vertical profiles, available in 18 variants to best adapt to every construction requirement. GRATED DOOR made with sturdy galvanized steel profiles measuring 60x30mm, while the crosspieces are made of 40x30mm tubing; and as a filler chosen from our aesthetic models. JOINT obtained through mechanical processing of solid steel and carefully welded to the tubulars/crosspieces. The upper joint has a steel nut applied as standard which, in the closed position, embraces the 16mm steel pin inserted on the frame/upper crosspiece. PIVOT HINGES Composed of a die-cast mortise structure within which the cut-resistant solid steel rotation pin, diameter 16 mm, is controlled

Connecting tubes which have been cut to size can be connected to one another using ITAS tube connectors made of cast aluminium via a simple plug-in principle. No further mechanical processing is necessary, which reduces assembly costs to a minimum. An internal clamping mechanism and the tightening of the special clamping screws guarantee a positive connection with smooth transitions, which are pleasant to the touch and also ensure enhanced safety – injuries due to getting caught up are an impossibility. The result is a simple and stable system which fulfils all safety guidelines.

Our new products are inspired by bag styles that have stood the test of time. Fashion is constantly changing and new bag models are created every season. However, true classic style has irreplaceable value due to its exclusivity and timeless design. Philip Zepter leather bags are pieces that are not subject to the current fashion and season and that you can wear forever. Presentation All products are handcrafted in Italy from natural, genuine cowhide leather (embossed). Cow grain leathers are valued for their resistance to dirt and moisture. The veneering process involves the leather being mechanically processed, dyed and covered with wax. As a result, it gains unparalleled smoothness and shine. Delightful with delicacy, nubuck leather combines the beauty of suede with the durability of grain leather. It is resistant to distortions.

Connecting tubes which have been cut to size can be connected to one another using ITAS tube connectors made of cast aluminium via a simple plug-in principle. No further mechanical processing is necessary, which reduces assembly costs to a minimum. An internal clamping mechanism and the tightening of the special clamping screws guarantee a positive connection with smooth transitions, which are pleasant to the touch and also ensure enhanced safety – injuries due to getting caught up are an impossibility. The result is a simple and stable system which fulfils all safety guidelines.