Leak test benches - Import export

Experience unmatched accuracy and reliability with IMS helium leak detectors. Designed and built to provide advanced, (semi) automated helium gas leak detection tailored to your products. Our detectors, equipped with the best Mass Spectrometers, accurately count helium particles, ensuring meticulous leak testing for a wide range of customer products. From a few centimeters to one meter in size.

We develop and build test stands for pumps and can refer to several references in this field. In addition, we build press-off facilities and design them individually, including suitable risk assessment. Our process visualisation is suitable for customer presentations of the running pumps directly at the pump test stand. In addition, Merecs Engineering provides the connection to the IT infrastructure of our customers (ERP systems or databases). - Planning, calculations and construction - Coordination of suppliers - LabVIEW software development - NI-Real-Time & FPGA for high-speed evaluation of speed and acceleration measurement values - Vibration analysis via FFT (updated live) - LabVIEW, NI-cRIO and Siemens S7-1500 PLC in combination possible - Database connection - On-site assembly and IB

We are experienced in test system development for leakage testing, life time testing and end-of-line test stands in the field of gas & hydrogen technology. We also have a network of suppliers and partners who provide key components for leakage measurement, piping, sealing and instrumentation. As a general contractor and integrator, Merecs Engineering can individually design, assemble and commission the test system at our customers' sites.

We design and manufacture individual test systems for the pressure testing of valves and pumps. Merecs Engineering has a competent network of partners for this purpose. Within this framework, we carry out the risk assessment, design, manufacturing, installation and commissioning. In addition, we connect the systems to the individual IT infrastructures (databases, ERP systems, MS PowerBI) of our customers.

EOL test stand for e-charging columns and their power electronics for the simulation of different electrical loads and mains fluctuations. The test stand has automatic contacting and achieves high test throughputs in end-of-line operation. Different variants of the power electronics of electric charging columns can be tested. On the software side, Merecs Engineering relies on NI-LabVIEW and NI-TestStand.

In order to ensure that castings, valves, pumps, hoses and other components or groups have been manufactured free of leakage, they are tested in non-destructive leakage tests. Oxygen, air, nitrogen or sulfur hexafluoride (SF6) can be used as the test medium.

The test chamber is used for performing leak tests on mechanical fittings and pressure pipes under hydrostatic internal pressure while subjected to bending. We can also provide with a pipe tester for building up the test pressure according to ISO 3458. According to ISO 3503 , pneumatic force application , bending templates for different sizes

A touch of innovation The new T8990 leak tester was designed to improve what was considered the best device in ForTest's history, the M8990. The new video controller “ForTest MMI” brought a superior level of human-machine interaction, thanks to an innovative capacitive panel in tempered glass, around a splendid 6.2” colour display. Parameter programming is much faster thanks to the new numerical keyboard integrated in the menus, and the big display makes viewing even clearer of the test cycle. The main screen also enables interaction with shortcut functions, such as test program change, "smart" test archive menu and locking/unlocking using a password. Limitless connectivity. The new T8990 equipment includes ports for the USB slave, RS232, RS485, Can bus, TTY, Profinet and EtherCAT. Assembly may also include an optional Ethernet port and a 26-pole connector with 4 inputs and 8 outputs, which are completely programmable, for interfacing with the external valves, safety barriers

The CETATEST XS is a compact, fully automatic leak tester for the detection of leaking parts within the cycle time of the production process. The tester is designed for leak testing of small-volume test parts and short total testing times. It is equipped with a gauge pressure sensor, through which the leak-related pressure decay is detected during the measurement time (relative pressure method). Using the application software CETA Soft XS the parameterisation of the test programs is carried out. Measurement results and pressure variation curves can be recorded. Typical applications: Leak tests which require a large measuring range.

The CETATEST 715 series includes fully automatic working leak tester for the detection of untight parts within the cycle time of the production process. The leak tester uses a gauge pressure sensor and has a large measurement range. Therefore the CETATEST 715 is especially qualified for the simple testing of parts with large leakages, as they occur in the testing of valves. The test types "sealed component" and "dynamic pressure" can also be integrated. Typical applications: Testing of sanitary fittings, plastic welds, check valves Operating methods: Single-channel operation, two-channel operation The measurements in two-channel operation are synchronous. Measurement ranges: Max. +/-10,000 Pa Result units: Pa, hPa, PSI, Pa/s, hPa/s, mbar*l/s, ml/min, ml/h, l/min, l/h, mmHg, mmWs, Torr Pressure ranges: -1 bar, 200 mbar, 1 bar, 6 bar, 10 bar, 16 bar, 20 bar, negative gauge pressure and positive gauge pressure ranges can be combined.

Pressure ranges: -1 bar, +/- 5 mbar, +/- 50 mbar, 200 mbar, 1 bar, 6 bar, 10 bar, 20 bar, 30 bar, 400 bar (high pressure version), negative and positive gauge pressure ranges can be combined. Measuring ranges: ± 500 Pa / ± 5,000 Pa (display resolution: 1 Pa, internal resolution: effectively 0.01 Pa) Result units: Pa, hPa, PSI, Pa/s, hPa/s, mbar • l/s, ml/min, ml/h, l/min, l/h, mmHg, mmWs, Torr Types of test: Standard: Pressure decay Optional: sealed component, dynamic pressure measurement, pressure steps, pressure rise (with double leak connector) Parameters can be exported to a USB stick or imported again. The storage of measurement series and waveforms is possible. Interfaces: Standard: Digital I / O, RS-232 Optional: Profibus DP, Profinet, Ethernet, EtherCAT, Bluetooth, USB Dimensions: 345 mm x 145 mm x 435 mm (W x H x D) In the high-pressure version, leak tests up to a test pressure of 400 bar can be carried out according to the pressure rise method.

Package Leak Detection system using a water-based bubble test. LEAK-MASTER® EASY allows the detection even of the smallest of leaks. After the package is placed into the chamber filled with water, the head space above the water level is evacuated using a venturi vacuum (compressed-air) system. This causes the package immersed in the water to inflate, allowing any leaks and their location to be identified by a stream of bubbles. Benefits: economical and uncomplicated visual inspection allows localisation of the leak for all flexible and rigid kinds of packaging (food-, pharmaceutical-, industrial- and other packaging) short testing period (< 30 sec.) easy-to-use intuitive operation – no special skills required easy installation and start-up no trace gas required in package can also be used for altitude simulation optionally also for vacuum packaging, set order-No. 956992700 no calibration required various chamber sizes avail

Leak Test Manager is a software application for PC compatible with Windows XP, 7, 8 and 10 that allows interfacing ForTest equipment to a computer via an RS232 connection (or Ethernet if optional is available on the instrument) The features offered by the software are the follows: Real-time display of data detected by the control unit Graph of pressure and decayin real time Set test parameters directly via software Automatically download test results to Excel, Access or CSV files Interface to barcode reader for article code tracking with test results Possibility to start/stop/change testing programs History of the results with measured values Is it possible to require a demo version of the software for evaluation purposes

ForTest avails of highly qualified staff capable of supporting you in the event of technical or application problems. Both over the phone or on the client's site, ForTest can resolve any support request in the shortest time possible. The ForTest periodic calibration service consists of scheduling a periodic calibration plan to guarantee metrological traceability compared to the national samples and therefore meet ISO9000 standards. Calibration can be carried out in our laboratories or on your site to avoid production downtime.

The new Dual Absolute technology makes it possible to eliminate the disadvantages of a classic differential system, improve its advantages and renew an industry that has been standing still for decades. Thanks to the new Dual Absolute technology, ForTest has combined the simplicity of a classic absolute decay system with the precision and sensitivity of a differential system, bringing leak testing instruments to a level never seen before. The new algorithms and measurement hardware eliminate typical defects in a differential system, such as differences in stabilization between the test part and the reference sample. The new range of instruments is able to work in 3 different ways: Pure Differential, Dual Absolute and Central Zero. The new Dual Absolute technology is so powerful and reliable that ForTest has decided to stop developing the classic differential system.

The T9731 is specifically designed for measure the adequate air flow rate in complete adherence to the standard EN 14683 for surgical masks testing. As shown in diagram C.1 on page 12 of the standard EN14683 , the instrument is equipped with two air flow meters of type Mass-flow with scales 0.0...20.0 nLitres/minute (2.12 of diagram - point C.2.1) servo driven valve controlled from the software (10 of the diagram - point C.2.4), and a double gauge / differential pressure measurement (M1 and M2) as expressly indicated in point C.2.2 . In order to comply with both the ISO accreditation standards and the expectations of the reference standard, the pressure measurements in “Differential" mode (or pressure drop) occurs in Pa or Pa/cm2 in case the sample area is set in the menu TST with area different from 1.00 cm2. The connecting "short form" attached to the manuals providesconnection to an external vacuum pump (C.2.3), not provided.