Wire forming - Import export

Wire forms can have a shape that is limited almost only by fantasy. Many of them have some kind of spring functionality, for example some quick fastening applications. In most products, the material is stressed in bending and they can be looked upon as leaf springs made from wire. Wire forms are manufactur

Consistent customer focus, a high degree willingness to innovate, continuous investment and qualified employees are the basis for WDI's leading position in cold forming wire. Our products have applications in all industrial manufacturing sectors, particularly in the automotive industry, mechanical engineering, the construction industry and the electrical industry. The leading manufacturers in the respective industries number amongst our customers. We supply the European and international market with cold-forming wires in sizes ranging from 1.5 mm to 42 mm.

Our fully automated winding centres for fine and self-bonding wire make us the perfect partner for any tasks you require. Our coils are tinned with lead-free coatings (RoHS). At PRUFREX, single-chamber and multi-chamber coils can also be achieved using two-wire windings. For specific magnetic flux requirements, we apply wires of different thicknesses to the coil form. Two different wire thicknesses, from 0.045 to 0.71 millimetres, on coil forms with press-in ferrite or metallic cores.

As a competent industrial partner, we produce stamped, bent-wire and formed components from stainless steel, non-ferrous metals and regular steel in a consistent quality. Dependability and flexibility characterize our performance. Our experience and technical know-how enable fast response and economical pricing. Benefit from the experience our staff have gathered with these products. We can competently process small as well as large orders. Possible material thicknesses: 0.5 to 4.5 mm. Possible materials: Regular steel, stainless steel, brass, copper, light metals. Available with all standard surfaces.

Our Speedmax is the fastest available wire and tube forming automation solution available on the market for bending machines. By combining NC finger benders with our servo-electric transfer, the Speedmax with its 90 servo axes can reach a speed of up to 4,000 machining steps per minute. The SPEEDMAX is available in three variants (S,M,L). The SPEEDMAX (S) has 20 processing stations and can produce up to 200 parts per minute. The machine concept combines the advantages of 3D-NC wire bending and wire bending by slides. Bending, embossing, notching, flattening, joining, punching, swaging of tubes and wire are possible production technologies in the 20 processing stations. The new SPEEDMAX L has actually 20 processing stations and can produce up to 60 parts per minute. The SPEEDMAX L can work with tube and wire up to a diameter of 12mm and a feed length of 50cm. Various bends in all levels and in the current equipment up to four swaging processes are possible.

High-strength for design and repair Coil threaded inserts or “coils” are an outstanding solution for achieving highstrength joints in parts made from low-strength materials (e.g. aluminium lightweight constructions). At the same time, high wear resistance is guaranteed. Furthermore, the inserts are ideally suited for the repair of damaged threads. Very simple handling Coils consist of a specially formed and coiled wire with a driver pin that can be removed after installation and can be fitted quickly and easily in just a few steps. Choose the right threaded insert for your application from over 500 sizes. Do you need a special form? No problem! Together with you, we can develop the required coil threaded insert and produce it in the highest quality.

Technical data The AM 03 is an electropneumatic, modular stripper-crimper for rapid and reliable processing of loose male and female contacts. The contacts are automatically fed by a feeding bowl. The adjustments of the stripping and crimping depth is motoric. 50 different programs can be stored. Adjustments and programming is done with the touch display. The touch display shows all important data, functions and status. The machines may be adapted to different contacts and wires using the corresponding tools. Options Adapter for special blades V-radius blades Z+F crimp force monitor Other crimp forms: B-Crimp, hex Special wire centralizer Form blades

• For gripping small parts and forming wires • Tips bent 45°, smooth inside jaws, edges rounded • Tight-fit joint movement • With box-joint and opening spring • Handles coated with plastic • Made of tool steel, forged, oil-hardened

• For gripping small parts and forming wires • Smooth inside jaws, edges rounded • Tight-fit joint movement • With box-joint and opening spring • Handles with ergonomically shaped ESD multi-component sleeves, electrically conductive • Made of tool steel, forged, oil-hardened

• For gripping small parts and forming wires • Smooth inside jaws, edges rounded • Tight-fit joint movement • With box-joint and opening spring • Handles coated with plastic • Made of tool steel, forged, oil-hardened

• Most popular shape for assembly work, trimming printed circuit boards, also for radio and telephone work • For gripping small parts and forming wires • Tips bent 45°, smooth inside jaws, edges rounded • Tight-fit joint movement • With box-joint and opening spring • Handles with ergonomically shaped ESD multi-component sleeves, electrically conductive • Made of tool steel, forged, oil-hardened

Component lead preparation Our customer service includes component lead forming. The product describtions are available in German only. We offer systems for the following process steps: Rivet press Solder tag insertion Lead trimming Lead forming of axial components Lead forming of radial components DIL Package Cut and Form Wire jumpers The submenu above will take you directly to the product. Feel free to print them out. We have optimized to the following pages for printing.