Construction vehicles - Import export

Shaft diameter d1 [mm]: Request iglidur® multi-component bearing Even higher loads The new iglidur® multi-component bearing combines the benefits of a hard polymer shell and a tribooptimized iglidur® core to make a unique bearing: Service lives previously not achieved in with an injection- molded polymer bearing heavy duty pivoting applications even beyond a radial load of 120 MPa show the potential. Lubrication-free wear-resistant Extremely shape stable Corrossion-resistant Application areas: Agricultural engineering, utility and construction vehicles, mechanical engineering Dimensions according to ISO 3547-1 and special dimensions Chamfer depending on d1 d1 [mm]: f[mm]: Ø 1-6 0,3 Ø 1-6 0,5 Ø 1-6 0,8 Ø > 30 1,2 Shaft diameter d1 [mm]:

Other information IF -Design Award for Triflex®-Design Torsional movements possible Other information Installation instructions Joining, separating and filling of the Triflex®. Assembly Instructions Application examples Applications in various industrial sectors and in the igus® test laboratory. Triflex® 332.16 Inner height hi: 16 mm Inner width Bi: 16 mm Bending radii R: 38 - 100 mm Pitch: 13.3 mm E-Chain®. 332.32 Inner height hi: 32 mm Inner width Bi: 32 mm Bending radii R: 75 - 250 mm Pitch: 25 mm E-Chain®. 332.50 Inner height hi: 50 mm Inner width Bi: 50 mm Bending radii R: 100 - 250 mm Pitch: 30 mm E-Chain®. 332.75 Inner height hi: 75 mm Inner width Bi: 75 mm Bending radii R: 140 - 300 mm Pitch: 36 mm E-Chain®. 352.50 Inner height hi: 50 mm Inner width Bi: 50 mm Bending radii R: 10 - 250 mm Pitch: 30 mm E-Chain®, snap-open 333.16 Inner height hi: 16 mm Inner width Bi: 16 mm Bending radii R: 38 - 100 mm Pitch: 13.3 mm E-Chain®. 333.32 Inner height hi: 32 mm Inner width Bi: 32 mm Bending radii R: 75 - 250 mm Pitch: 25 mm E-Chain®. 333.50 Inner height hi: 50 mm Inner width Bi: 50 mm Bending radii R: 100 - 250 mm Pitch: 30 mm E-Chain®. 333.75 Inner height hi: 75 mm Inner width Bi: 75 mm Bending radii R: 140 - 300 mm Pitch: 36 mm E-Chain®. 353.50 Inner height hi: 50 mm Inner width Bi: 50 mm Bending radii R: 10 - 250 mm Pitch: 30 mm E-Chain®, snap-open This modular, rugged joint system is suitable for: Three-axis movements for machines of any type For dirt-filled environments High tensile strength Where rectangular shapes are requested Completely closed - reliable protection against dirt and chips Combination of different bending radii and axes Connection and separation possible at any chain Flanged mounting brackets or brackets, galvanized steel Snap-open Series 352 and 353 Combination of Series 353/333 possible Typical industrial sectors and applications Machine tools Robotics Material handling system Plastics industry Construction machinery Vehicle manufacturing Medical equipment IF -Design Award for Triflex®-Design Torsional movements possible

Other information iF-Design Award for easy triflex® Design UL94-V2 classification Torsional movements possible Other information Installation instructions Join, separate and fill the easy triflex®. Assembly Instructions Application examples Applications in various industrial sectors and in the igus® test laboratory. Triflex® E332.25 Inner height hi: 25 mm Inner width Bi: 25 mm Bending radii R: 48 - 200 mm Pitch: 14.5 mm e-chain® E332.32 Inner height hi: 32 mm Inner width Bi: 32 mm Bending radii R: 75 - 250 mm Pitch: 25 mm e-chain® E332.50 Inner height hi: 50 mm Inner width Bi: 50 mm Bending radii R: 100 - 250 mm Pitch: 30 mm e-chain®. E332.75 Inner height hi: 75 mm Inner width Bi: 75 mm Bending radii R: 140 - 300 mm Pitch: 36 mm e-chain® E333.25 Inner height hi: 25 mm Inner width Bi: 25 mm Bending radii R: 48 - 200 mm Pitch: 14.5 mm e-chain® E333.32 Inner height hi: 32 mm Inner width Bi: 32 mm Bending radii R: 75 - 250 mm Pitch: 25 mm e-chain® E333.50 Inner height hi: 50 mm Inner width Bi: 50 mm Bending radii R: 100 - 250 mm Pitch: 30 mm e-chain®. E333.75 Inner height hi: 75 mm Inner width Bi: 75 mm Bending radii R: 140 - 300 mm Pitch: 36 mm e-chain® This modular joint system is especially suited for: Three-axis movements of machines For simple robotic applications Quick installation of cables with "easy" system Simple filling from both sides Where rectangular shapes are required Combination of different bending radii and moving directions Shortening or lengthening possible at "any point" KMA mounting brackets with integrated strain relief Typical industrial sectors and applications Machine tools Robotics Handling equipment Material handling system Plastics industry Construction machinery Vehicle manufacturing General mechanical engineering Medical Equipment Office furniture iF-Design Award for easy triflex® Design UL94-V2 classification Torsional movements possible

Other information Series 14040 Inner height hi: 56 mm Inner widths Bi: 50 - 600 mm bending radii R: 135 - 500 mm Pitch: 91 mm E-Chain® with crossbars at every link Series 14240 Inner height hi: 62 mm Inner widths Bi: 50 - 400 mm bending radii R: 135 - 500 mm Pitch: 91 mm E-Chain® with crossbars at every link Serie 14550 Inner height hi: 70 mm Inner widths Bi: 50 - 600 mm bending radii R: 150 - 600 mm Pitch: 91 mm E-Chain® with crossbars at every link Series 15050 Inner height hi: 80 mm Inner widths Bi: 50 - 600 mm bending radii R: 150 - 500 mm Pitch: 91 mm E-Chain® with crossbars at every link Serie 15250 Inner height hi: 86 mm Inner widths Bi: 50 - 600 mm bending radii R: 150 - 500 mm Pitch: 91 mm E-Chain® with crossbars at every link Series 14140 Inner height hi: 56 mm Inner widths Bi: 50 - 600 mm bending radii R: 135 - 500 mm Pitch: 91 mm E-Chain® with crossbars at every other link Series 14340 Inner height hi: 62 mm Inner widths Bi: 50 - 400 mm bending radii R: 135 - 500 mm Pitch: 91 mm E-Chain® with crossbars at every other link Serie 14650 Inner height hi: 70 mm Inner widths Bi: 50 - 600 mm bending radii R: 150 - 600 mm Pitch: 91 mm E-Chain® with crossbars at every other link Series 15150 Inner height hi: 80 mm Inner widths Bi: 50 - 600 mm bending radii R: 150 - 500 mm Pitch: 91 mm E-Chain® with crossbars at every other link Serie 15350 Inner height hi: 86 mm Inner widths Bi: 50 - 400 mm bending radii R: 150 - 600 mm Pitch: 91 mm E-Chain® with crossbars at every other link Series R18840 Inner height hi: 56 mm Inner widths Bi: 75 - 462 mm bending radii R: 150 - 500 mm Pitch: 91 mm E-Tube, swivel lid Series R19050 Inner height hi: 70 mm Inner widths Bi: 50 - 600 mm bending radii R: 200 - 600 mm Pitch: 91 mm E-Tube, swivel lid Series R19850 Inner height hi: 80 mm Inner widths Bi: 75 - 462 mm bending radii R: 200 - 500 mm Pitch: 91 mm E-Tube, swivel lid Assembly tool for E4-series For the practical opening and closing of the E4 series. Big savings in assembly time Assembly tool for E4-series Special design Electrically conductive ESD/ATEX versions on request "Mounted on the side" unsupported application possible High torsionalstiffness Other information Series 14040 Inner height hi: 56 mm Inner widths Bi: 50 - 600 mm bending radii R: 135 - 500 mm Pitch: 91 mm E-Chain® with crossbars at every link Series 14240 Inner height hi: 62 mm Inner widths Bi: 50 - 400 mm bending radii R: 135 - 500 mm Pitch: 91 mm E-Chain® with crossbars at every link Serie 14550 Inner height hi: 70 mm Inner widths Bi: 50 - 600 mm bending radii R: 150 - 600 mm Pitch: 91 mm E-Chain® with crossbars at every link Series 15050 Inner height hi: 80 mm Inner widths Bi: 50 - 600 mm bending radii R: 150 - 500 mm Pitch: 91 mm E-Chain® with crossbars at every link Serie 15250 Inner height hi: 86 mm Inner widths Bi: 50 - 600 mm bending radii R: 150 - 500 mm Pitch: 91 mm E-Chain® with crossbars at every link Series 14140 Inner height hi: 56 mm Inner widths Bi: 50 - 600 mm bending radii R: 135 - 500 mm Pitch: 91 mm E-Chain® with crossbars at every other link Series 14340 Inner height hi: 62 mm Inner widths Bi: 50 - 400 mm bending radii R: 135 - 500 mm Pitch: 91 mm E-Chain® with crossbars at every other link Serie 14650 Inner height hi: 70 mm Inner widths Bi: 50 - 600 mm bending radii R: 150 - 600 mm Pitch: 91 mm E-Chain® with crossbars at every other link Series 15150 Inner height hi: 80 mm Inner widths Bi: 50 - 600 mm bending radii R: 150 - 500 mm Pitch: 91 mm E-Chain® with crossbars at every other link Serie 15350 Inner height hi: 86 mm Inner widths Bi: 50 - 400 mm bending radii R: 150 - 600 mm Pitch: 91 mm E-Chain® with crossbars at every other link Series R18840 Inner height hi: 56 mm Inner widths Bi: 75 - 462 mm bending radii R: 150 - 500 mm Pitch: 91 mm E-Tube, swivel lid Series R19050 Inner height hi: 70 mm Inner widths Bi: 50 - 600 mm bending radii R: 200 - 600 mm Pitch: 91 mm E-Tube, swivel lid Series R19850 Inner height hi: 80 mm Inner widths Bi: 75 - 462 mm bending radii R: 200 - 500 mm Pitch: 91 mm E-Tube, swivel lid Assembly tool for E4-series For the practical opening and closing of the E4 series. Big savings in assembly time Assembly tool for E4-series E-Chain® selection aids You can find the right E-Chain® quickly by entering concrete parameters and with the aid of a comparison table. Selection aids Installation instructions Joining, separating and opening of the E-Chain® and E-Tubes. Assembly Instructions Application examples Applications in various industrial sectors and in the igus® test laboratory. E4/light New E4/light version with the proved and tested "tongue and groove" system of the Series E4/4 Low weight Optimized interior-exterior dimensions ratio Cost efficient Manifold interior separation potentials Large accessory kits Thin external links Max. travel distance: 150 - 400 m Typical industrial sectors and applications Machine tools (closed E4/light tubes and open E-Chain®) Material processing Stone cutting machines Woodworking machines General mechanical engineering Vehicles Construction machinery Limited application of long travels Special design Electrically conductive ESD/ATEX versions on request "Mounted on the side" unsupported application possible High torsionalstiffness

Other information Series 10 Inner height hi: 18 mm Inner widths Bi: 15 - 100 mm bending radii R: 28 - 180 mm Pitch: 30,5 mm E-Chain®, not-to-be-opened Series 11.031 Inner height hi: 23 mm Inner width Bi: 31 mm Bending radii R: 45 - 70 mm Pitch: 30.5 mm E-Chain®, not-to-be-opened Series 11.080 Inner height hi: 28 mm Inner width Bi: 80 mm Bending radius R: 38 mm Pitch: 30.5 mm E-Chain®, not-to-be-opened Series 11.1/11.2 Inner height hi: 41 mm Inner widths Bi: 15 - 25 mm bending radii R: 40 - 100 mm Pitch: 30,5 mm E-Chain®, not-to-be-opened Series 14 Inner height hi: 20 mm Inner widths Bi: 15 - 50 mm bending radii R: 28 - 125 mm Pitch: 30,5 mm E-Chain®, snap-open inside Series B15i Inner height hi: 17 mm Inner widths Bi: 15 - 100 mm bending radii R: 38 - 180 mm Pitch: 30,5 mm E-Chain®, snap-open inside Series B17i Inner height hi: 32 mm Inner widths Bi: 15 - 100 mm bending radii R: 48 - 125 mm Pitch: 30,5 mm E-Chain®, snap-open inside Series F17 Inner height hi: 32 mm Inner height Bi: 15 mm Bending radii R: 48 mm Pitch: 30,5 mm E-Chain®, snap-open inside Series B15 Inner height hi: 17 mm Inner widths Bi: 15 - 100 mm bending radii R: 38 - 180 mm Pitch: 30,5 mm E-Chain®, snap-open outside Series B17 Inner height hi: 32 mm Inner widths Bi: 15 - 100 mm bending radii R: 48 - 125 mm Pitch: 30,5 mm E-Chain®, snap-open outside UL94-V2 classifications Cleanroom class 1 (ISO class 3) Series 10 tested by Dryden Engineering Company, California Special version: Electrically conductive ESD/ATEX versions on request Other information Series 10 Inner height hi: 18 mm Inner widths Bi: 15 - 100 mm bending radii R: 28 - 180 mm Pitch: 30,5 mm E-Chain®, not-to-be-opened Series 11.031 Inner height hi: 23 mm Inner width Bi: 31 mm Bending radii R: 45 - 70 mm Pitch: 30.5 mm E-Chain®, not-to-be-opened Series 11.080 Inner height hi: 28 mm Inner width Bi: 80 mm Bending radius R: 38 mm Pitch: 30.5 mm E-Chain®, not-to-be-opened Series 11.1/11.2 Inner height hi: 41 mm Inner widths Bi: 15 - 25 mm bending radii R: 40 - 100 mm Pitch: 30,5 mm E-Chain®, not-to-be-opened Series 14 Inner height hi: 20 mm Inner widths Bi: 15 - 50 mm bending radii R: 28 - 125 mm Pitch: 30,5 mm E-Chain®, snap-open inside Series B15i Inner height hi: 17 mm Inner widths Bi: 15 - 100 mm bending radii R: 38 - 180 mm Pitch: 30,5 mm E-Chain®, snap-open inside Series B17i Inner height hi: 32 mm Inner widths Bi: 15 - 100 mm bending radii R: 48 - 125 mm Pitch: 30,5 mm E-Chain®, snap-open inside Series F17 Inner height hi: 32 mm Inner height Bi: 15 mm Bending radii R: 48 mm Pitch: 30,5 mm E-Chain®, snap-open inside Series B15 Inner height hi: 17 mm Inner widths Bi: 15 - 100 mm bending radii R: 38 - 180 mm Pitch: 30,5 mm E-Chain®, snap-open outside Series B17 Inner height hi: 32 mm Inner widths Bi: 15 - 100 mm bending radii R: 48 - 125 mm Pitch: 30,5 mm E-Chain®, snap-open outside E-Chain® selection aids You can find the right E-Chain® quickly by entering concrete parameters and with the aid of a comparison table. Selection aids Installation instructions Joining and separating of chain links Assembly Instructions Application examples Applications in various industrial sectors. E2 mini One-/Two-piece E-Chain® Small pitch for silent operation High torsion resistance Double stop system and large pins for long service life Optimized weight/stability ratio Easy to mount Manifold interior separation Typical industrial sectors and applications Construction machinery Handling systems Installation Packaging machines Textile machines Vehicle construction Wood machines Glass machines Machine construction General mechanical engineering etc. UL94-V2 classifications Cleanroom class 1 (ISO class 3) Series 10 tested by Dryden Engineering Company, California Special version: Electrically conductive ESD/ATEX versions on request

With the manufacture of compacting containers for use in municipal vehicle construction, decades of expertise and know-how go into the implementation of every product. In accordance with the requirements, we implement the container manufacture and, if the customer requests it, take over both internal coating and external painting. The production range includes volume-optimised 37 – 43 m³ vehicle bodies.

Depending on type, multi-directional dampers can be loaded in every axis. In our standard vibration dampers of the GDZ series two all-metal cushions are installed. Depending on the assembly, these cushions are load with pressure or tension. Vibration dampers of the series 7 have another cushion obstructed which allows them to absorb load in horizontal direction additionally. Because of this, GDZ dampers are perfectly suitable for applications in the fields of plant engineering and rail vehicle construction. Our product range includes three different types of these multi-directional dampers: GDZ series 1 for a fixation with bolts for pressure and tension load GDZ series 5 for a welding fixation for pressure and tension load GDZ series 7 for a fixation with bolts for pressure, tension and horizontal load

lastic and strong adhesive and sealant on polyurethane (PUR) basis. For bondings and sealings on metals, many plastics, ceramic, wood, glass, stone, etc.. Applications: Tank and apparatus construction, Car body, freight container and vehicle construction, Ventilation and air conditioning, Pipeline and fittings construction, Energy and electrical industry, Insulating technology and in many areas of plastic technology and wherever silicone is not suitable. Properties: Can be painted over and sanded after curing, Odourless curing, Resistant to weathering and UV, Excellent aging resistance, Resistant to fresh water and saltwater, Stable, pasty and Silicone-free. A better adhesion is achieved by using suitable WEICON adhesion agents. With suitable paint coating systems (except alkyd resin paints). Available in white, grey and black.

Wherever temperatures are measured, temperatures must also be simulated. The Pt100-simulator is suitable for a wide area of applications. It has a wide range of simulation, which is resolved in 0.1 °C steps and makes many assignments in chemistry-, measuring-, controlling-, medicine and household applications, food industry, vehicle construction, air- and space travel and power plants easy to solve. Often in the past several simulators had to be used alongside to achieve either resolution or the range of the relevant application. As an extra advantage to the user temperatures can be entered in degrees celsius. Additional extensive conversions and readings in tabulation sheets are no longer necessary. Features: — Simulation range -100 °C up to +500 °C — Resolution 0.1 °C — Calibration in accordance to DIN EN 60751 — Simulation of line resistance 10 Ω, 20 Ω or 30 Ω — Sturdy aluminium-housing

The MBS hydraulic cylinders of the MZR-1002 series are direct support cylinders for vehicle construction. A robust cylinder connection is made possible by welding blocks. The support plates are ± 15 ° swivel. The cylinder connections have threaded holes for pipe connections according to BSPP ISO 1179-2. Hub and piston rod overhang are variably selectable. Control of the cylinders is possible on both sides via integrated hydraulically operated check valves in plate construction. With the exception of the piston rod, all surfaces are protected against corrosion with a black primer. On request alternative surface treatments are possible. The surface of the piston rod is hard chromed, ground and polished. The cylinders are suitable for hydraulic fluids of types H, HL and HLP according to DIN 51524/51525. If you have questions about areas of application or other options, we are happy to answer them. Download the data sheet for detailed information:

OKS 621 is a fast-acting rust dissolver for industry, workshop and hobby applications. The solvent contained in OKS 621 cools down the assembled parts/screws rapidly to -40°C. This results in a slight shrinkage of the affected profile. Capillary cracks in the corrosion layer appear, allowing an easier penetration of the creeping oil. High-performance rust remover for fast and nondestructive disassembly of extremely seized-up parts or bolts, e.g. for vehicles, agricultural or construction machinery, vessels and port facilities; also for all machinery in industry and trade Advantages and benefits Contrary to a heat treatment of seized-up bolts OKS 621 does not cause heating damages in the environment No damages through overheating Resin and acid-free Without silicone

Discover high-quality technical plastic injection molded parts for vehicle construction at EWOQE! As an experienced partner to the automotive industry, we offer customized solutions for a wide range of applications, from interior components to technical parts for chassis and powertrain systems. Our dedicated team utilizes state-of-the-art manufacturing technologies and high-quality materials to ensure that our plastic injection molded parts meet the highest quality standards. We understand the demands for durability, resistance, and functionality in vehicle construction and design our products accordingly. Whether you need components for electric vehicles, internal combustion engines, or hybrid vehicles, we are your reliable partner for technical plastic injection molded parts. Rely on our expertise to meet your requirements and achieve your production goals. Contact EWOQE today to learn more about our tailored solutions for vehicle construction and to advance your projects.

The fanless VMT9000 series is a vehicle and logistics terminal that is suitable for indoor and outdoor use, as well as for cool areas. The terminals can be mounted on all logistics, agricultural and construction vehicles. The design of the terminal is particularly robust for these areas of application, but at the same time compact and guarantees reliable operation even under extreme conditions. Thanks to the sunlight readable display, it is easy to read the screen even in direct sunlight. In addition to Windows®, IGEL and Linux, the terminals are now also compatible with Android™. Android offers useful industrial functions, such as kiosk mode.

Whether tractors, excavators or construction machines, the segment IVCM (Industrial Vehicles and Construction Machines) places high demands on the valve connectors used.

For over 30 years, GESCO-metall GmbH has stood for quality, competence and experience in the field of contract bending. The production focuses are curved parts for windows, doors and facades as well as complex special profiles for industrial construction, vehicle manufacturing, plant engineering and medical technology. It goes without saying that we also bend aluminium cover caps for the wood/aluminium field. Our bending technology range is rounded off by complete curved elements, including electrolytic oxidation of aluminium, powder coating, metal fittings and glass together with window sills and soffit cladding. You will find more information about bending technology, contract bending, profile bending, portholes, in our product section: Contract Bending Work, Curved Elements, Window Sills, Portholes, Glazing Frames – Door Windows.

Cold-drawn heavy-duty rails offer exceptionally high load-bearing capacity and stiffness. In our eShop, you can find partial extensions, full extensions, and over-extensions up to 3000 mm in length and with a load capacity of up to 2400 kg. Cold-drawn heavy-duty telescopic extension rails are suitable for extreme loads and stresses. The precision-machined ball tracks ensure accuracy and provide excellent shock and vibration resistance. Therefore, these telescopic rail models are well-suited for demanding tasks in machinery manufacturing, the military sector, special vehicle construction, and heavy-duty shelving. Due to their extreme strength, these telescopic rails are particularly resistant to lateral forces, making them an excellent choice for dynamic and motorized applications, especially at very large lengths. They can also be used at high temperatures since no plastic parts are used.

Application The VD2 is designed to reface valve seats of the engines of trucks. heavy construction vehicles and small ships. Features The VD2 refaces the valve seat in a lathe-type facing action. The tool head includes two inclined slideways for refacing 30° and 45° valve seats. A single point turning tool is clamped to tool slide guided in the respective slideway. When the VD2 is rotated around the pilot by hand, the turning tool travels in a circle around the valve seat with continuous outward transverse feed motion under the correct seat angle. A steady rest which is mounted on the cylinder head stabilizes the VD2 below the crank handle. The steady rest eliminates runout when rotating the VD2 around the pilot. As a result, the seat is refaced to concentricity with the valve guide under the correct seat angle.

DC compressors (almost all are suitable for 100 % continuous running) to meet highest expectations: Compressed air compressors used in applications for the railway, shipping traffic, vehicle technology and construction machinery . All compressor heads of the KK-range are available as DC compressors from 12 V DC up to 110 V DC Advantages powerful maintenance free great selection of DC voltages continous running

Battery voltage indicator for 12VDC lead acid vehicle batteries Robust construction, compact housing Easy mounting on the windshield of the vehicle using suction cup Extremely low power consumption

Hydraulically actuated controlling equipment, for example in - Construction and drilling vehicles - Cranes and excavators - Wheel loaders and lifting platforms - Railway Vehicles are controlled to an increasing degree electronically nowadays. Especially for these applications (under consideration of extreme operating conditions) our pedal actuated transmitters of series FS2000 were designed for. They contain wearless magnetic control systems in redundant version for security-relevant applications according to IEC 61508 (for example SIL2) with analogue or digital signal output.

Polyester resins (UP resins) form the basis of our product range in the glass fibre reinforced plastic systems business area – with a wide variety of applications. They range from thixotrope standard systems for manual lamination and fibre spraying to low-viscosity standard formulations for polymer concrete and sanitary applications to numerous special formulations for specific requirements. With a broad spectrum of properties and applications, our UP resin systems are suitable for products in a wide variety of industries. Typical properties Dense matrix / composite of approximately 1.1 g/cm³ / 1.5–1.7 g/cm³ Fibre content 25-50 % of total weight Moulded part mass per unit area of 4500-8000 g/m² Flexural modulus of elasticity 5000–25,000 MPa (with reinforcing mesh) Bending resistance of 130–260 MPa (with reinforcing mesh) Impact resistance of 45–95 KJ/m² Reinforcing materials: Continuous or cut glass fibre mats, fleece Mesh Non-crimp fabrics Special formulations and versions Styrene-reduced, environmentally friendly formulations Low-viscosity injection resins with reduced exothermic peak Formulations for the pultrusion process Systems with high chemical and hydrolysis resistance DIN 1140 versions with special mechanical values and dimensional stability under heat greater than 100 °C (HDT > 100 °C) Resins with good adhesion for combination with PVC Resin systems with shipping industry approval: Det Norske Veritas/Lloyd’s Register of Shipping/Germanic Lloyd Coordination with gel coat/top coat for surface refinement Flame protection formulations Electrical industry: UL 94 V0 Rail vehicle construction: DIN 5510 (S4, SR2, ST2)

GFK Systems PUR Systems Fire Extinguishing Agents Cleaning + Disinfection Infothek About us Contact Products Polyester Foam Resins Polyester Resins Applications Service Quality Newsletter Contact, Glass Fibre Reinforced Plastics Polyester Foam Resins Compared to conventional matrix systems for fibre-reinforced products, UP foam resins offer material and weight reductions of up to 30 % thanks to their micro-cellular foam structure. In simple sealed moulds, glass fibre reinforced plastic components that are smooth on both sides are produced cost-effectively under a vacuum in comparatively short cycle times. The production of sandwich components resistant to bending, with a foam core, and the direct integration of metal reinforcements and threaded elements – for example for large vehicle components – has also proven itself. Typical properties Dense matrix / composite of approximately 0.6–0.7 g/cm³ / 0.7–1.2 g/cm³ Fibre content 20-50% of total weight Moulded part mass per unit area of 3000–5000 g/m² Flexural modulus of elasticity 3000–8000 MPa Bending resistance of 35–185 MPa Impact resistance of 35–65 KJ/m² (with 20–35% glass content) Reinforcing materials: Continuous glass fibre mats Composite glass fibre and fleece mats Natural fibre mats Special formulations and versions Systems with long processing times for very large components Foam resin formulations with elevated dimensional stability under heat Systems for fibre-reinforced components with a high level of characteristics Coordination with gel coat / top coat for surface refinement Flame protection formulations Electrical industry: UL 94 V0 Rail vehicle construction: DIN 5510 (S4, SR1, ST2)

Compact - purocast® RIM - purorim® Clear Coat - puroclear® When compact end products are the objective of the manufacturing process, PU systems without foaming agents that react under waterless conditions are used. These non-foamed polyurethanes serve a variety of casting and spray applications where excellent surface characteristics are usually important. Typical properties Moulded part density from 1000 kg/m³ Hardness from shore A 10 to shore D 85 Self-parting formulations possible Special formulations and versions FDA and foodstuff approval Anti-static Impact resistant Crystal clear (3D effects, scratch-proof and self-repairing surfaces) UV resistant, lightfast Flame protection formulations Automotive industry: FMVSS 302 Rail vehicle construction: DIN 5510 (S4, SR2, ST2)

PU composites are mainly found in the production of moulded parts resistant to bending. The skilful combination of materials puts the topic of lightweight construction into the spotlight (honeycomb technology applications). Sophisticated surface designs are supported by corresponding PU / UP resin systems. Thanks to the reduced component weight, moulded part applications are used in the automotive sector – and, with corresponding flame protection formulations, also in rail vehicle construction. Typical properties Moulded part density of 450–1100 kg/m³ Fibre proportion from 30 % Available foaming agents: usually water Reinforcing materials Glass fibre rovings Glass fibre mats and non-crimp glass fibre fabrics Carbon fibres Natural fibres (hemp, sisal, coconut etc.) Special formulations and versions Honeycomb materials for sandwich structure components Paper honeycombs Waterproof paper honeycombs (patent-pending process) Plastic honeycombs Aluminium honeycombs Systems with a large processing window Use of polyols based on renewable resources Self-parting with simultaneous good lamination properties Flame protection formulations Automotive: FMVSS 302 Rail vehicle construction: DIN 5510 (S4, SR2, ST2) Aircraft construction: FAR 25853, ABD 0031 Construction industry: DIN 4102 B2

Surfaces with high reproduction accuracy combined with a cellular core to reduce the weight of moulded parts are among the outstanding characteristics of the rigid integral foam product group. In combination with duromer systems, our products in this field feature an extensive range of useful characteristics. Application examples include housing components and covers. Typical properties Moulded part density of 220–900 kg/m³ Shore D hardness of 35–85 Available foaming agents: usually water, but also pentane and hydrofluorocarbons Special formulations and versions Good heat insulation Self-parting formulations possible Good coating and lamination properties Flame protection formulations Electrical industry: UL 94 V0 Construction industry: DIN 4102 B2 Rail vehicle construction: DIN 5510 (S4, SR2, ST2)

This group of polyurethane products typically features a lightweight foam core with a compact, dense skin – the so-called integral skin. Thanks to these properties, PU soft- / semi-rigid integral skin foams cover a broad range of applications such as steering wheels, shifter knobs, arm rests, protective pads, floor mats and operating room rests. Typical properties Moulded part density of 220–600 kg/m³ Shore A hardness of 10–90 Available foaming agents: pentane, hydrofluorocarbons (such as 365/227mfc) and water Good abrasion resistance Special formulations and versions Viscoelastic Anti-static Flame protection formulations Automotive: FMVSS 302 Rail vehicle construction: DIN 5510 (S4, SR2, ST2), EU TL 45545 Aircraft construction: ABD 0031, FAR 25.853 Construction industry: DIN 4102 B2 Recreation industry: M2, UNI 9175/87 (= CSE 4/83): class 1.IM, BS 5852 crib 5

Flexible foams are elastic PU foams that are used in many different applications thanks to their usually excellent padding properties. In addition to the seating furniture industry, applications include motor vehicle and rail vehicle seats. However, they can also be used in seals and loaded damping components. Typical properties Moulded part density of 40–250 kg/m³ Adjustable compression load deflection Dimensional stability under heat up to 100°C Water is usually used as the foaming agent, but liquid CO2 is also possible Special formulations and versions Viscoelastic Barium sulphate loaded for acoustic applications, e.g. in aviation FIPFG seals for PU high-pressure processing Dimensional stability under heat up to 150°C in special applications Emission-free pursuant to RAL-ZU 38 Flame protection formulations Automotive: FMVSS 302 Rail vehicle construction: DIN 5510 (S3, SR2, ST2), EU TL 45545 Aircraft construction: ABD 0031, FAR 25.853 Furniture industry: California 117 Section A Part 1