Cleaning systems - Import export

Cleanliness pays off over time. GSWNozzles prove this on a daily basis. Always exactly fitting the application, these components free any machine of burrs, oil and dust – quickly and with little noise.

In industrial parts cleaning, wet media are used in 70 to 90 % of all cleaning processes. Wet media include aqueous solutions – similar to detergents we use to wash our dishes or laundry – as well as nonaqueous solvents. For each cleaning task, project engineers must choose the best wet medium, taking into account ecological and economic considerations. Workpieces and parts are produced in finetuned production processes that often require the use of special consumables and process chemicals. Parts are generally made from specific materials, and their contamination after machining is determined by the processes they have undergone. When assessing the environmental impact of cleaning media, one sometimes comes to surprising conclusions. First of all, the energy input and use of resources must be assessed.

Operating principle The AGGLOControl scrubber does an excellent job separating the smallest particles and aerosols. This dust collector is suitable for removing fine particles down to grain sizes of less than 3 μm. This makes the AGGLO scrubber from WesselUmwelttechnik predestined for use in various industrial contexts. Exhaust gases and exhaust air of various types are filtered efficiently and, above all, costeffectively, and raw gas is freed from dust. Clean gas is released into the atmosphere that has been purified of over 95 % of particles from 1 μm in size. With the AGGLOControl scrubber, the higher the dust density, the more efficient the separation of the contaminants. The AGGLOControl scrubber from WesselUmwelttechnik scores with its compact and spacesaving design, which can be accommodated on any industrial site.

International patent registered for the CLEAN ROOM SYSTEM line (DIN EN ISO 14644-1) The CLEAN ROOM SYSTEM units are linear actuators with belt driven transmission and are specifically designed for Clean Room applications They are supplied with a certificate issued by the IPA Fraunhofer Institute in Stuttgard, which certifies compliance with class ISO 3 (DIN EN ISO 14644-1), or with class Fed Std 0.01 (FED 209 E). The system prevents particles from being discharged in the environment where the linear unit is located. This has been achieved by using a special straight seal that closes the horizontal opening where the slider moves, as well as by the operation of a 0.8 vacuum pump connected to 2 vacuum pipes located inside the drive head and the idle head. The system allows vacuum to be generated inside the unit so that any particles released when the system is operating are sucked towards the air filtration areas. Clean Room System linear actuators components are all made of...

Other information E3.10 Inner height hi: 10 mm Inner widths Bi: 20 - 60 mm bending radii R: 15 - 48 mm Pitch: 16,7 mm E-Chain®. E3.15 Inner height hi: 15 mm Inner widths Bi: 20 - 60 mm bending radii R: 32 - 75 mm Pitch: 16,7 mm E-Chain®. E3.22 Inner height hi: 22 mm Inner widths Bi: 20 - 60 mm bending radii R: 44 - 75 mm Pitch: 16,7 mm E-Chain®. iF -Design Award 2005 IPA classification - Report IG0704-400:: ISO Class 1, according to DIN EN ISO 14644-1 for system E3, Series E3.15.040.075.0 at v = 0,5 m/s, 1 m/s, 2 m/s Other information E3.10 Inner height hi: 10 mm Inner widths Bi: 20 - 60 mm bending radii R: 15 - 48 mm Pitch: 16,7 mm E-Chain®. E3.15 Inner height hi: 15 mm Inner widths Bi: 20 - 60 mm bending radii R: 32 - 75 mm Pitch: 16,7 mm E-Chain®. E3.22 Inner height hi: 22 mm Inner widths Bi: 20 - 60 mm bending radii R: 44 - 75 mm Pitch: 16,7 mm E-Chain®. E-Chain® selection aids You can find the right E-Chain® quickly by entering concrete parameters and with the aid of a comparison table. Selection aids Installation instructions Opening and closing of the E-Chain®. Interior separation and strain reliefs. Assembly Instructions Application examples Applications in various industrial sectors and in the igus® test laboratory. E3 system E3: System for highly dynamic applications The cycle times are always shorter in the automation, whereas the requirements in noise reduction, service life, vibration dampening are always higher. For this wide area of small E-Chain®, igus® now introduces the E3 system product range that completely caters to these requirements: Extremely low noise operation (max. 38 dB(A)). The resilient element replaces pins and bores as fastener Modular chain made of three elements Cost-efficient crossbar and separator "on the band" Quicker and easier access to cables by the zipper system Good stability through stable, interlocked links Easy to shorten or lengthen Ideal for flat cables Accessories: Separators, integrated strain reliefs, mounting brackets Typical industrial sectors and applications Production and processing of semiconductors Optics Automatic insertion machines Materials handling technology Measuring technology Printer and plotter Clean room application General mechanical engineering iF -Design Award 2005 IPA classification - Report IG0704-400:: ISO Class 1, according to DIN EN ISO 14644-1 for system E3, Series E3.15.040.075.0 at v = 0,5 m/s, 1 m/s, 2 m/s

selfadherent blowout fitting through magnetic base amount of escaping air adjustable finely via a ball valve with position stable uniflextube for accurate positioning also suitable for cooling liquid

ideal for producing an air curtain or for drying extensive areas high blowing power at significantly reduced noise development flexible in user applications

high blowing power at significantly reduced consumption of compressed air and lower noise development for every case of use the right passage ideal for blowing out punch parts Heat Resistance 90° C

the good value for money choice for all standard applications high blowing power at significantly lower noise development flexible in user applications low air consumption Heat Resistance 90° C

With the MiJET part cleaning system it is possible to keep workplaces clean and workpieces hygienically cleaned with the simplest technology. An electrical connection is not necessary. Only a compressed air connection is required to use the device. Application The actual task of the MiJET is to filter oily air. Chips of the work pieces accumulate in the container. Operators often tend to blow off finished workpieces into the machine. This quickly results in dirty working environments and poor air in the production hall. However, we avoid this by exhausting these fumes. Oils are trapped from the exhaust air and chips and coolants accumulate in the container.

With the MiJET part cleaning system it is possible to keep workplaces clean and workpieces hygienically cleaned with the simplest technology. An electrical connection is not necessary. Only a compressed air connection is required to use the device. Application The actual task of the MiJET is to filter oily air. Chips of the work pieces accumulate in the container. Operators often tend to blow off finished workpieces into the machine. This quickly results in dirty working environments and poor air in the production hall. However, we avoid this by exhausting these fumes. Oils are trapped from the exhaust air and chips and coolants accumulate in the container.

2.0 ERGO 230 is a compact, touchless cleanroom cleaning trolley of the second generation with plastic buckets. The special design allows the discarding of used mops at the back and therefore ensures a higher safety against cross-contamination. The unique ERGO mop wetting unit guarantees reproducible, disinfectant-saving liquid dosing in just one step and can be adapted to different fluid requirements thanks to various mop plates. The new mop discarding mechanism ensures a touchless and safe discarding of used mops. The standard PurMop® accessories include a mop handle holder on the side and a rear waste bag holder for PurMop® waste bags. 2.0 ERGO 230 has two additional plastic buckets, which can be used to store cleaning utensils.

2.0 ERGO-S 230 is a compact, touchless cleanroom cleaning trolley of the second generation made of stainless steel. The special design allows the discarding of used mops on the back and therefore ensures a higher safety against cross-contamination. The unique ERGO mop wetting unit guarantees reproducible, disinfectant-saving liquid dosing in just one step and can be adapted to different fluid requirements thanks to various mop plates. The new mop discarding mechanism ensures a touchless and safe discarding of used mops. The standard PurMop® accessories include a mop handle holder on the side and a rear waste bag holder for PurMop® waste bags. 2.0 ERGO-S 230 has two additional stainless steel buckets, which can be used to store cleaning utensils.

INOX Common Rail Diesel System Cleaner & Protection is specially designed for all high pressure diesel systems and direct injection devices, such as common-rail, pump-nozzle, etc. It is developed and tailored to the specific requirements of the latest generation of high-tech products. It reliably and sustainably removes dirt from the entire system and ensures optimal atomization and the optimal efficiency of the diesel fuel.

This automatic washing & drying system provides high efficient cleaning of elastomers in through-feed method (on option washing with de-ionized, de-mineralized or ultra-pure water possible). Starting from the loading station, the washing drums are conveyed automatically to each washing station (→ station pre-washing → station rinsing → station high pressure cleaning → station high pressure drying) and are finally conveyed to the unloading station after treatment. The dimensions of this system depend on the drum dimensions desired (perforation from 3 - 15 mm possible by choice). Set as our default, the models WD3, WD5 and WD9 are available with different sizes. For industry 4.0 demands, this system is best prepared. Standardwise, a monitoring of the processing data via network is possible also from an external working place. On option, the control of the machine via OPC-UA server can be installed additionally. Siliconisation or other coating of elastomers is possible on option.

A convincing solution: The Sonopush rod transducer has two mounting points. This makes it especially suitable for a wide range of common cleaning systems and where long transducers are required.

CSN® Insulator Heaters are used in flue gas cleaning systems for preheating the insulators and as protection of the equipment against condensation and freezing during shutdown periods

Description: The double diaphragm pump is suitable for large scale industry and plant feeding as well as for large flow rates and higher viscosities. * typical applications: Filter press, tank cleaning system, pigment dyes and resins * integrated muffler up to model size AODD 1" * highly resistant TFM (PTFE) diaphragms (modified PTFE) Features & Benefits * high hydraulic performance * maintenance-optimised design and simple installation * self-priming (even when dry) * reinforced elastomers and thermoplastic diaphragms * absolutely oil-free * non-stalling operation

Description: The double diaphragm pump is suitable for large scale industry and plant feeding as well as for large flow rates and higher viscosities. * typical applications: Filter press, tank cleaning system, pigment dyes and resins * integrated muffler up to model size AODD 1" * highly resistant TFM (PTFE) diaphragms (modified PTFE) Features & Benefits * high hydraulic performance * maintenance-optimised design and simple installation * self-priming (even when dry) * reinforced elastomers and thermoplastic diaphragms * absolutely oil-free * non-stalling operation

Description: The double diaphragm pump is suitable for large scale industry and plant feeding as well as for large flow rates and higher viscosities. * typical applications: Filter press, tank cleaning system, pigment dyes and resins * integrated muffler up to model size AODD 1" * highly resistant TFM (PTFE) diaphragms (modified PTFE) Features & Benefits * high hydraulic performance * maintenance-optimised design and simple installation * self-priming (even when dry) * reinforced elastomers and thermoplastic diaphragms * absolutely oil-free * non-stalling operation

INOX® Diesel bactericide disinfects the entire diesel system of vehicles and heating oil systems. It effectively destroys bacteria, yeasts, fungi and algae and prevents their formation. This prevents the fuel filter from clogging. A clean fuel system is a prerequisite for the smooth functioning of all system components, a clean combustion and thus an efficient engine operation!

The industrial smokehouse Ti7000 delivers impressive quality in impressive time! The special air guidance flap of the system ensures that the same conditions prevail everywhere in the system at any time during the process, even with doublerow loading. Double row construction for highest capacities Use of trolleys up to a width of 116 cm (46") Special air guidance flap for highest product uniformity Automatic CIP cleaning system with particularly effective rotary nozzles FOOD.CON 2 control as standard for best process control

The double diaphragm pump 1 1/2" PVDF explosion-proof is suitable for large-scale industry and system feeding as well as for large flow rates and higher viscosities. * typical applications: Filter press, tank cleaning system, pigment dyes and resins * integrated silencer up to model size DMP 1" * highly resistant TFM (PTFE) diaphragms (modified PTFE) Features & benefits * high hydraulic performance * maintenance-optimized design and easy installation * self-priming (even when dry) * absolutely oil-free * blockage-free operation * Pumps explosion-proof in accordance with ATEX directive (explosion protection)

The double diaphragm pump 2" PVDF explosion-proof is suitable for large-scale industry and system feeding as well as for large flow rates and higher viscosities. * typical applications: Filter press, tank cleaning system, pigment dyes and resins * integrated silencer up to model size DMP 1" * highly resistant TFM (PTFE) diaphragms (modified PTFE) Features & benefits * high hydraulic performance * maintenance-optimized design and easy installation * self-priming (even when dry) * absolutely oil-free * blockage-free operation * Pumps explosion-proof in accordance with ATEX directive (explosion protection)

Advantages High flow rate Various endless-filter belts or non-woven fabric can be used Cleaning system for endless filter belts Highly economic Area of application Vacuum filters are used for the cleaning of coolants, e.g. for central filter systems with high flow rates and machining processes like turning, drilling and grinding. Flow rate Various filter sizes and the modular design enable any required flow rate. Classification number - Filter aid without Filtration degree 30-100 µm Medium oil and emulsion Filter material filter belt

Advantages High flow rate Various endless-filter belts or non-woven fabric can be used Cleaning system for endless filter belts Highly economic Area of application Vacuum filters are used for the cleaning of coolants, e.g. for central filter systems with high flow rates and machining processes like turning, drilling and grinding. Flow rate Various filter sizes and the modular design enable any required flow rate. Classification number - Filter aid with Filtration degree 30-40 µm Medium oil and emulsion Filter material non-woven fabric

The STAUFF Clean System comprises of a pneumatic launcher and a range of specially designed nozzles and projectiles. The launcher uses standard industrial compressed air pressure between 6 and 8 bar / 87 and 116 PSI to propel a foam projectile through the nozzle and into the pipe, tube or hose bore to have their inside surface cleanedfrom any unwanted contamination. This provides a safe and environmentally friendly tool that requires little formal expertise to operate and apply. The launcher is the part of the system that controls the air supply to propel the projectile from start to finish of the cleaning job. The nozzles are specially designed to affect an airtight seal on any pipe, tube or hose with or without end fittings. Its main purpose is to compress the foam projectile allowing it to enter the internal diameter of the pipe, tube or hose to be cleaned. The projectile is the part of the system that does the cleaning: The foam projectile is sized to be approximately 15 %...

THE EFFECT Coke deposits on the injection jets lead to an increase fuel consumption. Corrosion particles (either in the diesel fuel or formed within the fuel system itself) can put the entire fuel system out of action. ERC System Cleaner for diesel engines cleans contaminated injection jets and helps to prevent residues and corrosion within the fuel system. THE ADVANTAGES AT A GLANCE - Cleans the injection pump and injection jets - Protects against deposits and corrosion - Ensures reduced fuel consumption as well as Environmental-friendly combustion - Restores full engine performance

With this machine system KLN has created a reasonably priced solution for aqueous part cleaning. Application is possible in all ranges of industry and for all kinds of contamination. The components can be compiled for any process in a modular construction system. They can be supplemented by all systems for tank care as well by an automation of the cleaning processes. The complete PWA series is available also in special sizes. The PWA cleaning tanks are available for determination of residual contamination.