Cleaning systems - Import export

Cleanliness pays off over time. GSWNozzles prove this on a daily basis. Always exactly fitting the application, these components free any machine of burrs, oil and dust – quickly and with little noise.

In industrial parts cleaning, wet media are used in 70 to 90 % of all cleaning processes. Wet media include aqueous solutions – similar to detergents we use to wash our dishes or laundry – as well as nonaqueous solvents. For each cleaning task, project engineers must choose the best wet medium, taking into account ecological and economic considerations. Workpieces and parts are produced in finetuned production processes that often require the use of special consumables and process chemicals. Parts are generally made from specific materials, and their contamination after machining is determined by the processes they have undergone. When assessing the environmental impact of cleaning media, one sometimes comes to surprising conclusions. First of all, the energy input and use of resources must be assessed.

Operating principle The AGGLOControl scrubber does an excellent job separating the smallest particles and aerosols. This dust collector is suitable for removing fine particles down to grain sizes of less than 3 μm. This makes the AGGLO scrubber from WesselUmwelttechnik predestined for use in various industrial contexts. Exhaust gases and exhaust air of various types are filtered efficiently and, above all, costeffectively, and raw gas is freed from dust. Clean gas is released into the atmosphere that has been purified of over 95 % of particles from 1 μm in size. With the AGGLOControl scrubber, the higher the dust density, the more efficient the separation of the contaminants. The AGGLOControl scrubber from WesselUmwelttechnik scores with its compact and spacesaving design, which can be accommodated on any industrial site.

WIWOX® CORUS HD ultrasonic systems have been specially designed for cleaning high-quality moulds and precision tools. In maintenance these replace the labour-intensive and often ineffective manual cleaning. The ultrasonic cleaning process can be used for all metal moulds, in particular tools for injection moulding, extrusion, rubber processing as well as aluminium and gravity die casting. A typical structure consists of three stages: 1. cleaning, 2. rinsing and 3. passivating. The usable dimensions are matched to common mould sizes. The workpieces to be washed are placed in the tank either with the aid of a washing basket or with a lifting beam. Our ErgoStation is recommended for manual rinsing, drying and post-treatment. The working area is completely enclosed, brightly illuminated and ventilated. Operation is safe and simple, as the moulded parts are loaded laterally through a sliding door and held by a lifting device during treatment.

The WIWOX® VERSA GENIUS+ ultrasonic cleaning system enables individual, demand-oriented mould and parts cleaning. The modular design allows adaptation to almost all process requirements. Later expansion or automation is possible at any time. WIWOX® VERSA GENIUS+ ultrasonic cleaning systems consist of washing, jet, rinsing and drying modules as well as the corresponding accessories. The spectrum ranges from individually operated cleaning basins to fully automated, multi-stage cleaning lines. WIWOX® VERSA GENIUS+ sets new standards in modern plant design. Well thought-out details in the area of guiding the cleaning medium, agitation and process control ensure a flexible and energy-efficient process sequence that meets the requirements. You can convince yourself of the economic efficiency of the system by extensive cleaning tests in our test laboratory. The bath care accessories also play an important role in the cleaning result, the uniform process flow and the operating costs.

WIWOX® VIVERK are single and multi-stage spray chamber cleaning systems for aqueous cleaning, pretreatment and degreasing of tools and parts. Loading takes place via an extendable platform, which can be loaded at an ergonomic working height. The workpieces are mechanically cleaned by means of pump pressure in the spray chamber process. The temperature-controlled washing liquid is sprayed onto the workpiece via a spray frame.The washing plant is operated via a side switch box with electrical control. Before the washing process, the loading basket is loaded and driven into the rinsing chamber via a roller conveyor. The door is closed manually (optionally also automatically). The machine reaches an operating temperature of 40°C within just a few minutes. After a further 30 minutes, the maximum washing temperature of 70°C is reached. The motor-driven spraying gyro completely revolves around the parts to be washed.

International patent registered for the CLEAN ROOM SYSTEM line (DIN EN ISO 14644-1) The CLEAN ROOM SYSTEM units are linear actuators with belt driven transmission and are specifically designed for Clean Room applications They are supplied with a certificate issued by the IPA Fraunhofer Institute in Stuttgard, which certifies compliance with class ISO 3 (DIN EN ISO 14644-1), or with class Fed Std 0.01 (FED 209 E). The system prevents particles from being discharged in the environment where the linear unit is located. This has been achieved by using a special straight seal that closes the horizontal opening where the slider moves, as well as by the operation of a 0.8 vacuum pump connected to 2 vacuum pipes located inside the drive head and the idle head. The system allows vacuum to be generated inside the unit so that any particles released when the system is operating are sucked towards the air filtration areas. Clean Room System linear actuators components are all made of...

Other information E3.10 Inner height hi: 10 mm Inner widths Bi: 20 - 60 mm bending radii R: 15 - 48 mm Pitch: 16,7 mm E-Chain®. E3.15 Inner height hi: 15 mm Inner widths Bi: 20 - 60 mm bending radii R: 32 - 75 mm Pitch: 16,7 mm E-Chain®. E3.22 Inner height hi: 22 mm Inner widths Bi: 20 - 60 mm bending radii R: 44 - 75 mm Pitch: 16,7 mm E-Chain®. iF -Design Award 2005 IPA classification - Report IG0704-400:: ISO Class 1, according to DIN EN ISO 14644-1 for system E3, Series E3.15.040.075.0 at v = 0,5 m/s, 1 m/s, 2 m/s Other information E3.10 Inner height hi: 10 mm Inner widths Bi: 20 - 60 mm bending radii R: 15 - 48 mm Pitch: 16,7 mm E-Chain®. E3.15 Inner height hi: 15 mm Inner widths Bi: 20 - 60 mm bending radii R: 32 - 75 mm Pitch: 16,7 mm E-Chain®. E3.22 Inner height hi: 22 mm Inner widths Bi: 20 - 60 mm bending radii R: 44 - 75 mm Pitch: 16,7 mm E-Chain®. E-Chain® selection aids You can find the right E-Chain® quickly by entering concrete parameters and with the aid of a comparison table. Selection aids Installation instructions Opening and closing of the E-Chain®. Interior separation and strain reliefs. Assembly Instructions Application examples Applications in various industrial sectors and in the igus® test laboratory. E3 system E3: System for highly dynamic applications The cycle times are always shorter in the automation, whereas the requirements in noise reduction, service life, vibration dampening are always higher. For this wide area of small E-Chain®, igus® now introduces the E3 system product range that completely caters to these requirements: Extremely low noise operation (max. 38 dB(A)). The resilient element replaces pins and bores as fastener Modular chain made of three elements Cost-efficient crossbar and separator "on the band" Quicker and easier access to cables by the zipper system Good stability through stable, interlocked links Easy to shorten or lengthen Ideal for flat cables Accessories: Separators, integrated strain reliefs, mounting brackets Typical industrial sectors and applications Production and processing of semiconductors Optics Automatic insertion machines Materials handling technology Measuring technology Printer and plotter Clean room application General mechanical engineering iF -Design Award 2005 IPA classification - Report IG0704-400:: ISO Class 1, according to DIN EN ISO 14644-1 for system E3, Series E3.15.040.075.0 at v = 0,5 m/s, 1 m/s, 2 m/s

The WIWOX® USm Ultrasonic cleaning tanks enable individual, demand-oriented surface treatment in a single or multi-stage process. The modular design allows adaptation to almost all requirements and subsequent expansion or automation is possible at any time. Aqueous cleaning at temperatures between 60° and 80° C ensures absolute degreasing and particle removal. Organic or inorganic residues such as polishing paste, paint, plastic, release agents, oil carbon or lime can be easily removed by using the right cleaner. The workpieces are cleaned within a few minutes. The cleaning result is always perfect and reproducible. The subsequent rinsing process is followed by stain-free post-cleaning or preservation. The WIWOX® ultrasonic cleaning process can be used for all steel moulds as well as brass and copper parts. Especially tools for injection moulding, extrusion, rubber processing, aluminium die casting and gravity die casting.

WIWOX® PYRO paint stripping and decoating oven for particularly large and heavy batches. Particularly powerful furnace technology for the highest demands. With state-of-the-art IPC control and industrial burner technology. This furnace series enables clean, reproducible process parameters as well as state-of-the-art exhaust gas treatment.

Dry cleaning systems The dry alternative for cleaning Easy on the material & thorough Many years of experience with the working processes and requirements of our customers led us to develop an alternative cleaning system. The term alternative is appropriate, because in contrast to using conventional washing machines we have taken a completely different path. Whereas they work with wash emulsions everything remains dry on our cleaning system equipped with a linear brush unit – but it is just as thorough! Features & benefits • Clean coils/blanks economically without “washing agents” • Best cleaning performance • Rugged steel construction suitable for press shops • Low maintenance For all sheet metals and blanks Our dry cleaning system is suitable for material widths from 500-4500 mm. It cleans individual profiled sheets of metal, galvanised blanks, tailored blanks and much more. The system not only effectively removes interfering particles, but at the same time it also homogeniz

selfadherent blowout fitting through magnetic base amount of escaping air adjustable finely via a ball valve with position stable uniflextube for accurate positioning also suitable for cooling liquid

ideal for producing an air curtain or for drying extensive areas high blowing power at significantly reduced noise development flexible in user applications

high blowing power at significantly reduced consumption of compressed air and lower noise development for every case of use the right passage ideal for blowing out punch parts Heat Resistance 90° C

the good value for money choice for all standard applications high blowing power at significantly lower noise development flexible in user applications low air consumption Heat Resistance 90° C

Thermal cleaning in the WIWOX® IGS thermal system at up to 500° C removes all organic residues, even from fine bores. Depending on the melting and decomposition point of the residues, they are either melted or pyrolysed. The resulting exhaust air during the carbonization phase is burned in the afterburner chamber at over 850° C. Cleaning in the pyrolysis process requires subsequent post-cleaning. Inorganic components, oxidation residues, corrosion, etc. remain on the tool surface and must be removed. The ultrasonic process with acidic or alkaline cleaning media or the blasting process with organic and mineral abrasives are suitable for this purpose.

If the service is right, every production plant will work economically for many years. We offer you a qualified repair and maintenance service, even for older machines and third-party products. Our service technicians will look after you quickly and anywhere with fully equipped vehicles. We pay attention to the good training of our personnel. Experienced mechanics, locksmiths or electronics specialists offer you every support to ensure the perfect functioning of the delivered systems. Our plant service – also for older machines and other manufactures!

WIWOX® Spintec top loader spray chamber washing systems are the solution for fast parts cleaning in maintenance! The parts to be cleaned are placed in the washing basket of the system from above. During the washing process, cleaning fluid is sprayed onto the parts from below, above and from the sides. The basket rotates inside the machine, resulting in an even washing result. The detergent reservoir is located in the bottom of the machine and is also equipped with a heater.

Single and multi-stage spray chamber washing systems for industrial cleaning and degreasing of tools and parts. Loading takes place via an extendable loading platform at ergonomic working height. Before cleaning, the loading basket is loaded and moved into the rinsing chamber. The individual stainless steel washing nozzles can be easily maintained and adjusted according to the application. The motor-driven spraying rotor completely revolves around the loaded parts. The washing system is operated via a side switch box with electrical control. Before the washing process, the loading basket is loaded and driven into the rinsing chamber via a roller conveyor. The door is closed manually (optionally also automatically). The machine reaches an operating temperature of 40°C within just a few minutes. After a further 30 minutes, the maximum washing temperature of 70°C is reached. The motor-driven spraying gyro completely revolves around the parts to be washed.

Our production is done in specifically equipped rooms, to rule out the possibility of product contamination from the outside. This includes, for example: special access authorisation, airtight walls and ceilings, windows that cannot be opened, air supply to the rooms being filtered, higher inside air pressure in relation to the outside air, insect lamps to prevent contamination with insects, mandatory protective clothing, shoe covers, gloves and hair covers, written authorisation with documentation for all work or events taking place in the rooms, such as cleaning, conversions, malfunctions. We have specialised in the particular needs of the pharmaceutical, food and health industries. All production takes place under clean room conditions and in compliance with the highest hygiene standards. Some sections are FDA-approved. Food additives are processed in accordance with the HACCP principles and in compliance with the European food hygiene directives and are prepared for dispatch.

With the MiJET part cleaning system it is possible to keep workplaces clean and workpieces hygienically cleaned with the simplest technology. An electrical connection is not necessary. Only a compressed air connection is required to use the device. Application The actual task of the MiJET is to filter oily air. Chips of the work pieces accumulate in the container. Operators often tend to blow off finished workpieces into the machine. This quickly results in dirty working environments and poor air in the production hall. However, we avoid this by exhausting these fumes. Oils are trapped from the exhaust air and chips and coolants accumulate in the container.

With the MiJET part cleaning system it is possible to keep workplaces clean and workpieces hygienically cleaned with the simplest technology. An electrical connection is not necessary. Only a compressed air connection is required to use the device. Application The actual task of the MiJET is to filter oily air. Chips of the work pieces accumulate in the container. Operators often tend to blow off finished workpieces into the machine. This quickly results in dirty working environments and poor air in the production hall. However, we avoid this by exhausting these fumes. Oils are trapped from the exhaust air and chips and coolants accumulate in the container.

These 60 x 90 cm permanent dust control sticky mats are an essential accessory for environments (e.g. cleanrooms) that require maximum cleanliness with foot traffic. Not only do they offer excellent particle binding, they are also easy to maintain and have a long service life of approx. 3 years. Permanently highly adhesive and easy-to-clean dust control mats made of high-quality silicone are the ideal solution for effective particle control on many types of flooring.

2.0 ERGO 230 is a compact, touchless cleanroom cleaning trolley of the second generation with plastic buckets. The special design allows the discarding of used mops at the back and therefore ensures a higher safety against cross-contamination. The unique ERGO mop wetting unit guarantees reproducible, disinfectant-saving liquid dosing in just one step and can be adapted to different fluid requirements thanks to various mop plates. The new mop discarding mechanism ensures a touchless and safe discarding of used mops. The standard PurMop® accessories include a mop handle holder on the side and a rear waste bag holder for PurMop® waste bags. 2.0 ERGO 230 has two additional plastic buckets, which can be used to store cleaning utensils.

2.0 ERGO-S 230 is a compact, touchless cleanroom cleaning trolley of the second generation made of stainless steel. The special design allows the discarding of used mops on the back and therefore ensures a higher safety against cross-contamination. The unique ERGO mop wetting unit guarantees reproducible, disinfectant-saving liquid dosing in just one step and can be adapted to different fluid requirements thanks to various mop plates. The new mop discarding mechanism ensures a touchless and safe discarding of used mops. The standard PurMop® accessories include a mop handle holder on the side and a rear waste bag holder for PurMop® waste bags. 2.0 ERGO-S 230 has two additional stainless steel buckets, which can be used to store cleaning utensils.

INOX Common Rail Diesel System Cleaner & Protection is specially designed for all high pressure diesel systems and direct injection devices, such as common-rail, pump-nozzle, etc. It is developed and tailored to the specific requirements of the latest generation of high-tech products. It reliably and sustainably removes dirt from the entire system and ensures optimal atomization and the optimal efficiency of the diesel fuel.

This automatic washing & drying system provides high efficient cleaning of elastomers in through-feed method (on option washing with de-ionized, de-mineralized or ultra-pure water possible). Starting from the loading station, the washing drums are conveyed automatically to each washing station (→ station pre-washing → station rinsing → station high pressure cleaning → station high pressure drying) and are finally conveyed to the unloading station after treatment. The dimensions of this system depend on the drum dimensions desired (perforation from 3 - 15 mm possible by choice). Set as our default, the models WD3, WD5 and WD9 are available with different sizes. For industry 4.0 demands, this system is best prepared. Standardwise, a monitoring of the processing data via network is possible also from an external working place. On option, the control of the machine via OPC-UA server can be installed additionally. Siliconisation or other coating of elastomers is possible on option.

A convincing solution: The Sonopush rod transducer has two mounting points. This makes it especially suitable for a wide range of common cleaning systems and where long transducers are required.

CSN® Insulator Heaters are used in flue gas cleaning systems for preheating the insulators and as protection of the equipment against condensation and freezing during shutdown periods