Dry system - Import export

After cleaning we use drying systems in order to achieve spotless drying, to protect corrosion-sensitive parts or to avoid water intake into production. The drying systems can be integrated in manual or fully-automatic cleaning processes. KLN manufactures various drying systems in several versions.

The COMPACT swift dryers are designed with flexibility in mind. They offer an integrated solution, combining the drying and conveying of the raw material in one unit. The dryers are available in two versions and are each equipped with one drying bin of the size 80 or 150 litres and up to 2 hopper loaders with a capacity of 4 litres each. The COMPACT swift A dryer is provided with advanced functions such as dew point control and dry air conveying function with line purging. Thanks to a modern 7-inch colour display with touch screen, all conveying and drying functions can be shown and monitored in a user-friendly way. 16 user languages can easily be selected.

The new LUXOR swift 250 dry air generator offers the ideal price-performance ratio for standard applications in the drying of granulate. The LUXOR swift 250 has a dry air capacity of 250 m³/h. The dry air generator can either be operated with a single drying bin or combined with multiple preconfigured drying bins in your plant. The drying bins are available from 100l to 900l sizes. This gives you the maximum possible flexibility and an uninterrupted production flow. For more energy efficient drying, additional functions such as dew point control or return air cooling can be added. Versatile use Different drying bin sizes for different applications Thanks to motan’s automatic air regulation the drying process can be optimized. Different sizes of drying bins with integrated heating allow a wide range of applications with proven motan drying technology.

LUXOR A series dryers with ETA-process® and ETA plus® energy saving technology are specifically designed for supplying dried plastic granulate for many different plastics processing applications. They have either two or three fully insulated stationary desiccant beds with separate process and regeneration blowers which provide consistently low dew-point air to the process, while reducing energy consumption. The advanced LUXOR A series consists of ten models with drying capacities from 80 to 2400 m3/h. Each advanced system dryer can be flexibly combined with all LUXORBIN A drying bins from 15 to 2400 litres. In addition, motan offers a range of extra-large drying bins with volumes from 3,000 to 13,000 litres. These are also available with gas heating. All motan system drying bins are made of stainless steel, are completely insulated, and have individual heating as well as temperature control.

LUXOR S dryers operate at maximum efficiency and with minimum operating maintenance. The opportunity to have multiple material bins connected to one dry air generator provides our customers with maximum flexibility and no interruption to production. Drying can continue while material is changed in any one bin, minimising loss of valuable production time during material changes. The compact LUXOR S series consists of five models with drying capacities from 40 to 160 m3/h. Each dry air generator can be flexibly combined with a combination of drying bins ranging in size from 15 to 600 litres.

LUXOR HD hot air dryers offer the most effective way of conditioning moderately hygroscopic plastic granules for processing and removal of surface moisture. Pre-heating of raw materials stabilises the production parameters and reduces processing energy costs. motan‘s fully insulated LUXOR HD hot air dryers cover a performance range from 7 to 1100 kg per hour. The dryers can either be mounted directly on the throat of the processing machine (up to 150l) or on a support frame beside the machine.

Both the LUXOR E A and LUXOR EM A dryers with optional ETA plus® energy saving technology are specifically designed to supply consistently low dew-point air to one drying bin, while reducing energy consumption. The LUXOR E A dryer is designed for use with existing conveying systems or hopper loaders. Whereas the LUXOR EM A offers a machine dedicated solution with integrated dry air conveying for up to two processing machines and the drying bin. There are three sizes with drying bin capacities of 60, 100 and 150 litres. The LUXORnet controls utilise modern, flexible BUS-technology. As standard, the colour touch control manages the dry air generator, one drying bin and with the EM version, material conveying to one drying bin and two processing machines. The integration of dry-air conveying and material proportioning provides maximum flexibility and productivity.

Dry cleaning systems The dry alternative for cleaning Easy on the material & thorough Many years of experience with the working processes and requirements of our customers led us to develop an alternative cleaning system. The term alternative is appropriate, because in contrast to using conventional washing machines we have taken a completely different path. Whereas they work with wash emulsions everything remains dry on our cleaning system equipped with a linear brush unit – but it is just as thorough! Features & benefits • Clean coils/blanks economically without “washing agents” • Best cleaning performance • Rugged steel construction suitable for press shops • Low maintenance For all sheet metals and blanks Our dry cleaning system is suitable for material widths from 500-4500 mm. It cleans individual profiled sheets of metal, galvanised blanks, tailored blanks and much more. The system not only effectively removes interfering particles, but at the same time it also homogeniz

• Small required space • Integration in injection molding machines, especially for in-mold-decoration • Easy installation on robots, linear axle and brackets • Separate 24V control of compressed air and CO2 • Liquid CO2 supply with CO2 cylinder bundles including dip tube or CO2 tanks • Short response time due to additional CO2 valve on the nozzle • Automated cleaning of injection molds, metal and plastic parts

This automatic washing & drying system provides high efficient cleaning of elastomers in through-feed method (on option washing with de-ionized, de-mineralized or ultra-pure water possible). Starting from the loading station, the washing drums are conveyed automatically to each washing station (→ station pre-washing → station rinsing → station high pressure cleaning → station high pressure drying) and are finally conveyed to the unloading station after treatment. The dimensions of this system depend on the drum dimensions desired (perforation from 3 - 15 mm possible by choice). Set as our default, the models WD3, WD5 and WD9 are available with different sizes. For industry 4.0 demands, this system is best prepared. Standardwise, a monitoring of the processing data via network is possible also from an external working place. On option, the control of the machine via OPC-UA server can be installed additionally. Siliconisation or other coating of elastomers is possible on option.

• Control cabinet with process control, inspection and monitoring for automated applications • Integrated control and safety components • Simple, ergonomic operation • For use with stationary CO2 tank (or bundles) • Modular construction, design according to customer requirements

• Heats up the compressed air up to 100 °C (212 °F) • Total avoidance of condensation • Simple and accurate temperature control • Easy to fix on control unit • Also suitable for dry ice blasting machines with CO2 pellets • For the cleaning of switch cabinets, thin metal sheets, electronic components

• For automized applications • CO2 consumption is controlled by pressure and temperature • Compact design, overall length 134 mm (5.3") • Customer-specific robot adapter • Weight without robot adapter 3.9 kg (8.7 lb) • No water condensation due to high efficient thermal insulation • Process reliable and maintenance-free in permanent operation • Cleaning width 200 mm (7.8")

• Especially for automized applications • Very short, compact design, overall length including short flat nozzle 361 mm (14.2") • Installable as extension of the last axis of the robot • Overall weight including short flat nozzle 2.7 kg (6.0 lb) • No water condensation due to thermal insulation • Process reliable and wearless in permanent operation • Jetting width up to 125 mm (4.9") • For the cleaning of big surfaces in pretreatment before painting • For use with different nozzles

• Especially for automized applications • Very short, compact design, overall length including short flat nozzle 330 mm (13") • Installable as extension of the last axis of the robot • Overall weight including short flat nozzle 2 kg (4.4 lb) • No water condensation due to thermal insulation • Process reliable and wearless in permanent operation • Jetting width up to 125 mm (4.9") • For the cleaning of big surfaces in pretreatment before painting • For use with different nozzles

• Extreme low consumption • For difficult to access and delicate parts • For automated blasting operations • Adaptable for use with every type of robot • No build up of ice, as thermally insulated • With CO2 quantity controller

Optimizes drying The Ecopac EMC uses the state of the art microprocessor technology to ensure product quality and optimise the energy balance for drying processes. The modular system for monitoring and controlling residual moisture, product temperature, dwell time and exhaust air humidity can be flexibly adapted to current production. Up to three of the same or different modules may be used as needed. This increases quality while saving resources and energy. The modular design of the system allows its flexible adaptation to all applications. Both, standard requirements and highly customized demands are thus met.

Lubrication of chains, joints and slideways at high temperatures Conveying systems in painting, stoving and drying systems Food-processing machines Advantages and benefits Can be used up to 250°C NSF H1 registered, conforms to the requirements of the Hazard Analysis Critical Control Points (HACCP) method in the food processing industry Good adhesion on metal surfaces Excellent water resistance Excellent oxidation properties Excellent wear protection Also available as spray version OKS 3571 MOSH/MOAH-free

The AWALIFT 6/2 is designed for up to 9,300 residents, and is able to provide drainage for small towns. The proven separator system is also used in this size, and the systems are installed dry. System operation and maintenance are very user-friendly. The pump controls are designed according to the user's needs and mounted in an external cabinet. Additional accessories are available for this system, please submit your inquiry. Draining towns with up to about 9300 residents which cannot be drained using natural gradient or as an intermediate pumping station within the context of a pressure drainage system Residential and industrial areas Towns Communities Infrastructure facilities such as airports, industrial parks, subway systems etc. Product features One holding tank with two separator systems Two centrifugal pumps and motors according to type and operating location required Four pump gate valves Two STRATE non-return valves One Y-pipe DN 200

Gearbox lubrication of heavily loaded, relatively slow-running toothed gearing when grease is used instead of oil due to leaks For heavily loaded and impact-loaded drives Chain lubrication, e.g. of hollow-pin chains in the conveyance and transport sector, for exposure to water and steam and at higher operating temperatures Bearing lubrication of friction and rolling bearings in annealing yards and drying systems, manipulators and robots, cooling-bed and conveyor systems, machines in food packing industry, steam sterilisers etc. Advantages and benefits Excellently suited for corrosive operating conditions with high operating temperatures and high pressure and impact loads Economical due to optimised formula Enables wear reduction, decreasing failure times and enabling long-term lubrication Long-acting, highly adhesive, temperature-stable and waterproof, noise-damping, impact and pressure resistant

Lubrication of chains, fringe bearings, hinges, joints, clamping and drying frames or slideways at higher temperatures and loads For conveying systems under radiation heat in painting, stoving and drying systems Advantages and benefits Highly effective due to finest, homogeneous MoS₂ distribution in the oil Emergency running properties through MoS₂ at dry running Outstanding adhesion and lubrication effect with no tendency to drip or dry out Silicone-free For best adhesion, clean the surfaces. Best way is to clean mechanically first and then with OKS 2610 or OKS 2611 universal cleaner. With a brush, drip oiler or by immersion or using a suitable automatic lubrication system, apply a sufficient quantity to the locations to be lubricated. Allow excess to drip off. Allow OKS 350 to soak in before operating. Observe the machine manufacturer's instructions. Assess the lubrication frequency and quantity on basis of service conditions

Lubrication of friction and rolling bearings, chains, joints or slideways at higher temperatures For conveying systems under radiation heat in painting, stoving and drying systems, travelling grates in firing systems Dry lubrication at temperatures above 200°C Lubrication of elastomers and plastics not resistant to mineral oil Advantages and benefits Highly suitable as a high-temperature lubricant Very effective due to finest, homogeneous MoS₂ distribution in the oil Resistant to water and many chemicals, fuels, lubricants and hydraulic oils For best adhesion, clean the surfaces. Best way is to clean mechanically first and then with OKS 2610/OKS 2611 universal cleaner. With a brush, drip oiler or by immersion or using a suitable automatic lubrication system, apply a sufficient quantity to the locations to be lubricated. If at all possible, avoid excess. Observe the machine manufacturer's instructions. Assess the lubrication frequency

In the cryogenic blasting process, an enrichment of rubber and plastic waste powder takes place due to fine abrasion during the treatment procedure. Thus the performance and processing time of the blasting-media will deteriorate and decrease its jet-energy. In our cryognic deflashing machines, the blasting-media is primary screened by the treatment drum perforation, however, after a long operating time the amount of rubber and plastic waste powder increases. In order to guarantee a constant, statistically secure and economic processing, this powder has to be removed periodically from the blasting-media. Our automatically working blasting-media recovery machine consists of a suction & drying system and a vibrating-screen unit. The used blasting-media has to be aspirated manually from the deflashing machine. The drying of the polluted wet and cold media takes place in the suction tank and the cleaning by screening with final separation into waste powder, waste media & re-usable media,

The AWALIFT 2/2 penta is available in two power levels. The first option offers system power of - up to 25 m3/h for up to 1200 residents and - up to 36 m3/h for up to 1700 residents Despite their small size, the wastewater pump stations offer all the advantages of the AWALIFT series: - our trusted bulk materials collecting chamber system, dry set-up, and thanks to their good power levels, they can move wastewater across long distances. Different motor variants allow the system to be precisely adjusted to your needs. Area of use Draining small towns with up to about 1200 residents which cannot be drained using natural gradient or as an intermediate pumping station within the context of a pressure drainage system Residential and industrial areas Towns Communities Infrastructure facilities such as airports, industrial parks, underground stations etc. Product features One holding tank with two separator systems Two centrifugal pumps and motors according to type

Anywhere small quantities of wastewater need to overcome a high discharge head is the perfect application for the flattened version of the AWALIFT 2/2, with a shape that makes it a good space-saving option. It also offers our proven bulk materials collection system and is installed dry. The system controls are individually adjusted and installed in a switch cabinet outside of the shaft. Draining small towns with up to about 1700 residents which cannot be drained using natural gradient or as an intermediate pumping station within the context of a pressure drainage system Residential and industrial areas Towns Communities Infrastructure facilities such as airports, industrial parks, underground stations etc. Product features One holding tank with two separator systems Two centrifugal pumps and motors according to type and operating location required Four pump gate valves Two STRATE non-return valves Two pressure pipe gate valves DN 100 One Y-pipe DN 100

Description: The double diaphragm pump is suitable for the food and pharmaceutical industry as well as for emptying drums, IBCs and tanks. * typical applications: liquid foodstuffs and semi-luxury food, pharmaceutical substances and cosmetic products * integrated muffler up to model size AODD 1" * FDA-compliant Features & Benefits * high hydraulic performance * maintenance-optimised design and simple installation * self-priming (even when dry) * ice-free air system * non-stalling operation * food-safe connections

Grease lubrication of plain and rolling bearings in high-temperature range, where a mineral oil based grease cannot be used, e.g. on hot-air blowers and fans, autoclaves, drying ovens or systems in steelworks and foundries Advantages and benefits Drip-free hot bearing grease for a broad temperature range with high oxidations stability and moisture resistance Excellently suited for long-term lubrication of grease lubricating points subject to high-temperature loading Highly effective due to optimum high-performance formula Broad range of uses outside normal grease performance areas

The double diaphragm pump is suitable for the food and pharmaceutical industry as well as for large flow rates and higher viscosities. * typical applications: liquid foodstuffs and semi-luxury food, pharmaceutical substances and cosmetic products * integrated muffler up to model size AODD 1" * FDA-compliant Features & Benefits * high hydraulic performance * maintenance-optimised design and simple installation * self-priming (even when dry) * ice-free air system * non-stalling operation * food-safe connections

In 2015 the product name was changed. The old product name was Castrol Viscotemp 2. Fully synthetic high-temperature lubricating grease Description Castrol Molub-Alloy 100-2 HT (previous product name Castrol Viscotemp 2) is a fully synthetic high-temperature lubricating grease for use at high continuous temperatures. It enables long-term lubrication of plain and rolling bearings and other grease lubrication points at high operating temperatures, high bearing pressures and aggressive environmental conditions. Application Castrol Molub-Alloy 100-2 HT is a high-temperature grease for the lubrication of rolling and plain bearings and is used in fan bearings in hot air flow, calender bearings, baking systems and continuous drying chambers as well as for overhead conveyors of painting lines that are exposed to chemical influences, as well as in cold or influence of hot water and steam. Instructions for use Temperature range: -20 °C to +220 °C