Component seals - Import export

We seal your housings, control cabinets or lighting units, apply adhesives or cast electronic components. In addition to the proven, high-performance 2-component PUR seals (FIPFG), we cover other important areas of application for our customers by applying homogeneous 1-component seals. For example, if your application requires higher temperature and/or chemical resistance or may be less compressible than a foamed seal. Our one-component, elastic solutions are also used for electrically conductive seals. We dose silicones, polyurethanes or MS polymers in liquid, unreacted form directly onto your component. True to contour on the smallest geometries, extremely adhesive and durable. Perfect sealing – sealing, gluing, casting directly on the component. Absolutely true to the contour and directly onto your component. We enable our customers to do this in series thanks to state-of-the-art dosing systems.

Compact Rail is a linear system consisting of steel linear rails with induction hardened raceways and high precision radial ball bearing sliders, also made of hardened steel. Thanks to their self-aligning capabilities, Compact Rail linear guides simplify the project, improve the performance and reduce the overall cost of application. Compact Rail linear guides are easy to install on all types of surfaces, including non-machined ones. Compact Rail linear guides feature a robust steel slider with ball bearings, self-centering heads with wipers, longitudinal seals to protect the internal components and a top sealing strip. The slider body is accurately finished with matte longitudinal edge chamfer and a shining ground flat surface. The slider heads are equipped with special slow release felt pads and are free to rotate with respect to the slider body, so that the felts are always in contact with the raceways to ensure optimal lubrication.

For companies from the construction supply industry, we manufacture among others insulating mat holders and plastic dowels in a variety of lenghts. In the sanitary sector, our portfolio/range varies from drainage components through radiator holders in individual parts as well as complete modules to plastic parts for shower cubicles. We also produce components for sealing systems for windows and doors.

We seal your housings, control cabinets or lighting units, apply adhesives or cast electronic components. In addition to the proven, high-performance 2-component PUR seals (FIPFG), we cover other important areas of application for our customers by applying homogeneous 1-component seals. For example, if your application requires higher temperature and/or chemical resistance or may be less compressible than a foamed seal. Our one-component, elastic solutions are also used for electrically conductive seals. We dose silicones, polyurethanes or MS polymers in liquid, unreacted form directly onto your component. True to contour on the smallest geometries, extremely adhesive and durable. Perfect sealing – sealing, gluing, casting directly on the component. Absolutely true to the contour and directly onto your component. We enable our customers to do this in series thanks to state-of-the-art dosing systems.

In the FIPFG process, a 2-component sealing system in a still liquid, non-reacted form is applied “in-situ” directly and true to the contour to the component using a robot. Highly elastic, dimensionally accurate and cost-effective seals that are perfectly connected to the workpiece: KOPP has been offering this to you for more than 15 years in the form of FIPFG sealing systems. In the FIPFG process (formed-in-place-foam-gasket), a 2-component sealing system in a still liquid, non-reacted form is applied “in-situ” directly and true to the contour to the component using a robot. The possibilities of the technology are as diverse as our customers' requirements for the seals themselves. This makes on-site technical advice essential. Thanks to our experience and technical expertise, we always find the perfect solution with our customers. Through our own toolmaking and construction and application consulting, we can produce quickly, flexibly and cost-effectively.

We are experienced in test system development for leakage testing, life time testing and end-of-line test stands in the field of gas & hydrogen technology. We also have a network of suppliers and partners who provide key components for leakage measurement, piping, sealing and instrumentation. As a general contractor and integrator, Merecs Engineering can individually design, assemble and commission the test system at our customers' sites.

Until now, the perfume and flavouring industry had hardly any satisfactory solutions for the exact mixing of powdery substances, which often led to weighing errors, blocked valves and production downtimes. The FRICKE PD1 powder dosing system was specially developed to meet these challenges. With a 6 kg scale (1 mg resolution), it automates the dosing of 20 powder components, which are stored in sealed stainless steel containers (10 litres). Various dosing elements and stirrers enable lump-free and dust-free processing. The advantages include high accuracy, reproducibility and simple software integration into the batch management system.

Traditionally, our rubber-to-metal seals are used in the engine and transmission sectors, often with the elastomer FKM / FPM.

The piping system consists of high-quality NiroSan® SF press fittings with red moulded sealing rings made of FKM and NiroSan® stainless steel system pipes according to EN 10312. Specially made for all applications that require silicone free components. Silicone-free moulded sealing rings are ideally suited to applications such as varnishing and painting industries. All NiroSan® SF press fittings are made of the material 1.4404 / AISI 316L (for moulded fittings) and 1.4408 (for threaded fittings and stainless steel precision castings). The material contains a minimum of 2.3 % molybdenum and a lower carbon content than the conventional steel quality 316. Thereby these materials are not only of equal value but in addition, material 1.4404 / 316L stands out on account of its considerably higher corrosion resistance.  Certified in accordance with all relevant national and European certification bodies.

Exceptional working characteristics Suitable for the repair of conveyor belts, rubber coatings and linings, as well as for joint seals Two component polyurethane cartridge system Short working and application times Fast, clean and flexible Dry to the touch after 2 minutes Can be ground back and finished after 30 minutes No volatile components Break , impact and abrasion resistant Max. hardness of 60 Shore A Manual application or using a spray system

Pressure ranges: -1 bar, +/- 5 mbar, +/- 50 mbar, 200 mbar, 1 bar, 6 bar, 10 bar, 20 bar, 30 bar, 400 bar (high pressure version), negative and positive gauge pressure ranges can be combined. Measuring ranges: ± 500 Pa / ± 5,000 Pa (display resolution: 1 Pa, internal resolution: effectively 0.01 Pa) Result units: Pa, hPa, PSI, Pa/s, hPa/s, mbar • l/s, ml/min, ml/h, l/min, l/h, mmHg, mmWs, Torr Types of test: Standard: Pressure decay Optional: sealed component, dynamic pressure measurement, pressure steps, pressure rise (with double leak connector) Parameters can be exported to a USB stick or imported again. The storage of measurement series and waveforms is possible. Interfaces: Standard: Digital I / O, RS-232 Optional: Profibus DP, Profinet, Ethernet, EtherCAT, Bluetooth, USB Dimensions: 345 mm x 145 mm x 435 mm (W x H x D) In the high-pressure version, leak tests up to a test pressure of 400 bar can be carried out according to the pressure rise method.

The CETATEST 715 series includes fully automatic working leak tester for the detection of untight parts within the cycle time of the production process. The leak tester uses a gauge pressure sensor and has a large measurement range. Therefore the CETATEST 715 is especially qualified for the simple testing of parts with large leakages, as they occur in the testing of valves. The test types "sealed component" and "dynamic pressure" can also be integrated. Typical applications: Testing of sanitary fittings, plastic welds, check valves Operating methods: Single-channel operation, two-channel operation The measurements in two-channel operation are synchronous. Measurement ranges: Max. +/-10,000 Pa Result units: Pa, hPa, PSI, Pa/s, hPa/s, mbar*l/s, ml/min, ml/h, l/min, l/h, mmHg, mmWs, Torr Pressure ranges: -1 bar, 200 mbar, 1 bar, 6 bar, 10 bar, 16 bar, 20 bar, negative gauge pressure and positive gauge pressure ranges can be combined.

PTFE thread sealing rings from HEUTE + COMP. and SIEPMANN + NEUFELD are made of a special, brown compound capable of secure sealing without the need for hemp or PTFE tape. Components furnished with sealing rings are simply joined and allow repeated mounting as well as corrective rotation. Having proven itself millions of times in the past, this system’s reliability makes it suitable for large production quantities as well as special constructions. KTW and WRC approval have been issued.