Assembly systems - Import export

Smooth final assembly The many different processes included in final assembly require precisely timed provision of parts and ergonomic support for manual work. Your advantages using Lödige solutions during final assembly Ergonomic work platforms Connection to high-bay warehousing Efficient preparation of different assemblies Linked materials handling systems Quick access to assemblies in intermediate storage Automation

1, 2 and 3 Cartesian axis linear modules with rack and pinion drive guarantee precise manipulation of loads from 10 up to 2000 kg with fast and silent functioning. Our main application fields are: robotics, palletization, production line, logistics and manufacturing machines with Cartesian axis movements. Our products stand out for their: easy and quick assembly; high quality and competitive performances; reduced and simplified maintenance; wide range of integrated solutions; possibility of customised solutions; constant technical support and CAD drawings available. Strong points include: hardened sloping tooth racks (ground on request); payloads from 10 to 2000 Kg; up to 12-m beams (longer lengths can be obtained with jointed versions), high level torsional rigidity, precise shape; precise machining of all profiles (on request: repeatability up to +/-0.05mm); hardened and ground steel guide rails, for rollers and ball slides with cage; easy installation of pre-assembled systems...

The O-Rail linear system with rollers ensures the highest flexibility of configuration thanks to the original shape of the FXRG guide, the system basic component, featuring 3 raceways arranged at 90°, over which the R series rollers can run on any one of the 3 raceways. Using a single or multiple parallel guides allows users to achieve several combinations, able to meet all linear motion requirements. O-Rail has been designed as a versatile linear system, ideal for automated applications. It is an easy to assemble system, able to offer a smooth motion even on uneven surfaces.

Safe energy and data transmission The igus® Chainflex® cable range offers a choice of over 850 different cables, available from stock. A main focus of the range are the data and bus cables. Solutions based on copper, glass or plastic fiber optic cables are provided for almost all bus systems in industrial use. We continue to provide you with all supply cables for your drive systems such as motor cables with and without brake/tacho cables and the matching feed cables. Ready assembled with plugs and sockets on request. Cost-reducing assembly The use of pre-assembled E-ChainSystems® enables expensive assembly hours at the place of installation to be considerably reduced. Functionally tested systems guarantee that plant components are soon put into operation. Assembly service We would be pleased to send you an offer for complete solutions, including all assembly services. You do not tie up your own resources and you have a trouble-free energy supply system for the future at a fixed price. LBT FLIZZ® - High speeds and accelerations Travel distances up to 120m, travel speed up to 8 m/s Suitable for moving or stationary controls, ideal for all bus systems When light weight is required When quiet, maintenance-free operation is required When rust-proof property is required At -10°C to +60°C constant temperature At accelerations over 10 m/s² Energy supply system for all media, not only electrical Also suitable for outdoor use (with reduced load data) Your benefit from LBT FLIZZ® Guaranteed service life Cost-effective compared with conventional energy supply systems Cable protected against dirt, rain, sun, ice, snow and leaves Insensitive to wind and motion Good resistance to chemicals, solvents, etc. Use of special cables possible, e.g. servo drive cables, fiber optic cables, bus systems etc. almost maintenance free Quick and easy installation due to delivery as a ready-assembled system Easy integration with existing plants Cable length 50% of the travel distance No central cable junction No effort required to maintain carriages Sewage treatment plant Longitudinal scrapers Sand traps Rain water overflow reservoir Galvanizing equipment Cranes Plant construction Space-saving and compact energy supply with LBT FLIZZ® - low maintenance system, delivered pre-fitted with ready-assembled igus® E-Chain Energy supply system protected from wind and weathering. The used materials are weather-resistant, as well as resistant against most chemicals, oils, fats, coolants and solvents Solid plastic with powder-coated support tubes Modular assembly: the system can be enclosed with intermediate panels! Can be delivered pre-fitted Variable fields, which are simply screwed on top of each other Glide rail integrated in the profile

X2000NC for producing door strikers Modular tool set on an X2000NC line for the production of door strikers from 8 mm wire. Striker sprinter tool, 3 stations, 2 m back wall, feeding of coil material via NC roller infeed, cycle output: approx. 60 pcs/min, ready-to-use, weight approx. 10 t Door striker production With these specifications, our X2000NC is the world’s fastest system for the production of door strikers for the automotive industry. With tool changes, different striker shapes can be achieved, as well as processing details such as upsetting or tapering at wire ends. Our one-of-a-kind production model enables cycle times of more than 60 pcs/minute. For this reason, we’d prefer not to share the technical details of our strategy online. If you’re interested, please arrange a meeting with a member of our field sales team. Incidentally, we also build assembly systems for coupling door strikers to striker plates.

We are experienced in test system development for leakage testing, life time testing and end-of-line test stands in the field of gas & hydrogen technology. We also have a network of suppliers and partners who provide key components for leakage measurement, piping, sealing and instrumentation. As a general contractor and integrator, Merecs Engineering can individually design, assemble and commission the test system at our customers' sites.

To sustain the high degree of camera performance, we expanded our portfolio by adding components and devices that facilitate a more holistic system assembly. All of our standard accessories are tested and verified for quality, fit, and performance. These are comple mented by task orientated, specialized components for multi-camera aggregation, signal multiplexing, synchronization, and the interconnection with various processing hosts. For embedded applications, compact computing solutions with dedicated carrier boards complete the system configuration

RK monitor mounting – high-strength, flexible and individually adaptable VESA or universal mount for connecting monitors, displays or control panels. Monitors, touch screens, displays and control panels are used every day, and not just in the office. Industrial machines and systems are programmed or performance data displayed on modern touch screens or control panels. In utility vehicles, camera monitoring systems facilitate resetting and navigation devices make positioning possible. On conveyors, monitors make it possible to monitor and visualise all sorts of processes. Today, control panels or flat screens are often an essential component of modern assembly workstations, too. Standard systems are generally designed for office applications. Industrial environments push these monitor mountings to their limits. For example, they normally can carry loads of only six to twelve kilograms and are not robust enough for use on machines, systems or assembly workstations.

Special machines for the automotive and supplier industry Machine system for low pressure molding - electronics encapsulation The FLEXline series offers maximum flexibility through the modular design of various variants as well as expanded options for implementing special functions. The adaptation or addition of individual mechanical components is just as possible as special programming or integration into a complete production line. In addition, various application systems are available, including hot runner systems with different nozzle geometries and arrangements. The melting units can be optimally tailored to the requirements of the respective project with different melting and conveying systems and, if project requirements differ or change, can be replaced at any time using our "plug-and-play" system. Extensive peripherals and additional options round off the system. The FLEXline can therefore be optimally tailored to the requirements of the respective project.

Special machines for the automotive and supplier industry Machine system for low pressure molding - electronics casting The BASEline series combines a compact design and convenient operation and can be used optimally for the majority of low pressure molding projects. Various mechanical components can be put together depending on requirements. The adapted melting device with double-acting piston pump, 4l tank volume and a melting capacity of approx. 1kg/h enables optimal processing of small to medium shot weights and/or quantities. The available clamping force of 9/12kN is suitable for casting surfaces up to approx. 3,000mm². By using the Siemens S7-1200 control with touch panel, the series offers the same ease of use as the larger series.

The CUSTOMline hot melt machine is the top solution for customized casting requirements. It is configured specifically according to customer requirements and can handle complex casting tasks with exceptional precision and efficiency. This machine is ideal for special applications where standard solutions are not sufficient. With the CUSTOMline you get a casting machine that is tailored precisely to the specific needs of your production process in order to achieve optimal results. product [hot melt application systems, hot melt coating machines for paper, hot melt, hot melt adhesives, hot melt packaging, hot melt adhesives, special machines for adhesive processing, hot melts, machines for gluing, machine for gluing, melt casting technology with hot melt, hot melt coating, gluing machines, special machines for casting, sealing, foaming, gluing, special packaging machines]

The CS-3000 neXt combines functionality with an appealing design. The wide range of components, the high strength of the system and the load capacity provide individual solutions. • Light-duty suspension system for lightweight control enclosures up to 80 kg with an extension arm length of 1 m • Modular system for rapid implementation of individual solutions • Maximum system length: 1.5 m • Compatible with the CS-3000 series • Panel couplings with VESA 75 and 100 • Smooth transitions from pipe to component

Our bolted shelving is a real storage-technology classic and a low-cost alternative to the SCHULTE plug-in system. To assemble the double-sided bolted shelving, angle profiles and shelves are bolted together. The system perforation in the MULTIplus150 and MULTIplus250 versions allows for flexible design with a whole host of accessories. — Bracing with corner angles — Loading and unloading of the stock items possible from both sides — Short picking routes — Assembly through bolting in the shelves — Height of the shelves can be adjusted in increments of 25 mm — Individual adaptation to spatial conditions and to the stored items with 3 shelf widths — Economically priced alternative to the plug-in system