Forming machines - Import export

4-column, servo-controlled station groups Needle bearing toggle system Cooling water flow control system Max stroke upper/lower 150 mm Lubrication system for each bearing Easy mould damping (with Locking System) Support piston upper and lower group Upper group spacing system (Positioning block parallelism) Ability to work with frame or press in upper and lower press Servo controlled seal system Compression force 60 tons

We produce the necessary forming machines for materials such as wire, pipe, rod, bar, plate, coil sheet, which are shaped in the industry.

Thread standard: Metric, ISO DIN 13 Type: Machine forming tap Application: General use Material of product: HSSE Surface treatment: TIN For materials: Steel, Stainless steel, Cast aluminum, Coper, Brass etc* Tensile strength up to: 850 N/mm2 Standard: DIN 371/376 Tolerance: ISO2/6HX The Forming tap has improved geometry for an optimal processing of a big range of materials. The lubrication grooves provide the necessary lubrication to depths of 2.5 D. Advantages: no chips up to 20 times longer lifetime (compared to taps) same forming tap for through hole and blind hole wide range of materials can be processed intersection of the thread is impossible no pitch or flank angle errors increased strength of the thread through material deformation higher surface quality much higher cutting speed Please be aware to reach enough cutting speed, so that the material can optimally plasticized. Only for machine use.

The СУРА-СП forming machine is designed for molding sugar cookies onto a belt with a further transportation to a wire-mesh plate of tunnel oven. The forming drum is one of the main units of the forming machine. It is a part of this machine and used for forming one type of cookies that have defined shape and pattern. At the request of the Customer, we can manufacture any number of drums with any pattern and shape of cookies. The patterns and shapes are chosen according to the catalogue.

Hydraulic press for deep drawing, forging, forming and cutting process

Powerful and fast forming. The type UMR tube forming machine uses smart operating technology with many preset settings that can be retrieved automatically to achieve perfect mirrorlike surfaces. When producing flaring with 20°90° angles, with a clamping length of 1 x D, the machine achieves perfect sealing surfaces. Flaring up to 90° can be produced in a single cycle. Tools can be changed extremely quickly. With the appropriate tools the machine can also close tube ends.

Accurate forming with fast tool change. Our type REB axial t form forming machines, with their compression power of up to 1,300 kN are particularly wellsuited to effortlessly master complex geometries. With up to 6 forming steps in combination with an additional clamping unit they will satisfy almost all requirements. The operation is simple and intuitive with a touch panel. The sequence control makes each separate movement of the respective forming step userfriendly and fully programmable individually. We offer the option to equip our systems with electric or hydraulicnumerical drives. These forming processes can be completed stepwise in transfer system to achieve very short cycle times. Simultaneous axis movements ensure fast production processes and an efficient and highly dynamic production.

The type UMR tube forming machines use smart operating technology with many predefined settings that can be retrieved automatically to achieve perfect mirror-like surfaces. When producing flares with 20°-90° angles, with a clamping length of 1 x D, the machine achieves perfect sealing surfaces. Flaring up to 90° can be produced in a single cycle. Tools can be changed extremely quickly. With the appropriate tools, the machine can also close tube ends.

The type UMR tube forming machines use smart operating technology with many predefined settings that can be retrieved automatically to achieve perfect mirror-like surfaces. When producing flares with 20°-90° angles, with a clamping length of 1 x D, the machine achieves perfect sealing surfaces. Flaring up to 90° can be produced in a single cycle. Tools can be changed extremely quickly. With the appropriate tools, the machine can also close tube ends.

The type UMR tube forming machines use smart operating technology with many predefined settings that can be retrieved automatically to achieve perfect mirror-like surfaces. When producing flares with 20°-90° angles, with a clamping length of 1 x D, the machine achieves perfect sealing surfaces. Flaring up to 90° can be produced in a single cycle. Tools can be changed extremely quickly. With the appropriate tools, the machine can also close tube ends.

The type UMR tube forming machines use smart operating technology with many predefined settings that can be retrieved automatically to achieve perfect mirror-like surfaces. When producing flares with 20°-90° angles, with a clamping length of 1 x D, the machine achieves perfect sealing surfaces. Flaring up to 90° can be produced in a single cycle. Tools can be changed extremely quickly. With the appropriate tools, the machine can also close tube ends.

As Technic Machines, we supply all kind of roll forming machines. We have in our portfolio some standard roll former machine lines but also we provide customs solutions for our customers Roll former machine is pretty common machine in metal industry and each work can have small differences because of the local market demand on roll forming shape. We provide exact solution for our customers with different width, thicknesses and shapes of roll forming. We supply for our customers as standard roll form machine, Customs Roll Former Machine Glazed and Step Tile Making Machine Roof Panel Roll Forming Machine Trapezoidal Sheet Roll Forming Machine Corrugated Sheet Roll Forming Machine Rolling Shutter Roll Former Machine Drywall and Gypsum Channel Making Machine Just contact with us for your other roll forming machine request, we will provide customs solution according to your roll former machine research.

Complete turnkey roll forming machine line according to the finished final product with all necessary equipment, such as uncoiler, feeder, roll former, hydraulic or eccentric presses, stacking unit, etc. We offer standard models of roll forming machines as well as specific models according to the final product requirements of our customers. Some of our standard roll forming machine models are: • Warehouse racks and shelves • Market racks and shelves • Building and construction • C, U, Z, and Sigma (track and stud) • Guardrail • Roll-up door forming machine • Roof panel forming machine • Standing seam • Wall panel • Drywall and plasterboard • Snap lock • Cable tray • Scaffolding Just contact us for any roll forming machine you need, and we will find the optimal solution.

Rolling Shutter Forming Machine is for manufacturing the roller shutters with different width, thickness and roller shutter forming according to customer’s request. Rolling shutter raw material can be strong steel or such as aluminium as to final customers. The main using area of roller shutters are shops, houses industrial constructions, super markets and other constructions. Design and widths can be change of shutter door forming, also sheet metal thickness can be different according to market target price demand or safety requirements. We design for different thickness and working range of our roller shutter door roll forming machine, also general working width of rolling shutter roll forming will be between 80 to 130 mm, but it can be different according to local markets. Roller Shutter Door Roll Forming Machine Units Coil Decoiler Rolling Shutter Door Forming Unit Roller Shutter Door Punching Unit Rolling Shutter Door Fly Cutting Unit Shutter Stacking Unit

Roof panel roll former machine is pretty common almost all countries. Shape of metal roof panel can be different by countries but we provide also different shapes for our customers. Also we can provide different cassette or double layer on our roof panel machine. Roof Panel Roll Forming Machine's Units - Coil Decoiler Machine - Roll Forming Unit - Cutting Shear - Control Panel - Stacking Unit Just contact with us for your request, we will provide the optimum solutions.

Applications and projects : conveyor systems assembly lines robotic units screwing welding Poka-Yoke vision Pick and Place Some practical examples : roll-forming machine conveyor system with elevator assembly lines for plastic and metal components ergonomic workstation on assembly line unit for recovery, transfer and removal of springs on assembly line

The best of both worlds! Insufficient stability was a fact increasingly associated with the VDI system in recent years. As a result, block tools were preferred more often, although the VDI tools still offer greater diversity and flexibility. So the next step appeared obvious: combining the best of both systems. In cooperation with DMG, we developed the EWS ProLine system in order to fully utilize the potential of new lathes. While EWS ProLine features a conventional VDI shank, it can be optionally mounted to the turret using four screws. For instance, the flexibility of the VDI system can be utilised for lighter machining, and the stability properties of block tools can be utilised for heavy cutting. The angular position of the radial tools is ensured through the Trifix®, the alignment system. Cutting data similar to HSK63 machining centres? The professional audience at the EMO 2011 watched an impressive live demonstration: on a Gildemeister CTX Beta 1250 4A, two surf

Compact and stable – this is EWS' new swivel head. The swivelling module, which is equipped with a Cylkro drive system, is 17 mm smaller than standard heads which, above all, offers greater flexibility in swivel ranges between 0° and 45° in the field of cutting tools. The swivel unit covers an angle of +/- 92°. During the swivelling process, the supply of coolant is directly carried along. A distance of at least 48 mm from the contact surface to the swivel axis can be proposed. Even a high-pressure interior cooling system of up to 70 bar can be built into the module without the exterior dimensions having to be modified. Rotational speed limit is 6,000 1/min, maximum transmittable torque is 16 Nm, and max. cutting tool diameter is restricted to 10 mm. The swivel head is mainly suitable for drilling or for simple machining tasks. EWS' TWK range is available. for greater demands with regard to torque and performance.

The new EWS tcJet range Optimal chip transport thanks to EWS tcJet EWS tcJet transports the coolant through the inset directly to the cutter and guarantees optimal chip transport... At the same time, the cutting edges have a significantly longer service life. EWS's interior cooling version is available for normal and high-pressure applications for various tool holder fixtures and cutting insert manufacturers.

Reaching concentricity 0 using a simple collet chuck and this within one minute: this is Zero-Zero. The specifically designed clamping nut with 6 symmetrically arranged screws at the circumference makes this step possible. The clamping nut is split, so that the inner ring can be minimally shifted. This simple technical finesse allows to eliminate tolerance additions. The machine operator only has to replace the previous clamping nut, which step opens up a new concentricity dimension – and this for a price starting at € 90.00. Zero-Zero is available for DIN 6499 collet chuck holders from ER 16-ER40.

High-speed thread cutting with reversing kinematics The new EWS Tapmatic thread cutting head for driven tools enables thread cutting processes without having to reverse the direction of rotation thanks to its reversing kinematics. This saves time and energy and protects the motor – all this with a defined depth of thread. The units are available for M3-M12 threads.

EWS goes milling With its latest range of angular heads, EWS brings its trusted technology with new features to machining centres. The system range was presented to the public for the first time at EMO 2015. An elegant design houses high-performance technology, or to put it simply Precision meets Motion. Advantages: the smart solution for compensating for there not being a machining axis Machining hard-to-reach parts Centre boring stepless angle adjustment around the horizontal axis, with tangentially acting double cone clamp MR > 250 Nm Prerequisite: The prerequisite is a "stop block" on the machine. This prevents the entire unit from turning while simultaneously defining the position of the angel of rotation. Variations: basic duplex offset Request form: PDF

Emulsion can do more than just cool... At least when using EWS Spinjet, the coolant is used to drive a turbine which allows the tool to rotate to up to 50,000 rpm, depending on the type. The turret's tool drive stops moving during this process! See the attached flyer for the technical requirements and details. Download Manual: PDF

Trifix® is the new adjusting system for Gildemeister multi tasking machines. The double sided adjusting system is guided by a very precise key way at the surface of the turret. 

 The plates are preloaded, and the resiliency in the adjusting system eliminates static redundancy. This allow the exact position of the tool to be secured and significantly reduces the setup time of the machine. Because this is a highly sophisticated precision instrument it is not possible to use double serrated tool shafts. The tool is supplied fully adjusted and can be used right away. EWS is the DMG system partner for this tool generation. Trifix® advantages: Repeat accuracy below 6 µm at radius of 200 mm High positioning accuracy from one station to another (0.01 mm) Driven tools and static tool holders are completely aligned Static tool holders can be used together with additional drill pattern for mounting Heavy duty spindle noses can be used together with additional d

Mount tools safely and in the correct position while remaining flexible, all this is possible with the UMB100 mounting unit. The tool clamping units can be changed quickly, making the system an ideal mounting aid for multi-tasking machines. It only takes a few seconds to replace an adapter. The unit with snap-in swivel can be pivoted 4 x 90° at the touch of a button so that even angled holders can always be mounted in the ideal position. Universal mounting block UMB100 Tool holder for VDI holding fixtures Tool holder for Varia VX Tool holder for steep-angle taper holding fixtures

Keyway broaching on lathes is a common thing. What is new is to speed up this operation with low stress for the machine! Slot is driven by the tool turret of the machine, with the input rotary motion being converted to a translation with superimposed lift-off function. This makes programming extremely easy. The keyway broaching unit is positioned in the prepared bore – in such a way as to make the extended tappet oriented to the end position in the Z axis. The depth of the slot is produced by a constant X-feed moving between 0.04-0.08 mm/stroke. The speed of the spindle ranges between 400 R/min – 1,000 R/min, with one rotation corresponding to a complete stroke. This way, for instance, a feather key groove with a width of 6 mm and a depth of 5 mm is produced within 7.5 sec. (800 R/min and 0.05 mm feed/rotation). With this operation it is important that the chip can break at the end of the groove, that is that a cut-in or a bore exists.

EWS quality now available for Swiss-type lathes. This new development in driven tools is EWS's response to many customers' requests. The tool systems may appear straightforward at first sight, but their simplicity belies their performance. The design concentrates on the mounting and the spindle concentricity. The requirement profile was developed jointly with an American medical technology company which uses very small drill bits and requires extreme concentricity properties. The spindle bearing technology used with labyrinth seals sets new standards in this field, and is associated with a long service life. Provision has already been made for service. The service centres in Germany, China, Korea and the USA have already been trained in the system and are ready to respond without delay. Third-party brands can also be serviced there at any time. Download catalogue: PDF

EWS takes measures against vibrations in deep drilling procedures Deep drilling procedures with drilling rods with a long overhang are one of the most demanding tasks in cutting technologies. What influences vibration, what amplitudes does it create, what is the effect of superimposed vibration and when are uncontrollable resonances encountered? All these are questions that are difficult to answer using theory alone. These findings formed the basis for the new development of EWS Rigid. The objective was to create a drilling holder with a passive damping system to counteract the vibrations that are created. This involves using variable vibration dampers with linear degrees of freedom in a floating mounting inside the cutter carrier. The damper position is set using a radially mounted setscrew, which allows optimum vibration conditions to be created. The improvement in surface qualities of bores is significant, as is the increase in the service life of cutter tools.