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Forming machines - Import export

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Turkey

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4-column, servo-controlled station groups Needle bearing toggle system Cooling water flow control system Max stroke upper/lower 150 mm Lubrication system for each bearing Easy mould damping (with Locking System) Support piston upper and lower group Upper group spacing system (Positioning block parallelism) Ability to work with frame or press in upper and lower press Servo controlled seal system Compression force 60 tons

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Italy

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Thread standard: Metric, ISO DIN 13 Type: Machine forming tap Application: General use Material of product: HSSE Surface treatment: TIN For materials: Steel, Stainless steel, Cast aluminum, Coper, Brass etc* Tensile strength up to: 850 N/mm2 Standard: DIN 371/376 Tolerance: ISO2/6HX The Forming tap has improved geometry for an optimal processing of a big range of materials. The lubrication grooves provide the necessary lubrication to depths of 2.5 D. Advantages: no chips up to 20 times longer lifetime (compared to taps) same forming tap for through hole and blind hole wide range of materials can be processed intersection of the thread is impossible no pitch or flank angle errors increased strength of the thread through material deformation higher surface quality much higher cutting speed Please be aware to reach enough cutting speed, so that the material can optimally plasticized. Only for machine use.

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Turkey

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We produce the necessary forming machines for materials such as wire, pipe, rod, bar, plate, coil sheet, which are shaped in the industry.

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Russia

The СУРА-СП forming machine is designed for molding sugar cookies onto a belt with a further transportation to a wire-mesh plate of tunnel oven. The forming drum is one of the main units of the forming machine. It is a part of this machine and used for forming one type of cookies that have defined shape and pattern. At the request of the Customer, we can manufacture any number of drums with any pattern and shape of cookies. The patterns and shapes are chosen according to the catalogue.

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Turkey

Hydraulic press for deep drawing, forging, forming and cutting process

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Germany

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Powerful and fast forming. The type UMR tube forming machine uses smart operating technology with many preset settings that can be retrieved automatically to achieve perfect mirrorlike surfaces. When producing flaring with 20°90° angles, with a clamping length of 1 x D, the machine achieves perfect sealing surfaces. Flaring up to 90° can be produced in a single cycle. Tools can be changed extremely quickly. With the appropriate tools the machine can also close tube ends.

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Germany

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Accurate forming with fast tool change. Our type REB axial t form forming machines, with their compression power of up to 1,300 kN are particularly wellsuited to effortlessly master complex geometries. With up to 6 forming steps in combination with an additional clamping unit they will satisfy almost all requirements. The operation is simple and intuitive with a touch panel. The sequence control makes each separate movement of the respective forming step userfriendly and fully programmable individually. We offer the option to equip our systems with electric or hydraulicnumerical drives. These forming processes can be completed stepwise in transfer system to achieve very short cycle times. Simultaneous axis movements ensure fast production processes and an efficient and highly dynamic production.

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Germany

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The type UMR tube forming machines use smart operating technology with many predefined settings that can be retrieved automatically to achieve perfect mirror-like surfaces. When producing flares with 20°-90° angles, with a clamping length of 1 x D, the machine achieves perfect sealing surfaces. Flaring up to 90° can be produced in a single cycle. Tools can be changed extremely quickly. With the appropriate tools, the machine can also close tube ends.

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Germany

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The type UMR tube forming machines use smart operating technology with many predefined settings that can be retrieved automatically to achieve perfect mirror-like surfaces. When producing flares with 20°-90° angles, with a clamping length of 1 x D, the machine achieves perfect sealing surfaces. Flaring up to 90° can be produced in a single cycle. Tools can be changed extremely quickly. With the appropriate tools, the machine can also close tube ends.

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Germany

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The type UMR tube forming machines use smart operating technology with many predefined settings that can be retrieved automatically to achieve perfect mirror-like surfaces. When producing flares with 20°-90° angles, with a clamping length of 1 x D, the machine achieves perfect sealing surfaces. Flaring up to 90° can be produced in a single cycle. Tools can be changed extremely quickly. With the appropriate tools, the machine can also close tube ends.

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Germany

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The type UMR tube forming machines use smart operating technology with many predefined settings that can be retrieved automatically to achieve perfect mirror-like surfaces. When producing flares with 20°-90° angles, with a clamping length of 1 x D, the machine achieves perfect sealing surfaces. Flaring up to 90° can be produced in a single cycle. Tools can be changed extremely quickly. With the appropriate tools, the machine can also close tube ends.

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Germany

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Universal forming machine for stretching, shrinking, reforming, curving, planishing, flattening, doming and straightening. The ECKOLD Kraftformer KF 340 is part of the medium-force Kraftformer range with motor drive. Depending on the workpiece to be machined, the operator can adjust the number of working strokes to any value between 220 and 600 strokes per minute continuously. Low speeds are particularly suitable for shrinking, stretching and for straightening and precision finishing. Thanks to the high stroke rate, the machine is also widely used for doming (dishing) and planishing, boosting productivity. This Kraftformer is capable of machining steel sheets of up to 3 mm in thickness! For our Kraftformers, we offer a wide range of tools (tools are not included in the scope of delivery of this machine). Max. forming capacity Steel 400 N/mm²: 3.0 mm Aluminium 250 N/mm²: 4.0 mm Inox 600 N/mm²: 2.0 mm Contact us for a customised offer, tools included!

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Germany

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ECKOLD Kraftformer KF 170 PD - Universal forming machine for stretching, shrinking, reforming, curving, planishing, flattening, doming, straightening, punching, notching and clinching. The Kraftformer KF 170 PD with pneumatic drive is the most compact of all ECKOLD Kraftformers. The machine is designed for single or continuous stroke operation for forming steel sheets with a thickness of up to 2 mm. Operated in single stroke mode, the KF 170 PD is the ideal machine for reworking and adjusting tasks. It can be used for punching, notching and clinching. In continuous mode, the KF 170 PD allows for fast and easy forming. In single stroke mode, it caters for precision hole punching, clinching and reworking! For our Kraftformers, we offer a wide range of tools (tools are not included in the scope of delivery of this machine). Max. forming capacity Steel 400 N/mm²: 2.0 mm Aluminium 250 N/mm²: 2.0 mm Inox 600 N/mm²: 1.5 mm Contact us for a customised offer, tools included!

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Germany

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ECKOLD Kraftformer KF 800 - Forming machine for stretching, shrinking, planishing and doming. With its huge horizontal throat of 800 mm, the Kraftformer KF 800 allows new possibilities to fabricate large-scale sheet metal parts. The machine is air driven and released by a foot pedal, either in single or continuous stroke mode. The single stroke function combined with the big throat is especially useful for correction jobs. Depending on the need of forming force, the machine has two stroke settings. A digital display shows the ram position with a 0.1 mm precision which results in a high repeatability of the forming force. The machine is adjustable in height. For our Kraftformers, we offer a wide range of tools (tools are not included in the scope of delivery of this machine). Max. forming capacity Steel 400 N/mm²: 2.0 mm Aluminium 250 N/mm²: 2.0 mm Inox 600 N/mm²: 1.5 mm Contact us for a customised offer, tools included!

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Germany

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Forming machine for stretching, shrinking, reforming, curving, planishing, flattening, doming and straightening. The electronic display of the control system visualizes operations, fault tracing and indicated maintenance rates which ensure an optimum machine utilization. Storable processing programs allow repeatable results. This Kraftformer model is particularly recommended for the forming of sheet metal in the industrial metal construction sector as it is capable of machining large steel components with a sheet thickness of up to 3 mm. For our Kraftformers, we offer a wide range of tools (tools are not included in the scope of delivery of this machine). • choice of two preselectable stroke speeds • adjustable reverse position • 4 storable processing programs • repeatable results • electronic display/fault tracing Max. forming capacity Steel 400 N/mm²: 3.0 mm Aluminium 250 N/mm²: 4.0 mm Inox 600 N/mm²: 2.0 mm Contact us for a customised offer, tools included!

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Germany

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Universal forming machine for stretching, shrinking, reforming, curving, planishing, flattening, doming and straightening. The many special features of the Kraftformer KF 675 Magnum include stroke speed preselection and stored machining programmes for reproducible results. The Kraftformer KF 675 Magnum is capable of machining large steel components with a sheet thickness of up to 6 mm. A single Kraftformer is all you need to bend profiles, form sheet metal, produce new parts, and repair or rework workpieces with high precision. For our Kraftformers, we offer a wide range of tools (tools are not included in the scope of delivery of this machine). • Preselection of stroke speed • Adjustable return position • Stores up to 25 user-defined machining programmes • Reproducible results • Tool check • Electronic fault diagnosis • Servo motor-driven machine Max. forming capacity Steel 400 N/mm²: 6.0 mm Aluminium 250 N/mm²: 6.0 mm Inox 600 N/mm²: 4.0 mm

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Germany

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ECKOLD Kraftformer KF 324 - Universal forming machine for stretching, shrinking, reforming, curving, planishing, flattening, doming and straightening. The cult-classic among the Eckold machines, the ECKOLD Kraftformer KF 324, is the cheapest motor-driven machine of the Kraftformer series. It is also known as ECKOLD Piccolo and has been designed for a long service life. Metal workers all over the world are delighted with this machine, as it works perfectly for many decades. With the ECKOLD Kraftformer KF 324, the press force is controlled by means of a hand wheel. This model is designed for the forming of steel sheets up to 2 mm in thickness. For our Kraftformers, we offer a wide range of tools (tools are not included in the scope of delivery of this machine). Max. forming capacity Steel 400 N/mm²: 2.0 mm Aluminium 250 N/mm²: 2.5 mm Inox 600 N/mm²: 1.5 mm Contact us for a customised offer, tools included!

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Bulgaria

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Germany

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Static tools form one of the EWS core areas. There is no other manufacturer in the world offering such a variety of products: More than 20,000 different tool holders are available for machine operators. Our portfolio includes VDI tool holders with shaft diameters of 16-80 as well as block tool holders of BMT55-BMT85 to machine-specific holders for MAZAK, Okuma or Mori Seiki, to name just a few. We also offer prism holders according to DIN 69881 (VDI3425 Bl.3) in all nominal sizes. Our standard portfolio includes Capto, HSK, KM and ABS adaptations in addition to the standard holders. Moreover, our scope of supply includes special holding fixtures made according to customer drawings or innovative solutions of the EWS engineers designed to master production engineering challenges. The tool holders are manufactured at our factory in Uhingen and rightly carry the label: Made in Germany! Boring bar holder BMT Capto C4 Double boring bar holder Capto Bar Gripper Infee

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Germany

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The new EWS tcJet range Optimal chip transport thanks to EWS tcJet EWS tcJet transports the coolant through the inset directly to the cutter and guarantees optimal chip transport... At the same time, the cutting edges have a significantly longer service life. EWS's interior cooling version is available for normal and high-pressure applications for various tool holder fixtures and cutting insert manufacturers.

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Germany

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Reaching concentricity 0 using a simple collet chuck and this within one minute: this is Zero-Zero. The specifically designed clamping nut with 6 symmetrically arranged screws at the circumference makes this step possible. The clamping nut is split, so that the inner ring can be minimally shifted. This simple technical finesse allows to eliminate tolerance additions. The machine operator only has to replace the previous clamping nut, which step opens up a new concentricity dimension – and this for a price starting at € 90.00. Zero-Zero is available for DIN 6499 collet chuck holders from ER 16-ER40.

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Germany

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EWS goes milling With its latest range of angular heads, EWS brings its trusted technology with new features to machining centres. The system range was presented to the public for the first time at EMO 2015. An elegant design houses high-performance technology, or to put it simply Precision meets Motion. Advantages: the smart solution for compensating for there not being a machining axis Machining hard-to-reach parts Centre boring stepless angle adjustment around the horizontal axis, with tangentially acting double cone clamp MR > 250 Nm Prerequisite: The prerequisite is a "stop block" on the machine. This prevents the entire unit from turning while simultaneously defining the position of the angel of rotation. Variations: basic duplex offset Request form: PDF

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Germany

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High-speed thread cutting with reversing kinematics The new EWS Tapmatic thread cutting head for driven tools enables thread cutting processes without having to reverse the direction of rotation thanks to its reversing kinematics. This saves time and energy and protects the motor – all this with a defined depth of thread. The units are available for M3-M12 threads.

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Germany

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Emulsion can do more than just cool... At least when using EWS Spinjet, the coolant is used to drive a turbine which allows the tool to rotate to up to 50,000 rpm, depending on the type. The turret's tool drive stops moving during this process! See the attached flyer for the technical requirements and details. Download Manual: PDF

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Germany

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Trifix® is the new adjusting system for Gildemeister multi tasking machines. The double sided adjusting system is guided by a very precise key way at the surface of the turret. 

 The plates are preloaded, and the resiliency in the adjusting system eliminates static redundancy. This allow the exact position of the tool to be secured and significantly reduces the setup time of the machine. Because this is a highly sophisticated precision instrument it is not possible to use double serrated tool shafts. The tool is supplied fully adjusted and can be used right away. EWS is the DMG system partner for this tool generation. Trifix® advantages: Repeat accuracy below 6 µm at radius of 200 mm High positioning accuracy from one station to another (0.01 mm) Driven tools and static tool holders are completely aligned Static tool holders can be used together with additional drill pattern for mounting Heavy duty spindle noses can be used together with additional d

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Germany

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Mount tools safely and in the correct position while remaining flexible, all this is possible with the UMB100 mounting unit. The tool clamping units can be changed quickly, making the system an ideal mounting aid for multi-tasking machines. It only takes a few seconds to replace an adapter. The unit with snap-in swivel can be pivoted 4 x 90° at the touch of a button so that even angled holders can always be mounted in the ideal position. Universal mounting block UMB100 Tool holder for VDI holding fixtures Tool holder for Varia VX Tool holder for steep-angle taper holding fixtures

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Germany

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Keyway broaching on lathes is a common thing. What is new is to speed up this operation with low stress for the machine! Slot is driven by the tool turret of the machine, with the input rotary motion being converted to a translation with superimposed lift-off function. This makes programming extremely easy. The keyway broaching unit is positioned in the prepared bore – in such a way as to make the extended tappet oriented to the end position in the Z axis. The depth of the slot is produced by a constant X-feed moving between 0.04-0.08 mm/stroke. The speed of the spindle ranges between 400 R/min – 1,000 R/min, with one rotation corresponding to a complete stroke. This way, for instance, a feather key groove with a width of 6 mm and a depth of 5 mm is produced within 7.5 sec. (800 R/min and 0.05 mm feed/rotation). With this operation it is important that the chip can break at the end of the groove, that is that a cut-in or a bore exists.

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Germany

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Compact and stable – this is EWS' new swivel head. The swivelling module, which is equipped with a Cylkro drive system, is 17 mm smaller than standard heads which, above all, offers greater flexibility in swivel ranges between 0° and 45° in the field of cutting tools. The swivel unit covers an angle of +/- 92°. During the swivelling process, the supply of coolant is directly carried along. A distance of at least 48 mm from the contact surface to the swivel axis can be proposed. Even a high-pressure interior cooling system of up to 70 bar can be built into the module without the exterior dimensions having to be modified. Rotational speed limit is 6,000 1/min, maximum transmittable torque is 16 Nm, and max. cutting tool diameter is restricted to 10 mm. The swivel head is mainly suitable for drilling or for simple machining tasks. EWS' TWK range is available. for greater demands with regard to torque and performance.

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Germany

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EWS quality now available for Swiss-type lathes. This new development in driven tools is EWS's response to many customers' requests. The tool systems may appear straightforward at first sight, but their simplicity belies their performance. The design concentrates on the mounting and the spindle concentricity. The requirement profile was developed jointly with an American medical technology company which uses very small drill bits and requires extreme concentricity properties. The spindle bearing technology used with labyrinth seals sets new standards in this field, and is associated with a long service life. Provision has already been made for service. The service centres in Germany, China, Korea and the USA have already been trained in the system and are ready to respond without delay. Third-party brands can also be serviced there at any time. Download catalogue: PDF

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