Clamping elements - Import export

Pneumatic Rotational Clamping Holding torque 76 Nm Direct clamping on the shaft: Rotation motions are prevented by the ACE models LOCKED R. Their clamping elements are available for shaft diameters of 50 to 340 mm and ensure maximum holding forces. The clamp is immediately applied by the diaphragm and spring-plate system when pressure is lost. Pneumatic quick-switch valves reduce the reaction times. The costs are low in comparison with hydraulic clamping systems. Their performance is, however, achieved or exceeded despite the compact and easy to assemble design. Special versions for YRT bearings as well as active clamping elements are additionally available. ACE recommends the use of the optional shaft flange as wear protection. The clamping force can be increased considerably by the use of the additional air function.

Safety Clamping for Rail Systems, Compact Holding force 300 N Small can clamp perfectly too: The LOCKED-Family SLK clamping elements are more compact than the Series SL. They also clamp directly onto the respective linear guide, suit all standard rail sizes from 15 to 55 mm and profiles from the known suppliers and are extremely reliable and safe. Thanks to the patented spring steel plate system, the product family SLK achieves clamping and holding forces of up to 2,100 N with the shortest reaction times when vented. Thanks to the sintered metal coatings and the clamping function in emergency stop (e.g. in case of a power failure), this range enables braking directly on the rail. All clamping elements offer the maximum holding and braking forces and achieve up to 1 million clamping cycles or up to a maximum of 500 emergency braking operations in the 4 and 6 bar version.

Safety Clamping for Rail Systems Holding force 540 N Always on the safe side: The safety clamping elements LOCKED SL clamp and brake directly on the clear area of guide rails on linear modules with forces of up to 10,000 N. They are individually adjusted to the linear guide being used and are available for all rail sizes from 20 to 65 mm and profiles from all renowned manufacturers. Special brake pads made of low wear sintered metal are used for the additional emergency stop braking functions in the safety clamping elements LOCKED SL. The SL product family offers optimum static clamping with a service life up to 1 million cycles or up to 500 emergency braking operations. They also offer low system costs in comparison with hydraulic and electric solutions.

Process Clamping for Rail Systems, Compact Holding force 300 N Small can clamp perfectly too: The LOCKED-Family PLK clamping elements are more compact than the Series PL components. They also clamp directly onto the respective linear guide, suit all standard rail sizes from 15 to 55 mm and profiles from the known suppliers and are extremely reliable and space-saving. Thanks to the patented spring steel plate system, the LOCKED-Family PLK achieves clamping and holding forces of up to 2,100 N with the shortest reaction times when vented. LOCKED PLK achieve 100 % clamping force due to the steel pads that are used, even on greased rails. The clamping elements represent the maximum holding forces. Whether in the 4 or 6 bar version, they are good for up to 1 million cycles.

Pneumatic Rod Clamping, Compact Holding force 700 N Holding torque 7 Nm Compact and safe: when space becomes restricted, the compact LOCKED PRK clamping elements come into their own. As pneumatic rod clamping with low heights of 28 to 34 mm, they provide clamping forces of up to 5,000 N. Clamping is carried out by a diaphragm spring-plate system and is released when compressed air is applied. Clamping elements from the LOCKED PRK product family absorb the forces on rods with diameters between 20 and 40 mm both axially and rotationally. The function makes them suitable for use as static clamping without pressure, because the failure or drop of pneumatic pressure triggers immediate clamping. High clamping forces with low system costs compared with hydraulic and electric solutions make these clamping elements particularly interesting.

Rail Clamping for Z-Axes Holding force 1,500 N Innovative and BG certified: The pneumatic clamping elements LOCKED LZ-P have been specially designed for safe, reliable clamping on the vertical or Z-axes. The wedge principle makes sure that the gravity loaded axis does not drop. The brake wedges are pushed on both sides against the flat parallel surfaces of the guide rail in case of a loss of pressure. Initially developed for Bosch Rexroth rails in sizes 15 and 25 mm, a test certificate from the trade association was awarded after extensive tests on these clamping elements. Further certifications from other rail manufacturers and sizes are prepared and can be implemented within the shortest time. Users achieve holding forces of up to 2,500 N.

Housing steel. Clamping lever plastic. Threaded spindle grade 12.9. Version Housing nickelplated. Clamping lever, spindle black oxidised. Note Manually operated clamping elements for static clamping tasks. Manual clamping process using the freely adjustable clamping lever. The floating clamp ensure symmetrical application of force onto the rail. Up to 50,000 static clamping cycles (B10d value). In general, a friction connection is created between the clamping element and the the linear guide on the open faces of the profile guide rail so that the ball guide tracks are not damaged. The retaining force is tested on an oil smeared profile guide rail. An adapter plate, dependent on the type of carriage used, is required for height adjustment.

The angle bracket enables easy mounting of the clamping elements directly on the machine component. The bore D2 serves to hold the clamping element. The clamping element can be mounted on the front or rear of the bracket. The bores D3 enable the bracket to used for other applications.

Housing 1.4308 stainless steel, from size 5 1.4301. Clamping arm 1.4301 stainless steel. Buffer natural rubber. Screw stainless steel A2. Version Housing and lever arm bright. Screw ISO 4017, grade 70, bright. Note Clamping element with integrated highly elastic, shaperetaining natural rubber buffer. Together with a chain tensioner set, sprocket set or a tension pulley, the clamping element makes a readytoinstall tensioning unit suitable for tensioning chain and belt drives. Suitable for both tensioning directions. The clamping elements are maintenancefree and tearoff resistant. The clamping element is fastened to the machine component through a bore. If necessary, a heavyduty dowel pin can be inserted in the positioning notch “P” for torque support.

• side operation • low profile • with through-hole thread

• high clamping forces - low tightening torques • with bottomed thread - thread protected • centered operation • compact design - up to 200° C (optional up to 400°C)

With our hexagonal clamping heads you get up to 25 % more clamping force and higher output with the same clamping cylinder actuating force that is used to actuate our SPANNTOP chucks. The pyramid arrangement of glide surfaces makes it possible. In addition the hexagonal geometry ensures that TOPlus is more resistant to contamination than former clamping head / chuck systems. Therefore, TOPlus is even better suited for raw material, cast and forged parts, as well as fine-particle non-ferrous metals such as brass. With a concentric precision of ≤ 0.005 mm!

In terms of precision, stability, and flexibility the vulcanized segmented clamping bushings are unbeatable. They consist of segments made of chrome/nickel, case hardened steel that is very hard, extremely wear resistant, and rigid [60 HRC]. Plus, they do not have to »bend« to clamp the workpiece. In addition, all functional surfaces are completely ground in one clamping set-up. The result: maximum run-out accuracy, maximum holding power, and long life span.

This development represents more than 30 years of SPANNTOP experience. It exploits all the advantages of the latest machine tools. This clamping head is not only extremely powerful, it is also convincing through simple handling. With the changing fixture you set up in no time. The combination of steel and rubber, specially developed by HAINBUCH, in conjunction with a vulcanization that has been perfected over decades, is designed for maximum speed and holding force – with optimal concentricity, and incredible rigidity and service life.

With our hexagonal clamping heads you get up to 25 % more clamping force and higher output with the same clamping cylinder actuating force that is used to actuate our SPANNTOP chucks. The pyramid arrangement of glide surfaces makes it possible. In addition the hexagonal geometry ensures that TOPlus is more resistant to contamination than former clamping head / chuck systems. Therefore, TOPlus is even better suited for raw material, cast and forged parts, as well as fine-particle non-ferrous metals such as brass. With a concentric precision of ≤ 0.005 mm!

The segmented clamping bushing SE with the hexagon socket sits on the clamping pyramid, absolutely form-fitted in every clamping position and thereby enables maximum machining performance with minimal vibration and thus less tool wear. The full-surface contact of the segmented clamping bushing on the mandrel ensures a significantly better insensitivity to contamination than previous segmented clamping bushing/mandrel systems. Therefore, these segmented clamping bushings are even better suited for raw material, cast and forged parts, as well as fine-particle non-ferrous metals such as brass. And they offer this suitability at run-out of ≤ 0.01 mm and in the premium version at ≤ 0.007 mm.

DryLin® T linear guide systems were specially developed for applications in automation and handling systems. The design objective was a rugged linear guide for application in the most diverse - and also extreme - environments. They have the same dimensions as most recirculating ball bearing guides. Technical data Gliding elements: Maintenance-free Material: iglidur® J * Max. surface speed: 15 m/s Operating temperature: -40°C to +90°C *Other materials on request 1 Profile rail and base body of the carriage made of aluminum. The rail is hard-anodized, the aluminum base body of the carriage is clear anodized. 2 Six gliding elements made of iglidur® J serve as guide bearings, which are positioned opposite to each other in pairs and make up 3 guide bearings. 3 Alternatively, bearing clearance is continuously adjustable 4 All steel parts are stainless steel 5 The lid is made of solid plastic or stainless steel DryLin® T - Technical data DryLin® T - Clearance adjustment DryLin® TWBM hand clamp DryLin® T - Design rules DryLin® T - Automatic clearance adjustment DryLin® linear guide systems in the cleanroom DryLin® T - Applications DryLin® T - System design DryLin® T - Installation videos System selection & service life calculation DryLin® T - Adjustable clearance The DryLin® T standard version is supplied preset and can be put into operation at once. The user can also manually adjust or fine-tune the clearance of the linear guide. The individual adjustment for your application, as well as the potential to respond to uneven screw surfaces through specific clearance allowance. DryLin® T - Adjustable clearance DryLin® T - Automatic DryLin® T carriages of the automatic version have a mechanism that automatically adjusts the bearing clearance after removal of the preload key. In case a bearing clearance of more than 0.13 mm has to be adjusted during operation, the bearing clearance automatically resets itself when the carriage is completely unloaded. DryLin® T - Automatic DryLin® TW-HKA manual clamp The manual clamp has been developed for simple tasks. The creep behavior of the clamped plastic causes a slackening in clamping force over time (up to 70%). Therefore safety-related parts should not be clamped. Please approach our applications consultant if you require other options for the clamping. DryLin® T - Manual clamping Drylin® T - Heavy Duty This series is used for the most extreme conditions such as dirt, adhesive residues, chips, mud, etc. The plastic gliding elements made of iglidur® J are fixed in the lid and are therefore non-detachable. This system is compatible with many standard commercial recirculating ball bearing systems and is available in the following sizes: TW-01-20, TW-01-25 and TW-01-30. DryLin® T Heavy Duty DryLin® T - Low-profile guide The clearance is not adjustable for the DryLin® T low profile guide rails. The gliding elements are mounted with positive fit in the chromated zinc carriage. This simple and effective design enables guides that are rugged and low-priced at the same time. DryLin® T - Low-profile guide DryLin® T - Compact linear guide This compact linear guide is suitable for rugged use (without clearance adjustment). This system has a slim design and the same dimensions as conventional recirculating ball bearing systems. The plastic gliding elements made of iglidur® J are fixed in the lid and are therefore undetachable. Suitable for DryLin® T guide rail of installation size 20. DryLin® T - Compact linear guide DryLin® TWBM - Manual clamping with high holding force This manual clamping is designed for a long-lasting high holding force of up to 500 N per clamping element. DryLin® TWBM hand clamp DryLin® T clamping elements for rail guide DryLin® T clamping elements for fast positioning by hand or with pneumatics. DryLin® T clamping element DryLin® T linear guide systems were specially developed for applications in automation and handling systems. The design objective was a rugged linear guide for application in the most diverse - and also extreme - environments. They have the same dimensions as most recirculating ball bearing guides. Technical data Gliding elements: Maintenance-free Material: iglidur® J * Max. surface speed: 15 m/s Operating temperature: -40°C to +90°C *Other materials on request 1 Profile rail and base body of the carriage made of aluminum. The rail is hard-anodized, the aluminum base body of the carriage is clear anodized. 2 Six gliding elements made of iglidur® J serve as guide bearings, which are positioned opposite to each other in pairs and make up 3 guide bearings. 3 Alternatively, bearing clearance is continuously adjustable 4 All steel parts are stainless steel 5 The lid is made of solid plastic or stainless steel Advantages: 100 % lubricant-free Adjustable bearing clearance Automatic clearance adjustment High static load capacity Service life up to 50,000 km without lubrication High dirt resistance Low vibration and low noise When not to use ? When you want to save installation space drylin® N drylin® W When you need a pure stainless steel solution drylin® W drylin® R When you want to construct as economical as possible drylin® N drylin® W

EZM Profiline – This EZM brand name stands for cold-drawn standard sec-tions and special sections to customer drawings in virtually all steel materials. Optimum heat-treatment, pickling and coating facilities are available for every material group. As a result of the continuous improvement of our in-house tool production operations, EZM can manufacture sections whose geometry and shape are as near as possible to the net shape, maintaining the tightest tolerances and producing flawless surfaces. Our cold-drawn sections are successfully used when metal cutting is uneconomical due to the great effort and material losses involved, or when the section is to be given specific properties that can only be achieved by targeted cold-forming. In our plant EZM Profil Bearbeitung, based in Rohr/Thüringen, sections are manufactured by machining up to 6,200 mm length and a maximum crossing-section of 125 mm, which are needed for for example for linear guides in the machine and plant...

The screw is tightened or the clamping lever is turned to expand the two wedges in the hole. The infinitely adjustable shaft collar enables one or more stop elements with various thicknesses to be securely fixated. Application: These clamping pins are perfect for fixing standard stop elements with various thicknesses to hole grid boards / welding tables with hole Ø 16 mm or 28 mm. Advantages: Infinitely adjustable clamping range of 0-36 mm and 0-75 mm. Not affected by the diameter or surface quality of the bore (up to H12). Clamping range can be easily preset using the scale. Gentle clamping in the bore. Pull-down effect even with thin table material (≥8 mm or ≥4 mm). Compatible with conventional stop elements.

piston Ø 20 mm, stroke 8 mm wedge-shaped cross piston max. 300 bar, as per data sheet B1.730

piston Ø 22 mm, stroke 12 mm wedge-shaped cross piston max. 300 bar, as per data sheet B1.730

piston Ø 12 mm, stroke 5 mm wedge-shaped cross piston max. 300 bar, as per data sheet B1.730

Body carbon steel, black oxidised. Jaw carbon steel, tempered, black oxidised. Note: The adjustable toe clamp is used together with the rack plate CL.

Hook clamps and clamping screw carbon steel, tempered.

Housing glassbead reinforced polyamide. Rollers POM. Screws steel. Version Housing and rollers black. Screws electro zincplated. Note The roller elements are ideal for constructing roller conveyors in any length and width. Suitable for aluminium profiles types B and I. The sprung guide tabs underneath universally match slots sized 8 and 10. Mounting Form A Insert the lower housing part with rollers into the aluminium profile slot. Set the spread pins on the upper housing part into the lower housing part and press down. The spread pins expand the clamps and locks the roller element in the slot. Mounting Form B Insert the lower housing part with rollers into the aluminium profile slot. Set the upper housing part on top and press down. Knocking or screwing the screws in locks and clamps the roller element in the slot.

Case-hardened, black oxidised and ground. Note: To align fixtures and clamping elements on subplates and palettes with location holes. They can be mounted in holes or slots.

Workpiece supports are for supporting overhanging workpiece parts to prevent vibrations and bending during machining. They should not be subjected to strong forces from a clamping element and are not intended as supports under a clamping point.

Light Clamps – the clever plastic series: With the plastic tube connectors from the "Light Clamps" series, RK Rose+Krieger has developed a cost-effective and versatile range of tube connectors for the positive connection of tubes in the light load range. This design enables the clamping of the most various tube sections and –diameters. Besides their attractive design and the intelligent system of reducing bushes the clamping elements are characterised especially by their resistance to chemicals. They are particularly appropriate for sensitive applications under laboratory conditions and for industrial applications as, for instance, in the beverage or packing industry.

Grid spacing 50 ±0.02 mm. Tombstones with grid holes are used on horizontal machining centres. The alphanumerically labelled grid holes guarantee a defined assignment of clamping elements by repeat setups. The tombstones conform to machine tables for machine tools acc. to DIN 55201 and JIS 6337-1980. Please order locating pins for positioning subplates on machine tables acc. to DIN 55201 separately. Please order protection plugs to plug unused grid holes separately. Ring bolts for hoisting are supplied. Other dimensions available on request. Drawing reference: 1) grid hole 2) hole for DIN 912 cap screw (D3/D4)