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A 40-60 TPH Limestone Crushing and Screening Plant is a facility designed to process limestone raw material into high-quality aggregates with a throughput capacity of 40 to 60 tons per hour. These plants are specifically designed to cater to the demands of different industries like construction, road building, and landscaping, where such high-quality limestone aggregates are required. It usually hosts primary crushing equipment, screening machinery, and conveyors—all designed to handle limestone material conveniently. The initial processing of larger limestone rocks into smaller, more workable fragments is done with primary crushers like jaw crushers and cone crushers. This is very important for the sizing of the raw limestone material, required for further processing, into a size that is ready for making the final product, as per the defined size and quality requirements.

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These plants long lifespan makes them ideal for large-scale mining quarrying and recycling operations where the volume and consistency of the material being processed necessitate a dependable long-term solution with high productivity. Portable crushing plants can be built with specific operational requirements in mind taking into account factors like the type of material to be processed capacity requirements end-product specifications and spatial constraints unique to the site. The plant will be able to manage the expected throughput and material properties with this level of personalization providing a tailored solution that maximizes the profitability and productivity of the operations. Modern technology features like automation and monitoring systems which provide operators with precise control over the crushing process are integrated into operations to further improve their efficiency safety and scalability.

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"With the help of our rich machine park and well-experienced engineers, we can answer your custom design machine part needs. Please don't hesitate to ask for the price."

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There are several reasons why steel structures are preferred over reinforced concrete structures. The main reasons are fast generation and seismic resistance. Steel structure reduces loss of life and property during disasters and ensures safety. Metallurgical facilities, industrial buildings, sports facilities, hangars, warehouses - these are structures in which metal structures are often used. Light or heavy steel is preferred depending on the project requirements. Since heavy steel is generally preferred in industrial buildings, its load-bearing capacity is suitable for industrial applications.

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◾ Fully PLC controlled. ◾ Precision weighing and long life with stainless steel load cells. ◾ 5/10kg.-10/25kg.and 25/50kg. weighing December. ◾ Automatic filling into bags with an open mouth. ◾ Lower and upper tolerance values that can be programmed separately. ◾ Automatic sack shaking mechanics. ◾ Separate weighing container feeding system according to the type of product to be bagged. ◾ Double coil feeding driven by separate motor. ◾ Single coil feeding driven by two-speed motor. ◾ Belt feed driven by two-speed motor. ◾ According to the product to be bagged and the desired tolerance, 13-22 tons/hour (50 kg. capacity Decoupled in bags) between. ◾ Special system panel from IP54 protection class ◾ Regulation bunker weighing unit and special vibration units in unloading bunkers. ◾ Easy calibration with keypad. ◾ Height adjustable sewing machine column.

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Turkey

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It is designed for separating flour particles stuck on bran and remaining in bran in flour and semolina factories. The flour and ash particles in the bran are separated and brought into the system and the efficiency is increased and efficiency is provided.

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Metal parts inside the powdered or granular materials transported between the machines in the process are captured by magnets Decoupled. The magnet is placed on the lid that opens outwards. When the lid is opened, the magnet is taken out and provides ease of cleaning. Since it is produced with natural magnets, there is no energy consumption. Applications Fields ◾ At food industry ◾ Flour & semolina mills ◾ Feed mills ◾ All grain cleaning plants ◾ Corn processing plants ◾ Oil factories ◾ At plywood factories

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Turkey

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The Air Channel is used for cleaning wheat, barley, legumes and soybeans. The machine removes all kinds of light materials different from cereal grains in terms of aerodynamic properties: garbage, straw and spike fractures, various seeds, peeled shell and dust from the product by means of air flow. While the grain products are distributed homogeneously in the width of the Air Channel with the feeding table of the machine or a vibrating feeder, the light particles in it are conveyed to the upper outlet channel with the air flow coming from the bottom, and the cleaned product falls down and transferred into the system. ◾ The lighting created by the window enables the separation to be seen clearly and thus all kinds of air adjustments can be made. ◾ Manufactured in two types, this machine with vibro motor is usually used with a Peeler machine, the non-motorized one is used with a Garbage Purifier machine.

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It is used to separate heavy foreign materials such as stones, glass and metal pieces or soil pieces in the grain with the help of screening method and air. The machine consists of a fixed chassis and vibrating body. The stone separator, designed considering the difference in density of stone and grain, separates the stone by directing the grain in the direction of gravity, in the opposite direction of gravity, with the help of vibration. Wheat is separated from the stones with the help of a vibrating sieve. In addition, dust is absorbed by the air aspiration provided from the ventilation line. Apart from flour and semolina factories, it is also used in all grain factories, vegetable oil factories, cocoa and coffee processing plants. Application Fields ◾ At food industry ◾ Flour and semolina mills ◾ Cereal cleaning plants ◾ Corn factories ◾ Oil factories ◾ Malt factories ◾ Cacao and coffee plants

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It performs the task of separating the light grains and shells of the unwanted foreign substances from the grain with the air flow. The grain is spread over the bottom by a vibrating feeder and conveyed towards the air duct. It is washed by the air flow opposite the movement of the grain, which enters the air channel with a homogeneous distribution. In the meantime, unwanted light grains are separated from the grain by moving with the air. Applications Fields ◾ Food Industry ◾ Flour Mills ◾ Semolina Mills ◾ Feed Mills ◾ Grain Cleaning Plants ◾ Corn Processing Plants ◾ Oil Factories ◾ Plywood Factories ◾ Grain Storage Silos ◾ Corn Mills ◾ Corn, barley, rye, oats, and so on grain processing plants

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While the grain is carried upwards with the anchors made of hard material resistant to abrasion formed in appropriate dimensions on the rotor in an angled semi-cylindrical body made of stainless steel, the water is absorbed by the grain by subjecting it to intensive mixing at a measured speed. It is used in grain processing plants to ensure that the desired moisture content of the grains penetrate and feed the grain sufficiently. It brings the grain to be annealed with water and provides a homogeneous mixture. At the same time, a significant amount of peeling is ensured in the grain shell as a result of friction caused by the rotor rotating at high speed. Application Fields ◾ At food industry ◾ At the dry cleaning units of the flour and semolina mills ◾ At the grain processing plants where moistening process is required

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It is designed to give water into the wheat during the tempering of the wheat. The semi-mechanically operating system is mounted on forced annealing machines or internal leak screw screw. The water to be supplied to the system is first filtered and cleaned, and the sensor detecting the flow of wheat delivers the amount of water whose flow rate is adjusted beforehand to the system by opening the solenoid valve, the sensor closes the solenoid valve when the flowing wheat is cut. There are various types of flowmeters, and special types are manufactured according to the application place and flow. Application Fields ◾ At food processing industry ◾ Flour and semolina mills ◾ Macaroni factories ◾ Feed mills ◾ At other similar industrial plants

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Turkey

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Cleaning: Blower crushers remove foreign objects (stones, soil, metal fragments, etc.) from processed grain and other materials.) performs the cleaning process by breaking it down.

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Turkey

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It’s for selecting the materials adjusts or aches and non- needed, which are in the wheat. The rollers pushed on the It separates impurities such as seed, barley, rye, lentil, cracked wheat, long grain and absut in wheat, corn, lentil, rice, and similar grains and is used to separate the broken pieces. Foreign substances and broken grain in the product entering the rotating drum enter into specially made drum pockets with a rotating steel body by centrifugal force. When the rotating drum reaches a certain point, foreign substances and broken grains in the pockets fall into a special adjustable channel in the drum. While the cleaned grain comes out of the drum, foreign substances and broken grains falling into the channel are ejected by a spiral placed in the channel. During operation, the dry grain in the drum makes powder. This dust is extracted by low pressure air. In the food industry; In flour and semolina factories, Bulgur factories, In lentil cleaning facilities,

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Turkey

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It is used for separating garbage, straw, ear, other coarse and small foreign matter from wheat and other whole grains. In the food industry; In flour and semolina factories, seed cleaning facilities, grain cleaning and calibration facilities, grain factories, feed mills, silo facilities. In other similar industrial facilities; Low power consumption, high efficiency and high capacity Easy and minimum maintenance, trouble-free operation thanks to vibro-motor drive, Possibility to reach maximum capacity and efficiency for various grains with adjustable sieve angle, Durability and longevity Quick and easy replacement of sieves, practical cleaning possibility Quiet working

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Turkey

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It is used for separating garbage, straw, ear, other coarse and small foreign matter from wheat and other whole grains. In the food industry; In flour and semolina factories, seed cleaning facilities, grain cleaning and calibration facilities, grain factories, feed mills, silo facilities. In other similar industrial facilities; Low power consumption, high efficiency and high capacity Easy and minimum maintenance, trouble-free operation thanks to vibro-motor drive, Possibility to reach maximum capacity and efficiency for various grains with adjustable sieve angle, Durability and longevity Quick and easy replacement of sieves, practical cleaning possibility Quiet working

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Turkey

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Applications Fields ◾ Food industry ◾ Flour and semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Grain warehouses and silos ◾ Malt Factories Features & Advantages ◾ Complete control of the PLC ◾ High speed weighing and long service life thanks to the stainless steel load cell ◾ Special protection class IP 67 ◾ Easy calibration ◾ Various feeding system according to the type of product to be weighed ◾ Data information based on actual weight values ◾ Bulk flow measurement as required Show in total value weighed ◾ The ability to work individually or in a network

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Turkey

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The flow scale is ideal for mechanical conveying systems with continuous flow measurement. It is also used with vertical systems and belt conveyors. The ability to work in very small spaces due to its compact design, The ability to be easily installed, It is not affected by dust due to the measurement sensor being out of the process, Flow measurement and control during flow, flow measurement and control between 0.5-40T / S. Motor controlled feeding and integrated measurement system, dosing, flow rate control in percentage or kg / h, precise flow measurement and control with Loadcell, There is no pneumatic control in Akar scale. The system has no air dependency. The desired product mixture is made according to the values ​​entered from the flow scales placed under the wheat silos from the computer or the operator panel on the scale.

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Turkey

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◾ Fully PLC controlled. ◾ Precision weighing and long life with stainless steel load cells. ◾ 5/10kg.-10/25kg.and 25/50kg. weighing December. ◾ Automatic filling into bags with an open mouth. ◾ Lower and upper tolerance values that can be programmed separately. ◾ Automatic sack shaking mechanics. ◾ Separate weighing container feeding system according to the type of product to be bagged. ◾ Double coil feeding driven by separate motor. ◾ Single coil feeding driven by two-speed motor. ◾ Belt feed driven by two-speed motor. ◾ According to the product to be bagged and the desired tolerance, 13-22 tons/hour (50 kg. capacity Decoupled in bags) between. ◾ Special system panel from IP54 protection class ◾ Regulation bunker weighing unit and special vibration units in unloading bunkers. ◾ Easy calibration with keypad. ◾ Height adjustable sewing machine column.

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Turkey

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It is designed to feed the control sifter properly. The flour distributor is mounted on control sifters. It enables to feed the control sifters regularly and in equal quantities. Flour enters the distributor through the middle center and is distributed evenly from all outlets of the distributor with the help of a rotating chamber driven by a reducer motor. Various capacities and models are available according to the requirement of the sieve. Application Fields ◾ At food processing industry ◾ Flour and semolina mills ◾ Macaroni factories ◾ Feed mills ◾ At other similar industrial plants

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Turkey

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lubrication of cotton and corn picker harvesting mobile equipment Composed of non ionic emulsifiers and used 8-10 % for the production of high performance cotton picker solvents by admixing with base oils. Emulsifier is highly resistant to hard waters on application sites and gives very stable long life emulsions up to 100 DH water hardness Emulsifier enables picker solvent emulsions to be completely spreading on the surfaces of needles and gives perfect lubrication and washing affect.

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Using for attaching the grommets.

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Turkey

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We produce parts that will extend the life of your machines from fiberglass material with high durability and excellent elasticity! We use our fiberglass production technology for the machine parts you need with our principle of quality materials and minimum cost in industrial product manufacturing. We manufacture spare parts for your machines in our advanced production line and guarantee safe use for many years. With our sectoral experience of more than 36 years and our expert team, we offer special fiberglass production solutions for your company. High technology, creativity and productivity are the starting points of each of our projects…

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Turkey

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Grizzly screens are typically constructed by welding steel rails, rods, or bars into grids with a specific pattern. The selection of rails can vary in size, ranging from about 7.4 kg/m to approximately 225 kg/m. These rails generally run parallel to each other along the entire length of the screening surface. The spacing between the rails typically range from 5 to 200 mm. To facilitate the smooth flow of materials, the openings are often tapered, with the top being wider than the bottom. Heavy-duty grizzly bars are commonly cast from manganese steel and feature double tapers. These grizzly screens are designed to receive large lumps of ore from sources such as railroad wagons, tipper cars, and other bulk material handling systems that discharge materials from considerable heights. As a result, they are constructed to be exceptionally robust to withstand the impact and handling of heavy materials.

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Turkey

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Forging is a manufacturing process where metals and alloys are shaped into desired forms through the application of repeated blows from a hammer. This process is typically performed at high temperatures (hot forging), although some forging operations can be done at room temperature (cold forging) Typical forging applications are; Gears Flanges Crankshafts Connecting Rods Axles Shafts Bolts and Nuts Hooks and Shackles Valve Bodies Levers and Handles Chains and Sprockets Hand Tools Railroad Components

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Turkey

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Most of the plastic products are produced by injection method. Injection in summary; It is the process of injecting the melted raw material into the mold at a certain temperature and proportion and obtaining the plastic product after it cools. It is a method widely used in Turkey and in the world. As AYBERSAN Plastik Kalıp Sanayi, we also house the plastic injection process, which is an indispensable part of our injection mold production, within our company. Plastic injection; raw material amount, machine temperature, runner temperature, cooling time etc. It is a process that includes many factors at the same time. If it is not done by experts, there may be burrs, depressions, bursts, etc. in the product. undesirable consequences are inevitable. Our company, which sees quality and satisfaction as equivalent, has made and continues to make all necessary investments in this regard.

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Turkey

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Cone Crusher Spares: *Cone Mantle Liner *Hopper Assembly *Oil Flinger *Countershaft Bushing *Frame Seat Liner *Frame Pin Bushing *Upper Thrust Bearing *Socket Liner *Eccentric Bushing *Head Upper Bushing *Head Lower Bushing *Main Shaft *Adjustment Ring *Counterweight Liner *Feed Cone *Torch Ring Jaw Crusher Spares: *Crusher Jaw Block *Crusher Jaw Pitman *Jaw Plate *Crusher Jaw Wedge *Crusher Mast Bed *Pitman *Crusher Jaw Casting *Wedge Bolt Tertiary Crusher Spares: *Tertiary Bed *Tertiary Rotor *Tertiary Palette *Tertiary Shaft *Tertiary Rib VSI *Vertical Shaft and Sleeve *Vertical Shaft Rotor *Vertical Shaft Diamond *Vertical Shaft Distributor *Vertical Shaft Feed Eye Ring

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Turkey

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Mobile crushers are mounted on a self-propelled steel platform equipped with wheels, crawlers, or pneumatic pads for movement. The platform incorporates all necessary auxiliary equipment and subsystems for crusher operation. They operate independently on the mine floor. Placed at the working face, the crusher minimizes the need for truck or front-end loader transport, with planned moves occurring between one day and one week. Installation of mobile crushing plants is advantageous under specific conditions; * A clear and undisturbed geological situation, * Straight and long benches for shiftable face conveyor installation, * Long-term mine planning for various conveyors. The benefits of fully-mobile crushers include * Elimination of truck transport * Reduced personnel requirements * Avoidance of high truck maintenance costs * Decreased mine traffic * Overall improvement in mine safety.

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The Cone crusher has a smaller crushing chamber. Therefore, break the rocks by tightening them between the rotating spindles. In addition, these spindles are completely covered with a sturdy mantle and a manganese bowl liner covers the hopper. When the rocks enter between the lining of the bowl and the mantle, the rocks are tightened. The broken rock pieces fall to the next position where they break again. Then, the same process repeats until the broken pieces become small enough to pass through the narrow opening in the bottom of the conical crusher. Novelty Steel supplies; * Cone Crushers * Jaw Crushers * Gyratory Crushers * Impact Crushers

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