Machinery - Import export

A 40-60 TPH Limestone Crushing and Screening Plant is a facility designed to process limestone raw material into high-quality aggregates with a throughput capacity of 40 to 60 tons per hour. These plants are specifically designed to cater to the demands of different industries like construction, road building, and landscaping, where such high-quality limestone aggregates are required. It usually hosts primary crushing equipment, screening machinery, and conveyors—all designed to handle limestone material conveniently. The initial processing of larger limestone rocks into smaller, more workable fragments is done with primary crushers like jaw crushers and cone crushers. This is very important for the sizing of the raw limestone material, required for further processing, into a size that is ready for making the final product, as per the defined size and quality requirements.

These plants long lifespan makes them ideal for large-scale mining quarrying and recycling operations where the volume and consistency of the material being processed necessitate a dependable long-term solution with high productivity. Portable crushing plants can be built with specific operational requirements in mind taking into account factors like the type of material to be processed capacity requirements end-product specifications and spatial constraints unique to the site. The plant will be able to manage the expected throughput and material properties with this level of personalization providing a tailored solution that maximizes the profitability and productivity of the operations. Modern technology features like automation and monitoring systems which provide operators with precise control over the crushing process are integrated into operations to further improve their efficiency safety and scalability.

There are several reasons why steel structures are preferred over reinforced concrete structures. The main reasons are fast generation and seismic resistance. Steel structure reduces loss of life and property during disasters and ensures safety. Metallurgical facilities, industrial buildings, sports facilities, hangars, warehouses - these are structures in which metal structures are often used. Light or heavy steel is preferred depending on the project requirements. Since heavy steel is generally preferred in industrial buildings, its load-bearing capacity is suitable for industrial applications.

◾ Fully PLC controlled. ◾ Precision weighing and long life with stainless steel load cells. ◾ 5/10kg.-10/25kg.and 25/50kg. weighing December. ◾ Automatic filling into bags with an open mouth. ◾ Lower and upper tolerance values that can be programmed separately. ◾ Automatic sack shaking mechanics. ◾ Separate weighing container feeding system according to the type of product to be bagged. ◾ Double coil feeding driven by separate motor. ◾ Single coil feeding driven by two-speed motor. ◾ Belt feed driven by two-speed motor. ◾ According to the product to be bagged and the desired tolerance, 13-22 tons/hour (50 kg. capacity Decoupled in bags) between. ◾ Special system panel from IP54 protection class ◾ Regulation bunker weighing unit and special vibration units in unloading bunkers. ◾ Easy calibration with keypad. ◾ Height adjustable sewing machine column.

It is designed for separating flour particles stuck on bran and remaining in bran in flour and semolina factories. The flour and ash particles in the bran are separated and brought into the system and the efficiency is increased and efficiency is provided.

Metal parts inside the powdered or granular materials transported between the machines in the process are captured by magnets Decoupled. The magnet is placed on the lid that opens outwards. When the lid is opened, the magnet is taken out and provides ease of cleaning. Since it is produced with natural magnets, there is no energy consumption. Applications Fields ◾ At food industry ◾ Flour & semolina mills ◾ Feed mills ◾ All grain cleaning plants ◾ Corn processing plants ◾ Oil factories ◾ At plywood factories

The Air Channel is used for cleaning wheat, barley, legumes and soybeans. The machine removes all kinds of light materials different from cereal grains in terms of aerodynamic properties: garbage, straw and spike fractures, various seeds, peeled shell and dust from the product by means of air flow. While the grain products are distributed homogeneously in the width of the Air Channel with the feeding table of the machine or a vibrating feeder, the light particles in it are conveyed to the upper outlet channel with the air flow coming from the bottom, and the cleaned product falls down and transferred into the system. ◾ The lighting created by the window enables the separation to be seen clearly and thus all kinds of air adjustments can be made. ◾ Manufactured in two types, this machine with vibro motor is usually used with a Peeler machine, the non-motorized one is used with a Garbage Purifier machine.

It is used to separate heavy foreign materials such as stones, glass and metal pieces or soil pieces in the grain with the help of screening method and air. The machine consists of a fixed chassis and vibrating body. The stone separator, designed considering the difference in density of stone and grain, separates the stone by directing the grain in the direction of gravity, in the opposite direction of gravity, with the help of vibration. Wheat is separated from the stones with the help of a vibrating sieve. In addition, dust is absorbed by the air aspiration provided from the ventilation line. Apart from flour and semolina factories, it is also used in all grain factories, vegetable oil factories, cocoa and coffee processing plants. Application Fields ◾ At food industry ◾ Flour and semolina mills ◾ Cereal cleaning plants ◾ Corn factories ◾ Oil factories ◾ Malt factories ◾ Cacao and coffee plants

It performs the task of separating the light grains and shells of the unwanted foreign substances from the grain with the air flow. The grain is spread over the bottom by a vibrating feeder and conveyed towards the air duct. It is washed by the air flow opposite the movement of the grain, which enters the air channel with a homogeneous distribution. In the meantime, unwanted light grains are separated from the grain by moving with the air. Applications Fields ◾ Food Industry ◾ Flour Mills ◾ Semolina Mills ◾ Feed Mills ◾ Grain Cleaning Plants ◾ Corn Processing Plants ◾ Oil Factories ◾ Plywood Factories ◾ Grain Storage Silos ◾ Corn Mills ◾ Corn, barley, rye, oats, and so on grain processing plants

While the grain is carried upwards with the anchors made of hard material resistant to abrasion formed in appropriate dimensions on the rotor in an angled semi-cylindrical body made of stainless steel, the water is absorbed by the grain by subjecting it to intensive mixing at a measured speed. It is used in grain processing plants to ensure that the desired moisture content of the grains penetrate and feed the grain sufficiently. It brings the grain to be annealed with water and provides a homogeneous mixture. At the same time, a significant amount of peeling is ensured in the grain shell as a result of friction caused by the rotor rotating at high speed. Application Fields ◾ At food industry ◾ At the dry cleaning units of the flour and semolina mills ◾ At the grain processing plants where moistening process is required

It is designed to give water into the wheat during the tempering of the wheat. The semi-mechanically operating system is mounted on forced annealing machines or internal leak screw screw. The water to be supplied to the system is first filtered and cleaned, and the sensor detecting the flow of wheat delivers the amount of water whose flow rate is adjusted beforehand to the system by opening the solenoid valve, the sensor closes the solenoid valve when the flowing wheat is cut. There are various types of flowmeters, and special types are manufactured according to the application place and flow. Application Fields ◾ At food processing industry ◾ Flour and semolina mills ◾ Macaroni factories ◾ Feed mills ◾ At other similar industrial plants

Cleaning: Blower crushers remove foreign objects (stones, soil, metal fragments, etc.) from processed grain and other materials.) performs the cleaning process by breaking it down.

It’s for selecting the materials adjusts or aches and non- needed, which are in the wheat. The rollers pushed on the It separates impurities such as seed, barley, rye, lentil, cracked wheat, long grain and absut in wheat, corn, lentil, rice, and similar grains and is used to separate the broken pieces. Foreign substances and broken grain in the product entering the rotating drum enter into specially made drum pockets with a rotating steel body by centrifugal force. When the rotating drum reaches a certain point, foreign substances and broken grains in the pockets fall into a special adjustable channel in the drum. While the cleaned grain comes out of the drum, foreign substances and broken grains falling into the channel are ejected by a spiral placed in the channel. During operation, the dry grain in the drum makes powder. This dust is extracted by low pressure air. In the food industry; In flour and semolina factories, Bulgur factories, In lentil cleaning facilities,

It is used for separating garbage, straw, ear, other coarse and small foreign matter from wheat and other whole grains. In the food industry; In flour and semolina factories, seed cleaning facilities, grain cleaning and calibration facilities, grain factories, feed mills, silo facilities. In other similar industrial facilities; Low power consumption, high efficiency and high capacity Easy and minimum maintenance, trouble-free operation thanks to vibro-motor drive, Possibility to reach maximum capacity and efficiency for various grains with adjustable sieve angle, Durability and longevity Quick and easy replacement of sieves, practical cleaning possibility Quiet working

It is used for separating garbage, straw, ear, other coarse and small foreign matter from wheat and other whole grains. In the food industry; In flour and semolina factories, seed cleaning facilities, grain cleaning and calibration facilities, grain factories, feed mills, silo facilities. In other similar industrial facilities; Low power consumption, high efficiency and high capacity Easy and minimum maintenance, trouble-free operation thanks to vibro-motor drive, Possibility to reach maximum capacity and efficiency for various grains with adjustable sieve angle, Durability and longevity Quick and easy replacement of sieves, practical cleaning possibility Quiet working

Applications Fields ◾ Food industry ◾ Flour and semolina mills ◾ Feed mills ◾ Grain cleaning plants ◾ Corn processing plants ◾ Grain warehouses and silos ◾ Malt Factories Features & Advantages ◾ Complete control of the PLC ◾ High speed weighing and long service life thanks to the stainless steel load cell ◾ Special protection class IP 67 ◾ Easy calibration ◾ Various feeding system according to the type of product to be weighed ◾ Data information based on actual weight values ◾ Bulk flow measurement as required Show in total value weighed ◾ The ability to work individually or in a network

The high capacity packaging machine realizes sound and high extraction packaging. This is one of the most important machines in high-capacity factories. The capacity is up to 35-40 tons / hour.

◾ Fully PLC controlled. ◾ Precision weighing and long life with stainless steel load cells. ◾ 5/10kg.-10/25kg.and 25/50kg. weighing December. ◾ Automatic filling into bags with an open mouth. ◾ Lower and upper tolerance values that can be programmed separately. ◾ Automatic sack shaking mechanics. ◾ Separate weighing container feeding system according to the type of product to be bagged. ◾ Double coil feeding driven by separate motor. ◾ Single coil feeding driven by two-speed motor. ◾ Belt feed driven by two-speed motor. ◾ According to the product to be bagged and the desired tolerance, 13-22 tons/hour (50 kg. capacity Decoupled in bags) between. ◾ Special system panel from IP54 protection class ◾ Regulation bunker weighing unit and special vibration units in unloading bunkers. ◾ Easy calibration with keypad. ◾ Height adjustable sewing machine column.

It is designed to feed the control sifter properly. The flour distributor is mounted on control sifters. It enables to feed the control sifters regularly and in equal quantities. Flour enters the distributor through the middle center and is distributed evenly from all outlets of the distributor with the help of a rotating chamber driven by a reducer motor. Various capacities and models are available according to the requirement of the sieve. Application Fields ◾ At food processing industry ◾ Flour and semolina mills ◾ Macaroni factories ◾ Feed mills ◾ At other similar industrial plants

Most of the plastic products are produced by injection method. Injection in summary; It is the process of injecting the melted raw material into the mold at a certain temperature and proportion and obtaining the plastic product after it cools. It is a method widely used in Turkey and in the world. As AYBERSAN Plastik Kalıp Sanayi, we also house the plastic injection process, which is an indispensable part of our injection mold production, within our company. Plastic injection; raw material amount, machine temperature, runner temperature, cooling time etc. It is a process that includes many factors at the same time. If it is not done by experts, there may be burrs, depressions, bursts, etc. in the product. undesirable consequences are inevitable. Our company, which sees quality and satisfaction as equivalent, has made and continues to make all necessary investments in this regard.

700-1000 TPH Basalt Crushing and Screening Plant is made for basalt aggregate producing at high production through output. Basalt Crushing and Screening Plants can be used for many different purposes in a wide range of sizes, according to the third stage of the modern performance-made machine and machinery. These plants have a reinforcement of strong basalts that are characteristic of very great volcanic stones of high durability. These plants basically break large boulders of basalt rocks into smaller chips and thereafter screen them to generate high-quality aggregate, suitable for a large variety of applications in construction, infrastructure development, and industrial projects. These plants, by processing basalt rocks, play an important role in delivering strong materials needed for construction projects where durable and reliable aggregates are required to support heavy loads and environmental conditions.

The 500-750 TPH Basalt Crushing Screening Plant is an industrial installation designed for processing big rocks made of basalt into varied dimensions of basalt aggregates within a range of 500/750 tonnes each hour. Basalt is a pretty dense volcanic rock, durable, and strong, which is why it is at the top of the list of items used in construction works that require strenuous and long-lived materials. These plants are highly equipped with superior machinery and equipment required to effectively and more efficiently process huge loads of basalt, which is reduced to smaller sizes that mainly make up the need for various construction and industrial applications. The processed basalt aggregates are applied to a wide range of projects, including those for road construction, infrastructure development, and the production of concrete and asphalt products.

350-500 tph basalt crushing and screening plants have been introduced in special place, thanks to its ability to process the basalt and produce the required aggregate for making various kinds of construction work and meets an operating capacity of 350-500 tons per hour. It is associated with machinery and equipment that are in operation for basalt, one of the toughest durable volcanic stones. These plants are mainly designed to crush large basalt stones into smaller fragments and then screen them in a way to prepare good quality aggregates that are extremely versatile and suitable for a wide range of construction, infrastructure, and industrial projects. By helping to produce robust materials efficiently for the crushing of basalt, these plants correspond to construction projects requiring strong, dependable aggregates to survive heavy loads and harsh environmental conditions.

The 250-350 TPH Basalt Crushing and Screening Plants are purposely created for producing a variety of aggregate sizes at throats ranging between 250 and 350 tons per hour. These plants require the availability of specially designed machinery and equipment concerned with the processing of basalt, a resilient volcanic stone with strength and durability. Such plants are mainly aimed at increasing the crushing rate of basaltic stones by reducing them into smaller fragments and screening them effectively so as to produce fine quality and graded aggregate, suited in dimension to mainly these general classes of constructions, infrastructure development, and industrial projects. Properly processed basalt materials ensure a complete solution in the routing of materials, very important in the construction of strong buildings whose degree of strength and toughness is highly reliable.

A 150-250 tph Basalt Crushing and Screening Plant is a progressive facility that processes 150-250 tons of basalt stone at input sizes of 600 mm, into end products of 0-5mm, 5-12 mm, 12-24 mm. These are appropriate for road constructions as well as commercial purposes. These plants are generally designed to crush large basalt rocks into smaller fragments and screen them to produce high-quality aggregates suitable for applications in construction, infrastructure development, and industrial projects. Manufacturing robust materials by means of efficient basalt processing, these plants are important contributors to the various construction endeavors that must be carried with the utmost certainty in mind.

100-150 tph Basalt Crushing and Screening Plants are specialized facilities designed for processing basalt stones into various sizes of aggregates at a throughput capacity ranging from 100 to 150 tons per hour. These plants are equipped with machinery and equipment tailored for handling basalt, a durable volcanic stone known for its strength and versatility. The primary function of these plants is to crush large basalt stones into smaller fragments and then screen them to produce high-quality aggregates suitable for applications in construction, infrastructure development, and industrial projects. By efficiently processing basalt, these plants play a vital role in producing robust materials essential for various construction endeavors requiring resilient and reliable aggregates.

The 50–100 tph basalt crushing and screening plan is a plant that embodies facilities to screen and process basalt stones into a form with different stone sizes containing a capacity range from 50 to 100 tons per hour. These are plants designed scrupulously for taking extra care in handling the volcanic stone, basalt, which is known for its strength and durability. These plants primarily crush big stones of basalt into smaller pieces, after which they screen the materials that have come up with different sizes applicable in building, infrastructure, and industrial use. In essence, these plants produce high-quality aggregate that is used in projects that require materials to be equally strong and formidable.

A 40-60 TPH Basalt Crushing Screening Plant represents the optimal configuration in regard to crushing and curing basalt stones for a proper production facility. Basalt, the volcanic rock, with phenomenal indicators for stress, is filled with the unknown minerals, having extremely unique properties, hardness, and durability, making it easy to produce. These plants intake large stones of basalts, crush them into smaller fragments using a primary crusher, and then secondary crushers take over to refine the material in order to obtain aggregate fractions of certain sizes. The vibration screens classify the crushed basalts into different size fractions. This systematic approach guarantees that projects in construction, infrastructure, and landscaping that require top-quality basalt aggregates meet the final quality and usability required.

A basalt crushing and screening plant is a facility that meets the purposes of crushing and screening of basalt stones into aggregate sizes demanded on construction fields, infrastructure, and industry. Basalt is an igneous rock with basaltic features. Large pieces of basalt are broken into smaller ones in the process of crushing, made with such equipment as jaw crushers or cone crushers. After the primary crushing stage, it is separated by sifting in order to segregate the particular material according to size, enabling the production of different sizes of the same material. The efficiency of separation for these highly intermixed crushed basalt materials, in different fractions by size, by the vibrating screens makes them an integrative screen in the process. It is t he enormous product that comes out from basalt\toc crushing and screening plants. It can be used as high-quality aggregate for making concrete, building highways, making gardens, and other constructions that need firm an