Profile processing - Import export

It is the furnaces where the hardening process of various aluminum profiles is happened, in other words, the aging process. Aluminum profiles are loaded into the furnace with the help of loading cars. The profiles which are kept in the oven at about 185 °C for 6-8 hours will be harden with the aging process. The whole operation is programmed with the PLC control unit. Thanks to its safe guillotine doors, they contribute to the air circulation in the interior and provide security with the locking mechanisms.

Introducing Aluminium Machining - Your Premier Provider of Proficient Profile Production and Processed Products At Aluminium Machining, we take pride in offering comprehensive services to our esteemed customers. Our expertise extends beyond profile production, as we also specialize in delivering top-notch processed or finished products utilizing the latest CNC and mechanical processing centers. With our state-of-the-art facilities, we guarantee precise cutting up to 5 mm, maintaining a remarkable tolerance of ± 0.1 mm. Our double-head saws enable us to effortlessly execute angled cuts ranging from 350mm to an impressive 12000mm. To further cater to your specific requirements, we possess the capability to conduct drilling, unloading, and die-cutting processes using eccentric presses. Additionally, our proficient team can seamlessly perform CNC milling and unloading processes, ensuring unparalleled precision and efficiency.

The Compact Design CNC profile machining center with 4 controlled axes X-Y-Z-A. The machine is mainly designed for processing aluminium profiles. Apart from aluminium, it can also process any light alloy profiles with the help of dedicated customized cutters. The bridge carrying the high-speed electro spindle moves on linear guides by the brushless servo motors independently from the drive and processes any shape on the profiles. The electrospindle can rotate from 0 to 180 degrees independent from the drive and machine in any angular position and change the tools from the tool changing magazine with 7 positions. The CADCAM software is a customized tool for “ino machinery” profile machining centers. The pneumatic reference point tilts up and down automatically according to the machine’s working cycle.4 pieces of profile clamping units are positioned manually by the operator according to the places that the CADCAM decides.

ino XP 8000 is a Gantry type 4 axis CNC machining center for processing profiles. The Maxi-Steel type of extra strengthened machine body has a huge rigidity and flexibility in processing profiles of 350 mm X 350 mm in 0,1 mm / 1-meter precision and 80 mt./min X-Axis speed. With the heavy body and the gantry type of machining bridge, it is possible to process the heaviest aluminium profiles, even hardened steel and stainless steel profiles. The clamping units are moved automatically by the column, and the data is collected from the 3D CADCAM profile machining software that generates G codes from the profile drawings. All profile data can be imported from dxf and dwg files very easily through the software. The machining operations can be programmed by using the ready macros for drilling and milling. The machine has a 7.5 kW 24.000 rpm spindle with adjustable speed for different thicknesses of materials.

CNC profile machining center with economical design cabin moving on X-Y-Z axes. It can work on aluminum and PVC profiles. Specially designed for door and window profiles. It works on profiles with a high-speed spindle moving on a steel body equipped with a CNC controller unit and servo motors. The reference point at the beginning and end of the machine is lifted manually and determines the zero point of the profiles. Profile clamping pneumatic vices are placed on linear guides in 4 units as standard equipment. It works with Uni_Link, customized software for door&window manufacturing, and the clamp positions are displayed on Uni_Link’s own interface. Thanks to the Uni_Link program, Dxf drawings of door and window profiles are exported to the machine HMI. The size of the door profile to be processed is entered, hinge type, lock type is selected, and the machine performs parametric calculations on the profile perfectly.

The Compact Design CNC profile machining center with 4 controlled axes X-Y-Z-A. The machine is mainly designed for processing on aluminium profiles. Apart from aluminium, it can also process any kind of light alloy profiles with the help of dedicated customized cutters. The bridge that is carrying the high speed electrospindle is moving on linear guides by the brushless servo motors independently from the drive and process any kind of shape on the profiles. The electrospindle can rotate from 0 to 180 degrees independent from the drive and machine in any angular position and change the tools from the tool changing magazine with 7 positions. The CADCAM software is a customized tool for “ino machinery” profile machining centers. The pneumatic referance point tilt up and down automatically according to the machine’s working cycle.

PIM 6508 is 8-axis CNC controlled machining center which is specifically designed to process any kind of PVC profiles in the market. The machine can do all operations on four sides of PVC profiles such as milling, opening key holes, water slots, hinge holes, handle holes, marking, saw blade cutting etc. PIM 6508 has the programming feature which provides minimum waste and maximum amount of production. 10 pieces of PVC profiles can be placed on the feeding conveyor of the machine and 3-axis pneumatic gripper moves them into the milling & cutting center for the milling and cutting operations. Operator attaches barcodes on the processed profiles to make them ready for welding operation. Servo control system providing CNC motion at 8-axis Fully automated feeding, carrying, positioning, cutting and transferring units Performing operations on four sides of PVC profiles such as milling, opening key holes, water slots, hinge holes, handle holes, marking, saw blade cutting etc.

Corner Cleaning Machines are designed for the cleaning of welding chips of PVC profiles that is welded at angle of 90°. CNC 608: 2 x servo drive motors, CNC 610: 4 x servo motor drives. After welding, operator or Robot mechanism (SA 260) automatically takes the frame from the place where the cleaning process start and carry out the cleaning of the flashes by means of the spinning mechanism Zero and standard welding can be selected from the screen All units parameters can be set inde pendently according to the frames Automatic frame and sash profile recognition system Automatic line can be made by combining with Four Corner Welding Mach.(DK 540), Cooling Unit (SA 250) and Rotating Robot (SA 260) at a later date Eliminate the flashes on the lower and up per surfaces by two independently operated cleaning units (CNC 610) Memory capacity of 6500 profiles Windows based industrial PC and 15’’ LCD touch screen color monitor Remote connection via internet and providing technical support

AIM 7510 is 5-axis servo controlled machining center which is designed to perform drilling, grooving, notching, taping, saw milling, etc. on all kinds of aluminum & PVC profiles, light alloys in general and thin walled steel profiles. Efficient and economic processing on the six sides of the profiles is possible with this fully automatic machining center. The moveable turret type of tool magazine equipped with12 standard tools provide a fast tool change.It is housed in the mobile gantry to minimize the tool change time. An additional magazine for the saw blade with 350 mm dia. ensures the ease of machining on the exterior applications of the profiles. The machine can be used in tandem mode, a work method that allows machine stop times to be reduced to a minimum as it allows workpiece change time (loading/unloading) to be run “while the machine is operating. Automatic clamp recognition and clamp positioning is available.

PRODUCT INFORMATION AIM 7510 is 5-axis servo controlled machining center which is designed to perform drilling, grooving, notching, taping, saw milling, etc. on all kinds of aluminum profiles, light alloys in general and thin walled steel profiles. Efficient and economic processing on the 5 sides of the profiles is possible with this fully automatic machining center. The moveable turret type of tool magazine equipped with12 standard tools provide a fast tool change.It is housed in the mobile gantry to minimize the tool change time.An additional magazine for the saw blade with Ø350 mm ensures the ease of machining on the exterior applications of the profiles. The machine can be used in tandem mode, a work method that allows machine stop times to be reduced to a minimum as it allows workpiece change time (loading/unloading) to be run “while the machine is operating. Automatic clamp recognition and clamp positioning is available.

PRODUCT INFORMATION AIM 4310 is 3-axis CNC controlled machining center which is designed for the working of all kinds of aluminum & PVC profiles, light alloys in general and temporary operations of thin-walled steel profiles with special cutters. By means of the additional aggregate tool, various profiles can be machined with 4-axis movement. The machine can be used in tandem mode, a work method that allows to machine stop times to be reduced to a minimum as it allows workpiece change time (loading/unloading) to be run "while the machine is operating. The machine has automatic vise positioning feature (with CAMPROX software) and equipped with magazine unit holding 8 tool-units (second magazine unit optional) with the possibility of placing 2 aggregate tools and 1 milling saw to perform machining on the 5 sides of the pieces. Isolated cabinet reduces the noise of machine and provides safety of the operator. GENERAL FEATURES: • Designed for all kinds of drilling, grooving,...

PRODUCT INFORMATION AIM 4420 is a 4-axis servo-controlled machining center that is designed to perform drilling, grooving, notching, taping, sawmilling, etc. on all kinds of aluminum & PVC profiles, light alloys in general and thin-walled steel profiles. Efficient and economic processing on the three sides of the profiles is possible with this fully automatic machining center. General Features: • It is designed to make operations on three surfaces of the profiles such as a hole, slot, corner relieve, saw cutting, tapping, flow drilling, etc. • CNC automation system providing motion control at 4-axis • Linear type of magazine unit for 11 standard tools and Ø180 mm of the saw blade • Flow drilling and tapping feature by means of encoder spindle (optional) • Automatic clamp recognition and clamp positioning are available • CNC controlled spray tool lubrication system • Pneumatically working 4 pcs of clamps for gripping the workpiece

PRODUCT INFORMATION CA 603 Single Corner Cleaning Machines are used for striping of bottom and top surfaces and cleaning outer corners of 90° PVC cleaning profiles. High quality stripping and cleaning operations by means of the hydro-pneumatic system Profile processing capability up to 180 mm of height Practical change of cutter provides ease of operation Fixing the workpiece firmly by means of the vertical and horizontal clamps Stops automatically after stripping and cleaning operation PLC operation system Centering system to fit the profiles properly on the setsquare Robust machine stand Pneumatic tool fixing and releasing system Stripping blade levels are adjustable according to laminated and un laminated profiles Processing capability of 2 different PVC profile 4 different cutter set can be mounted on a modul (CA 603) STANDARD ACCESSORIES Air gun OPTIONAL ACCESSORIES Corner cleaning cutters Videolar TECHNICAL SPECIFICATIONS 1200Wx 2~3 400V AC 50-60 Hz. 3000 D/dak RPM

PRODUCT INFORMATION Automatic screwing of the steel reinforcement bar in the PVC profiles that comes out of PIM 6508 and PCC 6505 Profile Processing and Cutting Centers. Machine is fully compatible with the PIM 608 or PCC 6505 Processing & Cutting Centers Machine measure the length of the profile automatically and determine the number of the screw Automatic centering of PVC profiles at the screwing section by servo motor controller Screwing conveyorconveys PVC profiles that comes out from the Processing & Cutting Centers 2 pcs. of servo controlled screwing heads perform the screwing operation as per the program that is made by the operator Separately positioned screw feeding units ensure non-stop screwing operations Seamless screwing by the screw feeders positioned independently of screwing heads Technical support and trouble shooting can be done by remote connection by via VNC All error messages and system status information can be observed on the screen by using the HMI prog

PRODUCT INFORMATION After welding clean up down and corner sides of 90º PVC Profiles after welding. High quality stripping and cleaning operations by means of the hydro-pneumatic system Profile processing capability up to 180 mm of height Practical change of cutter provides ease of operation Fixing the workpiece firmly by means of the vertical and horizontal clamps PLC operation system Centering system to fit the profiles properly on the setsquare Robust machine stand Stripping blade levels are adjustable according to laminated and un laminated profiles Pneumatic tool fixing and releasing system Single or multi cleaning operations can be processed Automatic start up feature when profile placed on the table Stops automatically after stripping and cleaning operation STANDARD ACCESSORIES Air gun OPTIONAL ACCESSORIES Corner cleaning cutters Videolar TECHNICAL SPECIFICATIONS 1200 Wx3 400V AC 50~60 Hz 3000 D/dak RPM D: 215 d: 32 mm. 36 Lt/dak. 6~8 Bar 92x 101x 143 cm 249 kg. 198 kg.

Cleaning the corners of PVC profiles after welding. Cleaning the top and bottom surfaces of the corners. Independent application of upper and lower stripping and corner cleaning processes with buttons. Profile driver that centers the profile before corner cleaning for precise cleaning. Possibility to connect 2 or 4 different knives. Optionally, it can be used with single or double motors. Automatic case wing separation feature

Manufactured qualities : 304, 304L, 316, 316L, 316Ti, 321, 409, 409L, 430, 430Ti, 436, 439 ( according to AISI norm )manufacture norm : DIN 17455, DIN 17457 Measure and tolerance norm: EN ISO 1127 Production interval stainless steel pipe : 9x0.6mm – 114x4,0mm> Production interval stainless steel profil : 10x10mm – 80x80mm Surface process. Processless. 180 - 220 - 320 - 440 Sand grinding. onur@ucelsteel.com

Gives standard brightening effect to Aluminium profiles during polishing process.