Extrusion line - Import export

The line preheater guarantees successful and high-quality preheating of the conductor for the subsequent extrusion. This improves the adhesion of the cable insulation and the adhesion of the conductor. The preheater is suitable for use in extrusion lines for manufacturing of all types of cables. Properties Inductive heating technology Robust and durable design Material library for fast setup Integrated wire speed sensor that automatically compensates the power output Integrated PoE Ethernet interface Integrated web server in all processor versions Benefits Automated range selection with smart self-monitoring Actual input temperature for control circuit (analogue 0-10 V or serial RS) Optional fine wire guide for very small diameter ranges.

In-line fault testing on single wires and cables during the extrusion or rewinding process has become standard procedure today. ZUMBACH Spark Testers can be used to test the most diverse range of cable products as per international standards, like IEC 62230, UL 1581, UL 2556 and other. Integrated ports allow communication for easy integration with quality control systems (e.g. USYS). According to various applications, ZUMBACH offers Mains Frequency, Direct Current and High-Frequency spark testers. Typically they are installed at the end of the cooling trough in extrusion lines or in rewinding pro- cesses and detect the smallest defects and bare patches in the insulation or sheathing of electrical wires and cables. Properties Testing with sinusoidal alternating voltage and mains frequency or low frequency Bare patch and pinhole detection Electrodes for product diameters up to 250 mm Models with up to 40 kV AC or 28 kV DC available

The MSD models are universally suited and can be used in all cable production lines to measure wires and cables of all types. In tube and hose extrusion lines, they are indispensable aids for measuring pressure pipelines, waste water and heating tubes, and other types of rubber hoses. MSD devices can also contribute to quality monitoring in cold applications in the steel and metal industry. Additionally, the measuring device can be used for non-ferrous and offshore productions. Properties The measuring principle is based on state-of-the-art CCD technology with several point-source LEDs as lighting sources. Non-contact measurement Very high measuring rate Differently coloured LEDs illuminate the measuring axes, for interference-free measuring during simultaneous measurements or reflecting products Integrated interfaces such as Ethernet IP, Profinet IO, Profibus DP and others Integrated web server in all processor versions.

The processor is used for communication, analysis and display of sensor values for continuous transparency in processes such as: – Wire drawing – Extrusion procedures – In-line or off-line applications – Cutting – Drawing procedures – Tube forming and welding – Taping – Peeling – Centreless grinding – Stranding / assembling – Coating applications Properties Application for specific processor solutions available Processor for monitoring and controlling measuring values Statistical analysis and logging Product recipe management and storage Digital and analogue inputs and outputs Possibility to integrate several sensors Integrated standard host interface FFT/SRL analysis for maximum 4 parameters Zumbach RealTime operating software provides maximum virus protection thanks to embedded software solution.