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ELMOR
Switzerland
Counting machine elmor C1: accessories and variants Conveyor bowls The parts to be counted with the elmor C1 counting machine are transported in a vibrating conveyor and are singularised by means of a sorting element. Both the conveyor bowl as well as the sorting element can be selected among different variants , depending on the properties of the product to be counted. A) Standard conveyor bowl made of anodised Aluminium with universal – sorting element FS0. FS0 is manually adjustable for all part sizes from 0.1 to 18 mm in diameter. B) Special sorting elements instead of FS0: FS1, manually adjustable, optimised for cereals, rice, paddy and products of similar shape and size FS2: manually adjustable, optimised for corn, soybeans, peas, beans and products with similar shape and size FS3: fine-drive adjustable in height and width, for very flat seeds or flat mechanical parts with the following dimensions: width: 0.5 to 10 mm, height: 0.5 – 8 mm, maximum length: 20 mm C) Special conveyor bowl with additional lateral opening for mechanically eliminating of accompanying substances, suitable for corn, cereals, soybean, paddy, etc. The height of this opening can be adjusted from 0 to 5 mm and allows unwanted accompanying substances laterally be sorted out. Not suitable for parts smaller than 1 mm in diameter. Can be used with sorting elements FS0, FS1, FS2, or FS3 combined. D) To meet the needs of various industries, the conveyor bowls can be made of other materials . These bowls are for example extremely impact resistant or correspond to the rules of the FDA, etc. Such trays can be made from various basic materials like Titanium, PEEK, Polyamide and others. E) The standard aluminum bowls can be treated or coated in order to satisfy specific requirements. With increased mechanical stress or when in contact with food, the surface can be hard anodized. A hard coating of nickel has a high surface hardness and is FDA approved, Polyurethane (PU) coating permits rapid transport of heavy mechanical parts and prevents noise and wear. Again, FDA approved materials can be used. F) Feeder Bowl with vertical outlet: Short cycle times are possible, as the seeds leave the bowl after a short run time. Advantageous when many different lots must be processed, often used for the fast 1000 grain weight measurement. Used for seeds which can be easily singularised like Crop, Soy, Corn, Canola etc. The seeds should have a diameter of 2 mm or more. Volume 0.8 litres, or about 2500 kernels of Corn. Dual Product Outlet The dual product outlet can increase the productivity in Preset Mode (= repetitive batch counting). Each time when a batch is counted, the outlet switches to the other side and the counter restarts automatically. The dual discharge chute is intended to be used for counting crop seeds or corn, which are filled directly into bags, but can also be used for other seeds with 1mm diameter or more. Automatic Seed Weight Sorter Each single seed of a lot is automatically placed on a scale. The Automatic Seed Weight Sorter measures the weight of each seed and compares it with one or several limits. According to the result of this comparison, the weighed seed is then transferred into two or more containers. So the parts can weighed and sorted either into good and bad parts or into several weight classes. Filling Carousel The C1 parts counter can be combined with the elmor 780 carousel filler. The carousel filler allows semi automatic, to a large extent unsupervised filling of vials, tubes, small containers as well as bags from paper, glassine or composite material. Filling adapter Adapter for small containers, bottles, laboratory tubes etc. This adapter allows dustfine and costly parts to be filled directly into containers. The C1 seed counter can be started only when a container is present.The filling adapters are manufactured individually on request. Dust Cover If specific small parts are processed, a dust cover can be of advantage. This is for example the case with pharmaceutical components, implants or with parts that need to be processed in a protective atmosphere. In this case, nitrogen or other gases or may be introduced through the dust cover. Ionizer When transporting small parts in the vibrating conveyor bowl there is a risk that the parts can become electrostatically charged. The correct separation of the charged parts becomes difficult. With an ionizer, the charged parts can be neutralised, shortly before leaving the bowl, in the region of the sorting element. The ionizer used in elmor C1 seed counter is manufactured by a specialized company, which is represented worldwide. The head of the ionizer is attached inside of a dust cover. Receipt Printer for Seed Counter elmor C1 The result of each completed count is printed automatically. The printing is done in plain text and bar code. During sample preparation or inventory counts many customers have expressed a wish to be able to print the determined number immediately. This can be done with this new accessories for the C1 counter. Faulty manual recordings are obsolete. Technical data: Paper: standard thermopaper rolls, 80mm width. Internal cutter, label length 64mm Barcode: Code 128 (International Standard ISO/IEC 15417), other codes on request Power supply: 100 – 240V, 50/60Hz The C1 seed counter must be equipped with an elmor printer interface board Feeding Conveyor elmor 610 Feeding conveyor and storage hopper for automatic refilling of the conveyor bowls of the counting machines elmor C1, C3 or CX Intermediate storage container of counted parts When a seed counter is combined with a packaging machine, it may be advantageous to add a container for synchronization therebetween. When the counting operation has finished and the packing machine is ready, a discharge flap is opened briefly, so that the content of the container is discharged into the packaging machine. Then the flap closes and the counting machine begins with a new operation. As a result, the waiting time that would be needed before a packaging machine is ready for the next lot can be greatly reduced, allowing a shorter cycle time. Depending on the task different volumes can be realized.
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Switzerland
The packaging machine elmor 800 is a small, compact and versatile packaging machine for premade bags like seed sachets. The machine can be combined with all elmor seed counters, but also with counting devices from other manufacturers or with other dosing devices such as dosing scales or volume-dosing machines. The seed counting and packaging machine elmor 800 can fill and close sealable flat bags or pregummed bags. In addition to the filling and closing, the bags can also be marked with an inkjet printer. Changing of the bags requires only a few seconds. A replaceable bag stack allows changing to other formats without time-consuming adjustments. Just change the stack and continue. Therefore, the packaging machine elmor 800 is especially suited for the packaging of seed specialties or organic seeds where many different varieties, but mostly small batch sizes have to be packed. The packaging machine elmor 800 is designed as a table top model.
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Switzerland
Filling machine for XY arrays Biaxial positioning device for automatic filling of microtitre plates, arrays of vials, tubes, or containers in one or two dimensional arrangements with the elmor counting machines. The modular designed elmor 900 filling machine may be configured individually for different types of containers or different plate shapes and sizes, e.g. for microtitre plates with 6, 12, 24, 48 or 96 wells. The machines may be modified to cater for a wide variety of applications and customer requirements. Picture: Example of a XY-filler for 6 microtitre plates with a temperature-controlled base plate.
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Switzerland
The feeding conveyor elmor 610 serves to refill the counting machines elmor C1, C3 or CX continuously and unattended. The feeding conveyor elmor 610 consists of a hopper, a feeding unit and a level sensor. Once the filling level in the conveyor bowl of the counting machine elmor C1, C3 or CX falls below a minimum value, it is automatically refilled through the feeding conveyor elmor 610. For small and light parts such as seeds, a linear vibratory conveying device is used. The hopper has 4 liters of storage volume. For large or heavy items refilling is done via a belt conveyor. The storage volume in this case is 10 liters or more. With the feeding conveyor elmor 610 a long operating autonomy is achieved, especially when the couning machine runs in combination with a filling or packaging machine. Technical data Suited for parts larger than 2 mm in diameter Type of conveyor: linear vibratory conveyor or belt conveyor Storage volume: 4 litres (vibratory conveyor) or 10 litres (belt conveyor) Level sensor: a precise sensor switches the conveyor on and off depending on the level to be regulated elmor Green Design Our label for: high energy efficiency longevity no standby power loss most components may be recycled production without solvents, ROHS conformity
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Switzerland
Seed counter, counter for small parts elmor C1 The elmor C1 is a universal counting machine for any small and irregularly shaped parts, such as: Finest plant seeds Vegetable seeds Cereals, Maize, Rice, Canola Insects, Pupae, Eggs Pharmaceuticals, pills, casules Gems, diamonds and precious stones Bulk semiconductor chips Small mechanical parts Implants All these products have in common is that they are either irregularly shaped, lightweigt or very small. Therefore these parts are difficult to handle manually. Dosing these parts with scales is often flawed or impossible. The seed counter C1 is specialized for exactly counting of such parts in small to medium quantities. Important applications of the C1 seed counter are the repetitive, precise counting of a preselected number of parts or the conventional determination of the 1000 grain weight according to ISO 520:2010. Parts with diameters from 0.2mm to about 18mm can all be processed with the same adjustable conveyor bowl. For fast counting of large amounts the 650 multi-channel counting machine can be used. The seed counter C1 is characterized by a robust construction, a fool-proof operation and a large, bright display that is easy to read even in daylight. The count signal is processed by a microprocessor which allows also the detection of parts with particularly difficult shapes. The parts counter C1 is equipped with terminals for remote control so that it can be combined, for example with packaging and filling machines. The C1 seed counter is the successor of our model 600, which was produced from 1980 for about 25 years. The new seed counter elmor C1 combines modern electronics with the proven key components that were already responsible in the previous model for long durability and unmatched accuracy. The C1 can be described with attributes such as longevity, durability, robustness and reliability – this for many years. Technical data Counter for small parts from 0.2 to 18 mm in diameter (*) Cylindrical parts can have a length of up to 20 mm (*) Only one adjustable conveyor bowl is used for the whole size range Conveyor bowl: anodised Aluminium, sorting element FS-0. Other bowls and sorting elements available on request Display and preset range of the counter: 0 to 99’999 Modes of operation: Preset counter, Totaliser The conveyor speed is reduced shortly before reaching the desired quantity to achieve a high dosing accuracy External connections allow the combination of the seed counter C1 with other devices, e.g. packaging machines. Typical performance data for spherical parts of 2mm diameter: Counting speed: about 50’000 parts per hour Counting error: 1/10’000 for clean, easy to separate parts Modes of operation: Totaliser Preset counter (*) other sizes on request The C1 counting machine is the central part of a system that can be adapted for many different applications. Some variants are standardized available, such as: Conveyor bowls for specific tasks Counter with dual product outlet Automatic seed weight sorter Filling carousel for bags and/or vials Filling adapter for containers Dust cover Ionizer Receipt printer Feeder / hopper with a few litres storage volume If your application can not be covered with these accessories, please contact us so that we can propose you a customized solution. elmor Green Design Our label for: high energy efficiency longevity no standby power loss most components may be recycled production without solvents, ROHS conformity
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ELMOR
Switzerland
The elmor CX counter module is mostly used as dosing unit on packaging machines. The open constructed counting head has a narrow width. Thus, multihead dosing systems can be realized easily also in tight spaces. The CX counter module consists of two parts: the counting head with conveying unit and sensor and the control unit. The control unit of the CX counting module is completely remote controlled via a PLC. The technical data of the CX counter module are quite similar to the data of our C1 seed counter. Example: Dosing module with 4 counter heads Multihead seed counter using the elmor CX With courtesy of: Tempel Verpakkingstechniek (NL) For more information please contact: info@vandertempel.nl Technical data Countable parts: 0.2 to 18 mm in diameter Cylindrical parts up to 20 mm length All sizes are counted with the same adjustable conveyor bowl; for parts with extreme shapes or sizes the sorting element can be customized The conveying speed can slow down automatically shortly before reaching the desired amount to achieve a high dosing accuracy. Spherical parts of 2 mm diameter have the following performance values: Counting speed around 50,000 pieces per hour Counting error: 1 per thousand or less The counting range and the count modes are determined by the PLC Conveyor bowls The parts to be counted are transported in a vibrating conveyor and are singularised by means of a sorting element. Both the conveyor bowl as well as the sorting element can be selected among different variants , depending on the properties of the product to be counted. A) Standard conveyor bowl made of anodised Aluminium with universal – sorting element FS0. FS0 is manually adjustable for all part sizes from 0.1 to 18 mm in diameter. B) Special sorting elements instead of FS0: FS1, manually adjustable, optimised for cereals, rice, paddy and products of similar shape and size FS2: manually adjustable, optimised for corn, soybeans, peas, beans and products with similar shape and size FS3: fine-drive adjustable in height and width, for very flat seeds or flat mechanical parts with the following dimensions: width: 0.5 to 10 mm, height: 0.5 – 8 mm, maximum length: 20 mm C) Special conveyor bowl with additional lateral opening for mechanically eliminating of accompanying substances, suitable for corn, cereals, soybean, paddy, etc. The height of this opening can be adjusted from 0 to 5 mm and allows unwanted accompanying substances laterally be sorted out. Not suitable for parts smaller than 1 mm in diameter. Can be used with sorting elements FS0, FS1, FS2, or FS3 combined. D) To meet the needs of various industries, the conveyor bowls can be made of other materials . These bowls are for example extremely impact resistant or correspond to the rules of the FDA, etc. Such trays can be made from various basic materials like Titanium, PEEK, Polyamide and others. E) The standard aluminum bowls can be treated or coated in order to satisfy specific requirements. With increased mechanical stress or when in contact with food, the surface can be hard anodized. A hard coating of nickel has a high surface hardness and is FDA approved, Polyurethane (PU) coating permits rapid transport of heavy mechanical parts and prevents noise and wear. Again, FDA approved materials can be used. F) Feeder Bowl with vertical outlet: Short cycle times are possible, as the seeds leave the bowl after a short run time. Advantageous when many different lots must be processed, often used for the fast 1000 grain weight measurement. Used for seeds which can be easily singularised like Crop, Soy, Corn, Canola etc. The seeds should have a diameter of 2 mm or more. Volume 0.8 litres, or about 2500 kernels of Corn. Feeding Conveyor elmor 610 Feeding conveyor and storage hopper for automatic refilling of the conveyor bowl of the counting machine elmor CX elmor Green Design Our label for: high energy efficiency longevity no standby power loss most components may be recycled production without solvents, ROHS conformity
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