Tool change - Import export

Smed method - quick changes The SMED method, or the quick change method, helps us reduce the time it takes to change a tool or product in the work process. Due to the growing number of product versions and the size of the batches we produce, the SMED method can achieve very large savings in the availability of our working resources. Changes in the economic environment require companies to respond flexibly to the changing demands of their customers. Therefore, a rapid change process is needed. If a company has a large product portfolio, there are basically only two options; integrate production into large batches or change the production program frequently. Frequent changes associated with the machine replacement process are optimized using the SMED method.

Hydraulic presses for a broad variety of pressing, foaming, punching and forming tasks FRIMO HyPress standard machines can be adapted to fit table size, stroke, clearance, and press force requirements. Numerous options are available including safety packages, pivoting rams and tables, tool change systems, automation solutions, and complete customizations. The standard presses are designed as bolted, welded structures. The machine feet, head and sides are manufactured with high precision and fastened with fitting keys. The ram is guided via prisms and can be easily readjusted. It can alternatively be column-guided.

Rotary table machines are used for applications that involve production of large counts in cycle time-optimized manner. The machine design allows for dividing the application into several process steps. The number of operating stations depends on the respective task. The individual operating steps are performed in the different stations within the work space simultaneously with loading in the loading area. Indexed tool change is optionally possible.

The longitudinal seal modules for FIN and overlap seals represent high-quality, continuously manufactured seals for bags (horizontal and vertical) and chained bags. Easy sealing tool change allows for customized and material-saving seam design. Precise and easily accessible adjustment elements, as well as electronic force adjustment allow for highest-level sealing results. For applications with increased requirements to cleaning, a special housing has been designed that protects the unit during wash-down.

Shuttle table machines are characterized by an operating area that is separated from the loading station. The plastic parts to be welded can thus be optimally loaded into the equipment. Thanks to good accessibility, assembly and loading tasks can be easily performed. Can optionally be designed with one or more work stations. Approach of several operating positions is performed by means of a freely programmable linear drive. In this way, weld tasks can be divided into individual process steps. Tool change systems: optionally available.

The solid machine design of the h-frame press with section steel frame structure is the basis for integration of multi-head tools. Equipment with up to 16 ultrasonic generators allows for cycle time-optimized process sequences in one processing station. The weld tools are moved far up by means of a pneumatically operated H-frame so that large-volume plastic components can be comfortably loaded into the work station. Additional solutions available for quick and safe tool change.

Designed for fine, precise, intensive works in small formats, the CharlyDMCII milling machines are used for many applications: metal engraving, fine machining, plasturgy, design, rapid prototyping, electronics… STRENGTHS • Rigid steel/cast aluminium structure. • Double guide grinded steel prismatic rails and preloaded ball beatings. • Transmission by ball screws. • Fixed table / mobile gantry kinematics • Available in servo-brushless motorization. • Economical version with step by step motorization. • Design and ergonomy. • Small footprint. • Available with automatic tool change. • Very high frequency spindle for machining and fine works. • Parts held by vacuum table (option). • ISO programming, industry standard. • Machining of soft materials and metals. • Quality and industrial performances of Charlyrobot machines. • Compliant with European safety directive Machine 2006/42/CE. Models DMCII 301/303 DMCII 601/603 DMCII 6121/6123 X stroke 310 mm 610 mm 610 mm Y stroke (without...

Thanks to their simplicity of use, to their amazingly fine milling results and to their wide surface of milling, the charly4U/2U are a reference in their field with their capacity to mill metals such as aluminium, brass, for a limited budget Refer to the exemples of applications : Jewels engraving Masks Household appliances Lights Furniture Aluminium frames Plastics and PVC frames Marking Jewels creation Podiatry and orthopedics The strengths • Performance and dynamics of the millings. 
• XYZ stroke 310 x 220 x 160 mm (charly4U).
 • XYZ stroke XYZ 600 x 420 x 280 mm (charly2U).
 • Structure made of very rigid steel.
 • Double guiding by prismatic rails in grinded steel with re-circulating ball bearings.
 • Integrated greaser on each axis.
 • Interpolation 3 dynamic axes.
 • Easy, fast and reliable tool change and point-zero pickup, thanks to the tool sensor.
 • Design and ergonomics. 
• 180° visibility. 
• Lighting : integrated halogen. 
• Installation, taking over and...

16 1/2" x 80" GAP BED CAPACITY. 3 & 4 JAW CHUCKS. QUICK CHANGE TOOL POST PLUS HOLDERS. 3 POINT STEADY. 2 1/2" SPINDLE BORE. 24 1/2" SWING IN GAP. 40 - 2000 RPM AINJEST RAPID THREADING SCREW GAURD

TYP C 043/ES Cutting, stamping and bending device for axial components Description To make the insertion of components with short leads into p. c. boards possible, the leads have to be cut to suitable length, bend to the required pitch and - if necessary- stamped. Both, suitable length and required pitch can be adjusted by adjusting screws. After this set- up the components can be processed. Cutting length and pitch are fully adjustable. The stamping result for the leads depends on the used tool. Leadforming ist tool specific and can be manufactured to meet customer requirements. The difference to the types C 043 and C 043 E is the integrated Pneumatic which makes the rearrangement of the Bending- and Formingtools possible. This means, that the tools can be approached to the components. Espacially bendings with Flush- Mount- bead can be done. The taped components can be processed automatically. The processing- speed is continuously variable. The tool change for different bending dimensions takes about 5 minutes. Components

TYP C 043/B Cutting, stamping and bending device for axial components Description To facilitate the placement of short axial leaded components that must be cut before insertion into the circuit board to the appropriate length and bent to the required height and - if necessary - marked. This axial taped components are processed in high- components. The machine type C 043 / B can be adjusted using the adjustment spindles cutting length and the embossing position. The setting is displayed on the relevant scale of the device. Optionally can be monitored through a digital display setting. The embossing tool is specifically for connecting pins and is manufactured according to customer requirement. The machine can be upgraded for the various tools. The taped components are fed into the machine and processed automatically. The transport speed is infinitely variable. The tool change for other forms of bending takes about 5 minutes. Components

TYP C 067 Cutting, stamping and bending device for radial components Description The Streckfuss machine Type C 067 is designed to process power transistors of types TO 18, TO 92, TO 126, TO 127 and TO 220 with 3 or more radial leads. Also different components (e.g. LED's) can be processed, which fit into the supply- shaft of the machine. The operation of the machine is restricted on filling up the exchangeable feed magazine with components to be processed. Optionally the machine can be equipped with a round- conveyor, to supply loose components automatically to the machine for processing. The tools are equipped with strain relief- valves to eliminate stress to the component body, when the leads are bend and cut. Once formed and cut the component is stored in a collection bin, seperated from shavings. The tool- change for different forms takes less than 5 minutes. Components

TYP C 043/E Cutting, stamping and bending device for axial components Description The Streckfuss machine Type C 043/E is designed, to cut stamp and bend axial leaded components for both horizontal and vertical mounting. To make the insertion of components with short leads into p. c. boards possible, the leads have to be cut to suitable length, bend to the required pitch and - if necessary- stamped. Both, suitable length and required pitch can be adjusted by adjusting screws. After this set- up the components can be processed. Option: the adjustments can be checked by a digital display. The stamping result for the leads depends on the used tool. These tools can be manufactured to meet customer requirements. The machine can be re- set for the different tools. The taped components can be processed automatically. The processing- speed is continuously variable. The tool change for different bending dimensions takes about 2 minutes. Components

TYP C 043/BS Cutting, stamping and bending device for axial components Description To facilitate the placement of short axial leaded components that must be cut before insertion into the circuit board to the appropriate length and bent to the required height and - are marked - if necessary. This axial taped components are processed in high- components. The machine type C 043/BS can be adjusted using the adjustment spindles cutting length and the embossing position. The setting is displayed on the relevant scale of the device. Optionally can be monitored through a digital display setting. The embossing tool is specifically for connecting pins and is manufactured according to customer requirement. The machine can be upgraded for the various tools. The taped components are fed into the machine and processed automatically. The transport speed is infinitely variable. The tool change for other forms of bending takes about 5 minutes. Components

TYP C 043 Cutting, stamping and bending device for axial components Description The Streckfuss machine Type C 043 is designed, to cut stamp and bend axial leaded components for both horizontal and vertical mounting. To make the insertion of components with short leads into p. c. boards possible, the leads have to be cut to suitable length, bend to the required pitch and - if necessary- stamped. Both, suitable length and required pitch can be adjusted by adjusting screws. After this set- up the components can be processed. Option: the adjustments can be checked by a digital display. The stamping result for the leads depends on the used tool. These tools can be manufactured to meet customer requirements. The machine can be re- set for the different tools. The taped components can be processed automatically. The processing- speed is continuously variable. The tool change for different bending dimensions takes about 2 minutes. Components

TYP C 068 Cutting, stamping and bending device for radial components Description The Streckfuss machine Type C 068 is designed to process power transistors of types TO 18, TO 92, TO 126, TO 127 and TO 220 with 3 or more radial leads. Also different components (e.g. LED's) can be processed, which fit into the supply- shaft of the machine. The operation of the machine is restricted on filling up the exchangeable feed magazine with components to be processed. After the processing action the components are then desposited into a second tube for collection. The tools are equipped with strain relief- valves to eliminate stress to the component body, when the leads are bend and cut. Once formed and cut the component is stored in a collection bin, seperated from shavings. The tool- change for different forms takes only about 2 minutes. Components

Weldon Holders