Machine modernization - Import export

Cooperation with us can take different forms depending on your needs. Intecker offers full service in the field of plant maintenance and machine service. We also provide qualified employees to support internal resources in the company. Our specialists will ensure high-quality of services, and a short response time, and give the customer confidence that everything is under control. In our headquarters, we have a CNC machine park and specialist facilities (automation engineers, constructors, programmers, and operators). This allows for quick processing or production of the required elements. We focus on comprehensive activities tailored to the individual needs of the client.

With our comprehensive and modern machine fleet (numerically-controlled machining centres, lathes and milling machines), we oversee the quality processes and manufacturing deadlines for the metal and plastic components of the equipment we design. With this know-how and the immediate availability of our machining equipment, we offer a proactive and flexible service which is invaluable for our customers. We can therefore provide a rapid response to any machining enquiries and adapt to any unexpected changes made during projects. However, our key asset is the proximity of our manufacturing workshop to our Design Office, which facilitates the sharing of skills and the optimisation of components. This high-level of reactivity and flexibility also means that we can quickly respond to requests for replacement parts or repairs in case of unexpected breakdowns.

This modern machining technology offers a host of advantages over more conventional processes. STEEC makes available to its customers its know-how in micro drilling by spark erosion. The principle of this machining process is the same as for wire spark erosion, except that the tool used for cutting is no longer a wire but an electrode shaped according to the precision machining require. The part and the tool (electrode) are not therefore in contact with each other, in fact it is an electric arc formed between the electrode and the part that will machine the latter. This is also called sparking. The part must be necessarily be conducting to be able to be machined by this method and it is prerequisite for using this method. This absence of contact between the tool and the part makes it possible to machine very hard materials such as titanium for example.

We have extensive experience in the metal designs of small and medium-sized structures and the modernization of machine parts. We are able to design or support the process of designing and manufacturing machine parts and steel structures. The physical connection of the design office with the production hall gives us the ability to quickly respond to customer needs and check the proposed technical solutions. Since 2006, steel structures have been the main area in which we help our clients. We are not only manufacturing steel elements to order – very often we help and support our customers in ensuring that metal structural elements meet all strength and utility requirements, and that they are maximally economical. As steel structure fabricators, we are able to produce any steel structures to order – of course, we are also subject to certain technological limitations, but they are small enough that they are not the main obstacle where welding of steel structures occurs.

Machining centers and CNC turning centers allow for steel turning, metal milling, aluminum milling and the production of single details and production series with difficult and complex shapes in the highest accuracy class. Turning and milling services are the basic methods of machining various materials. However, conventional machining is time-consuming and, in addition, does not guarantee a high level of repeatability in the case of series production. Therefore, Marxam Project encourages CNC turning and milling to take place in our plant. Thanks to the use of modern machines, CNC milling services and CNC turning services ensure a high class of accuracy of the machining process.

The use of appropriate technology and high-precision machines allows us to ensure that plate rolling operations are carried out according to each customer’s request. The machines we use for rolling metal, have a very wide range of metal sheet rolling, which are intended for serial production (industrial sheet rolling), as well as for individual, single projects. The use of modern machines for bending sections allows us to provide service also during aluminum bending or sheet rolling operations of closed profiles and pipes.

One Concept, Many Applications FRIMO EcoForm machines provide state of the art technology that stems from more than 25 years of thermoforming expertise. These machines have the most modern technology in a compact, user-friendly form. They are designed as standardized single-station machines for vacuum forming and vacuum laminating films and sheet materials. They can also be used in the IMG ( In-Mould Graining) process. EcoForm Thermoforming Machines for Plastic Sheets EcoForm thermoforming machines for plastic sheets are the result of continuous product development and improvement and offer a concept superior in many technical details and convincing in terms of economic efficiency, operating convenience, and process reliability.

Your project is in the best hands at SCHOCK. Our experienced engineers use state-of-the-art methods to plan all resources and guarantee on-time production. In addition, we supervise your tool over its entire life cycle. In mold and tool making, we work with high-quality milling machines, wire and die-sinking EDM machines, and modern CNC-controlled grinding machines.

Precision in toolmaking is crucial for the quality of your products. Our experienced mold-making team manufactures your tools professionally and functionally. Your project is in the best hands at SCHOCK. Our experienced engineers plan all resources with the most modern methods and guarantee on-time production. Furthermore, we provide full lifecycle support for your tools. In mold and toolmaking, we utilize high-quality milling machines, wire and sinker EDM machines, as well as modern CNC-controlled grinding machines. Our service offerings in the field of injection mold tooling include, among others: Injection molds Multi-component molds (rotary tables, index plates, core-back, transfer technology) Insert technology Gas internal pressure (GID) Foil overmolding (IMD) Thermoset molds Prototype and small-series molds Injection molds: up to 1,000 x 800 mm and 2.5 tons Multi-component molds: rotary tables, index plates, core-back, transfer technology

Our individually programmable cutting devices revolutionize the machining of aluminum and stainless steel as well as a wide variety of types of structural steel. Clean and burr-free cross-sectional images of hard as well as soft materials meet your high requirements. LVD Laser Electra FL 3005: Incredibly fast and flexible, the Electra fiber laser cutting system is ideal for ultra-high-speed cutting of thin sheet metal materials. The Electra can cut a wide range of ferrous and non-ferrous metals. • Ergonomic, modern design • Optimized machine design for maximum dynamics • Ultra-high-speed cutting • Processing speed up to three times faster than with CO² • Intuitive LVD Touch-L touch screen control • Highly efficient fiber laser source • Automatic shuttle table system Trumpf Laser: The new generation of the proven laser machine TruLaser 3040 combines innovative technologies and high laser power with a new design concept and optimized operation.