Clamping systems - Import export

The easy operability and rapid adjustment using a scale means that the clamping jaws can be quickly and surely adapted to new workpieces The workpiece is always centred through the systematic construction of the 5-axis compact clamping system. The optimal accessibility to the workpiece allows short, standard tooling to be used. Tooling costs are significantly reduced. Positive down force by a clamping depth of >5 mm. Clamping widths of 20 mm to 320 mm are possible. Assembly: The 5-axis clamping system compact can be mounted on T-slot tables, grid systems or, using an adapter flange on conventional zero-point clamping systems. Accessory: Seating ledge 41345 Jaw plates 41320 Pendulum jaws 41325 Centre jaws 41335 Coupling for cross-clamping 41365 Order the seating ledges and jaw plates with pins separately.

Flange plate, piston and body rust-resistant, bright. Screws electro zinc-plated. Collet red or clear anodised. Note: Machinable collet system with base plate for mounting on 50mm pitch grid plates. The flange plate can be used for external or internal clamping collets. The contour of the workpiece to be clamped is machined into the collet. Free-form and asymmetrical contours can be clamped. The integrated spring package generates a clamping force of 5.8 kN. The clamping force can be raised to 43.5 kN by pneumatic post-clamping. The clamp is released by blowing compressed air onto the lower piston surface pushing the piston upwards and releasing the clamping force on the collet. Clamping travel 0.2 mm. Repeat accuracy < 0.01 mm. Accessory: Collet for external or internal clamping 03179

drylin® W - Advantages Dirt-resistant Weight saving Lubrication-free High speed Silent and light weight drylin® W - Advantages drylin® W - technical properties The technical properties of the drylin® W profile guide system Technical properties drylin® W - configuration Find the right profile guide system in 4 simple steps with the system and life calculation. drylin® W - configuration Single rail and housing bearing - round Sizes: 10 mm, 16 mm, 20 mm and 25 mm DryLin® W single rail and housing bearing - round Single rail and housing bearing - angular Sizes: 6 mm, 10 mm, 16 mm and 20 mm DryLin® W single rail and housing bearing - angular double rail, round Sizes: 10 mm (rail width 40 mm, 74 mm and 120 mm), 16 mm (rail width 58 mm), 20 mm (rail width 82 mm) and 25 mm (rail width 120 mm) DryLin® W double rail Guide carriage, assembled Sizes: 10 mm, 16 mm, 20 mm and 25 mm DryLin® W guide carriage, assembled double rail, square Sizes: 06 mm (rail width 30 mm), 10 mm (rail width 40 mm and 74 mm) and 16 mm (rail width 58 mm) drylin® W double rail, square Mono-slide guide carriage Size: 10 mm Mono-Slide guide Single rail and housing bearing - round, adjustable Sizes: 10 mm, 16 mm and 20 mm Linear Guides with “Turn-To-Fit” Hybrid bearing WJRM drylin® roller bearings - Roll and glide for easy movement. drylin® W hybrid bearing | roller bearing hybrid bearing double WJRM drylin® double roller bearing - Roll and glide for easy movement. drylin® W hybrid bearing double Double rail, reduced weight Sizes: 6 mm (rail width 30 mm), 10 mm (rail width 40 mm and 80 mm) DryLin® W double rail, reduced weight Hybrid carriage with rollers Size: 10, 16 mm DryLin® W hybrid carriage with rollers Stainless steel guide V4A, individual Size: 20 mm DryLin® W stainless steel guide V4A - individual Stainless steel guide V4A - double DryLin® W stainless steel guide V4A - double drylin® W slider rails/carriages drylin® W rail profiles with 3/8" threads, complete rails with Ø 10 mm through bore, with/without hand clamps DryLin® W double rail, square Gliding elements For round and angular rails. DryLin® W - Gliding elements Manual clamp Developed for simple positioning tasks. DryLin® W - Manual clamp Digital measuring system With immediate digital indication of position. DryLin® W - Digital measuring system Hand clamp for higher forces Designed for positioning tasks with higher forces. DryLin® W hand clamp for higher forces DryLin® WKMEX digital measuring system with external output drylin® WKMEX measuring system with external output DryLin® SLW - the compact* Spindle-lift tables The extremely thin unit is based on a DryLin® W profile system, and its entire length is supported. This design offers an extremely high torsional stiffening simultaneously with compact dimensions. DryLin® SLW - Compact DryLin® ZLW Toothed belt axis For quick positioning of small loads. DryLin® ZLW - Toothed belt axis Single rail and housing bearing - round Sizes: 10 mm, 16 mm, 20 mm and 25 mm DryLin® W single rail and housing bearing - round Single rail and housing bearing - angular Sizes: 6 mm, 10 mm, 16 mm and 20 mm DryLin® W single rail and housing bearing - angular double rail, round Sizes: 10 mm (rail width 40 mm, 74 mm and 120 mm), 16 mm (rail width 58 mm), 20 mm (rail width 82 mm) and 25 mm (rail width 120 mm) DryLin® W double rail Guide carriage, assembled Sizes: 10 mm, 16 mm, 20 mm and 25 mm DryLin® W guide carriage, assembled double rail, square Sizes: 06 mm (rail width 30 mm), 10 mm (rail width 40 mm and 74 mm) and 16 mm (rail width 58 mm) drylin® W double rail, square Mono-slide guide carriage Size: 10 mm Mono-Slide guide Single rail and housing bearing - round, adjustable Sizes: 10 mm, 16 mm and 20 mm Linear Guides with “Turn-To-Fit” Hybrid bearing WJRM drylin® roller bearings - Roll and glide for easy movement. drylin® W hybrid bearing | roller bearing hybrid bearing double WJRM drylin® double roller bearing - Roll and glide for easy movement. drylin® W hybrid bearing double Double rail, reduced weight Sizes: 6 mm (rail width 30 mm), 10 mm (rail width 40 mm and 80 mm) DryLin® W double rail, reduced weight Hybrid carriage with rollers Size: 10, 16 mm DryLin® W hybrid carriage with rollers Stainless steel guide V4A, individual Size: 20 mm DryLin® W stainless steel guide V4A - individual Stainless steel guide V4A - double DryLin® W stainless steel guide V4A - double drylin® W slider rails/carriages drylin® W rail profiles with 3/8" threads, complete rails with Ø 10 mm through bore, with/without hand clamps DryLin® W double rail, square Gliding elements For round and angular rails. DryLin® W - Gliding elements Manual clamp Developed for simple positioning tasks. DryLin® W - Manual clamp Digital measuring system With immediate digital indication of position. DryLin® W - Digital measuring system Hand clamp for higher forces Designed for positioning tasks with higher forces. DryLin® W hand clamp for higher forces DryLin® WKMEX digital measuring system with external output drylin® WKMEX measuring system with external output DryLin® SLW - the compact* Spindle-lift tables The extremely thin unit is based on a DryLin® W profile system, and its entire length is supported. This design offers an extremely high torsional stiffening simultaneously with compact dimensions. DryLin® SLW - Compact DryLin® ZLW Toothed belt axis For quick positioning of small loads. DryLin® ZLW - Toothed belt axis drylin® W - Advantages Dirt-resistant Weight saving Lubrication-free High speed Silent and light weight drylin® W - Advantages drylin® W - technical properties The technical properties of the drylin® W profile guide system Technical properties drylin® W - configuration Find the right profile guide system in 4 simple steps with the system and life calculation. drylin® W - configuration

The 5-axis vice features excellent stability and flexibility, and is extremely easy to use. The 5-axis vice can be used as a positive-down force vice or normal vice. When the positive down force function is used, the workpiece can be held with a repeat accuracy of ±0.01 mm. A workpiece clamping height of 180 mm enables easy access during machining. The clamping width is preset using the crank handle, cutting down on setup times. Additionally, the closed geometries and the resistance to dirt that they provide keep maintenance and repair times to a minimum.

Locating cylinder tempered, black oxidised. Balls hardened, bright. Note: Locating cylinder with quick-clamp system for extra timesaving during setups. Insert the locating cylinder into the receiving hole and press the button. The three balls are pushed out and position the components. By tightening the set screw a 1/4 turn using an hexagonal key, the components are positively and securely held.

It is recommended that the cam lever is in a vertical position when the collet is positioned in the bore. The function of the clamping system was tested in bores with tolerance H7. All values for retaining force are guide values and are given without safety factor. The suitability for the respective application must be checked by the user. Advantages: Two components can be joined together without tools. The components are perfectly centred in the clamped state. The compact design means that the mandrel collet with cam lever can even be used in blind holes. There are no specific dimensional requirements for the holes. Additionally, the surfaces and design do not need to have any specific properties. Functional principle: The clamping system is inserted in the hole in the open state. At the beginning of the locking process, the mandrel collet expands and clamps itself in the lower component. The integrated disc spring assembly creates a positive down force

Steel 1.0037. Aluminium EN AW-6060. Version: Steel electro zinc-plated. Aluminium anodised. Note: The machined tolerances of these round and square tubes are individually matched to the tube clamping system. *Square aluminium size 10x10 are only available as solid bars. On request: - Custom cut length (L max. 5000 mm) - Stainless steel tube (L max. 3000 mm)

Housing hardened and black oxidised. Contact faces ground. Note: This positioning and clamping system is especially suitable for installation in fixtures (plates, clamping tower blocks, etc.) in all mounting positions. The modular design allows the number of and distance between the locating cylinders to be ideally adjusted to suit the clamping task. Due to the small diameters, the spacing between the locating cylinders can also be reduced. The 3 clamping balls are mechanically released through control of the locating cylinder with the "opening" connection. The 3 clamping balls move inward and the fixture can be changed quickly. For clamping, the air is taken from the "opening" connection and the "clamping" connection then receives air on the locating cylinder. The 3 clamping balls are mechanically driven outward again and the new fixture is clamped. To achieve optimal retaining force, the locating cylinder remains connected to the air.

Grippers and inserts are ideal for use in clamping arms, gripping systems, clamping fixtures, clamping jaws and self-aligning pads. The use of grippers allows the transfer of very high torque values and above average grip, even with hard materials and surface irregularities. Form O: The abrasive diamond surface is bonded firmly to the base. It is ideally suited to supporting smooth or slippery applications with a minimum of clamping pressure. This allows the diamond particles to get a firm grip on a very small area with minimum damage to the surface. The diamond surface offers excellent wear resistance. Form P: The polyurethane surface is vulcanised firmly to the ball. It is abrasion-resistant and does not discolour. It offers optimum protection against damage to delicate surfaces. The pearl-like surface gives a firm grip and allows air to escape so as to prevent any suction effect between the contact surface and the self-aligning pads.

Pneumatic clamps have the following advantages compared to hand clamps: The operator is relieved of frequent clamping. Several clamps can be activated at the same time and can be closed in a specific sequence. Single or multiple clamps can be activated from varying positions by machine control or hand control. Because of the toggle system: the clamp remains closed if the air supply fails. the air consumption is low due to the large end ratio. pivoting the clamping arm achieves a large opening travel. optimum force and movement ratios are achieved. VL = air consumption per complete cycle in dm³ at 6 bar. Selection criteria: To select the correct size of pneumatic clamps, the possible clamping force at 6 bar (any compressed media are permissible, maximum pressure 10 bar) is specified besides the retaining force. F3 is the possible clamping force that the clamp exerts on the end of the clamping arm, F4 the force it exerts on the fulcrum side.

designed for various tool interfaces, e.g. HSK, SK, collet chuck slot and short taper equipped with manual or automatic clamping system permanent grease lubrication or oil-air lubrication