Clamping systems - Import export

The easy operability and rapid adjustment using a scale means that the clamping jaws can be quickly and surely adapted to new workpieces The workpiece is always centred through the systematic construction of the 5-axis compact clamping system. The optimal accessibility to the workpiece allows short, standard tooling to be used. Tooling costs are significantly reduced. Positive down force by a clamping depth of >5 mm. Clamping widths of 20 mm to 320 mm are possible. Assembly: The 5-axis clamping system compact can be mounted on T-slot tables, grid systems or, using an adapter flange on conventional zero-point clamping systems. Accessory: Seating ledge 41345 Jaw plates 41320 Pendulum jaws 41325 Centre jaws 41335 Coupling for cross-clamping 41365 Order the seating ledges and jaw plates with pins separately.

Flange plate, piston and body rust-resistant, bright. Screws electro zinc-plated. Collet red or clear anodised. Note: Machinable collet system with base plate for mounting on 50mm pitch grid plates. The flange plate can be used for external or internal clamping collets. The contour of the workpiece to be clamped is machined into the collet. Free-form and asymmetrical contours can be clamped. The integrated spring package generates a clamping force of 5.8 kN. The clamping force can be raised to 43.5 kN by pneumatic post-clamping. The clamp is released by blowing compressed air onto the lower piston surface pushing the piston upwards and releasing the clamping force on the collet. Clamping travel 0.2 mm. Repeat accuracy < 0.01 mm. Accessory: Collet for external or internal clamping 03179

The 5-axis vice features excellent stability and flexibility, and is extremely easy to use. The 5-axis vice can be used as a positive-down force vice or normal vice. When the positive down force function is used, the workpiece can be held with a repeat accuracy of ±0.01 mm. A workpiece clamping height of 180 mm enables easy access during machining. The clamping width is preset using the crank handle, cutting down on setup times. Additionally, the closed geometries and the resistance to dirt that they provide keep maintenance and repair times to a minimum.

Locating cylinder tempered, black oxidised. Balls hardened, bright. Note: Locating cylinder with quick-clamp system for extra timesaving during setups. Insert the locating cylinder into the receiving hole and press the button. The three balls are pushed out and position the components. By tightening the set screw a 1/4 turn using an hexagonal key, the components are positively and securely held.

The screw is tightened or the clamping lever is turned to expand the two wedges in the hole. The infinitely adjustable shaft collar enables one or more stop elements with various thicknesses to be securely fixated. Application: These clamping pins are perfect for fixing standard stop elements with various thicknesses to hole grid boards / welding tables with hole Ø 16 mm or 28 mm. Advantages: Infinitely adjustable clamping range of 0-36 mm and 0-75 mm. Not affected by the diameter or surface quality of the bore (up to H12). Clamping range can be easily preset using the scale. Gentle clamping in the bore. Pull-down effect even with thin table material (≥8 mm or ≥4 mm). Compatible with conventional stop elements.

Steel 1.0037. Aluminium EN AW-6060. Version: Steel electro zinc-plated. Aluminium anodised. Note: The machined tolerances of these round and square tubes are individually matched to the tube clamping system. *Square aluminium size 10x10 are only available as solid bars. On request: - Custom cut length (L max. 5000 mm) - Stainless steel tube (L max. 3000 mm)

Housing hardened and black oxidised. Contact faces ground. Note: This positioning and clamping system is especially suitable for installation in fixtures (plates, clamping tower blocks, etc.) in all mounting positions. The modular design allows the number of and distance between the locating cylinders to be ideally adjusted to suit the clamping task. Due to the small diameters, the spacing between the locating cylinders can also be reduced. The 3 clamping balls are mechanically released through control of the locating cylinder with the "opening" connection. The 3 clamping balls move inward and the fixture can be changed quickly. For clamping, the air is taken from the "opening" connection and the "clamping" connection then receives air on the locating cylinder. The 3 clamping balls are mechanically driven outward again and the new fixture is clamped. To achieve optimal retaining force, the locating cylinder remains connected to the air.

Grippers and inserts are ideal for use in clamping arms, gripping systems, clamping fixtures, clamping jaws and self-aligning pads. The use of grippers allows the transfer of very high torque values and above average grip, even with hard materials and surface irregularities. Form O: The abrasive diamond surface is bonded firmly to the base. It is ideally suited to supporting smooth or slippery applications with a minimum of clamping pressure. This allows the diamond particles to get a firm grip on a very small area with minimum damage to the surface. The diamond surface offers excellent wear resistance. Form P: The polyurethane surface is vulcanised firmly to the ball. It is abrasion-resistant and does not discolour. It offers optimum protection against damage to delicate surfaces. The pearl-like surface gives a firm grip and allows air to escape so as to prevent any suction effect between the contact surface and the self-aligning pads.

Pneumatic clamps have the following advantages compared to hand clamps: The operator is relieved of frequent clamping. Several clamps can be activated at the same time and can be closed in a specific sequence. Single or multiple clamps can be activated from varying positions by machine control or hand control. Because of the toggle system: the clamp remains closed if the air supply fails. the air consumption is low due to the large end ratio. pivoting the clamping arm achieves a large opening travel. optimum force and movement ratios are achieved. VL = air consumption per complete cycle in dm³ at 6 bar. Selection criteria: To select the correct size of pneumatic clamps, the possible clamping force at 6 bar (any compressed media are permissible, maximum pressure 10 bar) is specified besides the retaining force. F3 is the possible clamping force that the clamp exerts on the end of the clamping arm, F4 the force it exerts on the fulcrum side.