Processing of wire - Import export

The WPC is an integrated solution to produce wires for switch cabinets: it marks them and crimps the corresponding wire end ferrule. The WPC loads an EPLAN or other CAE file and produces all wires within this list step by step. Cross-sections from 0.5 mm² to 2.5 mm² are supported. For each item in this list, the wire is cut to length sequentially with the help of the multi feeder Z+F EVOFEED® , the corresponding labels are printed and the correct ferrule is crimped to the wire with the UNIC-GV universal crimping machine. The thermal transfer printer (THM-MMP) is suitable for all markers and labels of the MultiMark family as well as for continuous material, fabric and polyester labels, heat shrink tubing or PLC labels. The operation of the individual steps is carried out manually, which allows the operator to route and connect the wires for the complete job in the switch cabinet wire by wire. Due to the high level of automation it is not necessary to change wires and ferrules.

Depending on the variant, the new, compact Wire Terminal WT fully automated wire assembly machines can produce up to 24 or 36 different wires in cross-sections ranging from 0.5 mm² to 2.5 mm² fully automatically, with zero manual intervention. AS Wire Terminal WT24, The compact Wire Terminal 24 fully automated wire processing machine, ensures efficient,cost-effective wire processing. Up to 24 different, wires in cross-sections ranging from 0.5 mm² to 2.5 mm² may be processed, fully automaticall

The IST AG 200 °C Pt Temperature Sensor Series offers an excellent long-term stability and fast response time with low self-heating within a temperature range of -200 °C to +200 °C.​ The sensors are offered in various standard lengths with Cu/Ag- single or stranded wire with PTFE -insulation. The directly welded wires offer an outstanding robustness and are optimal for connector assemblies or for soldering, welding and crimping. Additionally, the 200 °C Pt temperature sensors are also available with Ag-wire (Ø 0.25 mm) and metallized backside. Furthermore, the 200 °C Pt Temperature Sensor Series can be customized to fit application-specific requirements e.g. different insulation materials or lead wire diameters. ​The IST AG Pt temperature sensors up to 200 °C are also available with: — Metallized backside — Wire lengths fitted to application-specific wire lengths — Ends stripped to optimize welding processes — 2-, 3- and 4-wire configuration

RealProbeTemp Sensor Resistivity: 100 Ohm at 0 °C TCR: 3850 ppm/K Tolerance: IEC 60751 class F0.15 Temperature range: -50 °C to +200 °C Dimensions: in round stainless steel housing, Ø 6 mm x 25 mm long Wires: 4x Cu/Ag stranded wire AWG 28/7, PTFE-insulated (2x red, 2x white), 385 mm long Furthermore, the 200 °C Pt Temperature Sensor Series can be customized to fit application-specific requirements e.g. different insulation materials or lead wire diameters. ​The IST AG Pt temperature sensors up to 200 °C are also available with: — Metallized backside — Wire lengths fitted to application-specific wire lengths — Ends stripped to optimize welding processes — 2-, 3- and 4-wire configuration

This modern machining technology offers a host of advantages over more conventional processes. STEEC makes available to its customers its know-how in micro drilling by spark erosion. The principle of this machining process is the same as for wire spark erosion, except that the tool used for cutting is no longer a wire but an electrode shaped according to the precision machining require. The part and the tool (electrode) are not therefore in contact with each other, in fact it is an electric arc formed between the electrode and the part that will machine the latter. This is also called sparking. The part must be necessarily be conducting to be able to be machined by this method and it is prerequisite for using this method. This absence of contact between the tool and the part makes it possible to machine very hard materials such as titanium for example.

Copper solid wire with the addition of manganese and silicon, intended for MIG / MAG (GMAW) welding of non-alloy steels, such as general structural steels, steels for pressure vessels and marine steels, as well as for welding fine-grained carbon-manganese steels for the same purpose , with a minimum yield strength of less than 420 MPa. When welding with OK Autrod 12.51 filler wire, Ar / 20CO2 or pure CO2 can be used as the shielding gas. OK Autrod 12.51 wire in ESAB's unique Octagonal Marathon Pac packaging is perfect for mechanized welding processes. TECHNICAL PARAMETERS Wire diameter: 0.8 mm Roll weight: 5 kg Spool diameter: 200mm Shielding gas used: CO2, Ar / CO2 mixture

Spark erosion involves removing material from a conducting part and eroding it to give it the desired shapes and dimensions by means of electrical discharges. In the wire sparks erosion process an unwinding metal wire, under tension, is immersed in water or in another insulating liquid (dielectric) with the part to be worked. The current transmitted forms an electric arc which gives rise to precise, programmed degradation of a section of the part. The residues created by wearing of the part are removed by the water or dielectric liquid. STEEC carries out both spark erosion and fine wire micro spark erosion operations Wires spark erosion and machining Equipped with the latest wire spark erosion technologies, STEEC is able to carry high precision cutting with wires of standard sizes whose diameter may vary from 0.15 to 0.25 mm in all types of mechanical parts.

Our fully automated winding centres for fine and self-bonding wire make us the perfect partner for any tasks you require. Our coils are tinned with lead-free coatings (RoHS). We can wind onto any desired coil form using many different press-in ferrite and metallic cores. Multiple tap coils are also possible. Pins are automatically applied to the coil connections during the winding process, with wire drawing electrically controlled. Our winding machines handle single-chamber and multi-chamber coils with wire thicknesses from 0.045 to 0.71 millimetres.

Dimensions Wire diameter: 0,3 – 4,5 mm spring-hardened Wire diameter: 0,3 – 7,0 mm soft Part length: customer specific after consultation Profiles other than round wire after consultation Material All spring materials and quality steels with lower strengths Coating All commonly coated spring steels Additional coatings available after consultation Meeting the closest tolerances Specialities Partial machining Stamping Thread cutting or rolling Fully automated mating with other parts Mounting and component manufacturing Processing of painted wires Rapid prototyping

Servo-electric press lines Modular X2000NC setup as a press line with various servo-driven presses for cold forming Back wall dimensions: approx. 5 x 3.5 m, total weight: approx. 45 t Tool setup: 6 stations, 23 mm wire fed in from decoiler and feeder, straightener and cutting unit, ready-to-use production parts Cold extrusion process with press lines Illustrative example of a modular X2000NC setup with servo-driven presses of various sizes as a press line for the cold forming of wire. This setup with servo-driven presses from 240 kN to 7,000 kN can take the place of a single large press with a progressive die. Our press line with synchronised servo transfer is compact, fast and affordable. Unlike large presses from other manufacturers, our line does not need its own press pit. If you need a machine for processing thick wire up to 26 mm in diameter – we’re the specialists to call.

Electrical flange type immersion heaters The series of electrical Flange Type FHK-L provides a solution for the heating of liquids / molten salts or similar applications in process tanks or underground tanks. It can also be tank filling levels with very low heat, since only the lower horizontal portion is heated. The flange heater consists of a number of heating elements, which are built into the process flange. The electrical wiring is done in a robust electrical terminal box.

PEEK E-motors Insulation In response to the evolving landscape of higher voltage platforms reaching up to 800V and the integration of advanced SiC and GaN switching technologies, the demands placed on e-motor insulation have never been more exacting. Introducing our latest innovation: ARKPEEK polymer grades. Specifically engineered to address the stringent requirements of extrusion wire manufacturing processes, these advanced polymers deliver an unparalleled combination of exceptional electrical properties, robust mechanical strength, high-temperature resilience, and chemical resistance.

Transformable Plastic Wire is made by purified polyethylene (PE). It is eco-friendly, recyclable and safe for use. The wire is 100% polymer made. Compare to metal blend wire, it is more stable and able to do proper recycle when processing. In addition, the wire is flat shaped, with high forming and processing ability. It can be bent, formed and transformed without deformation at will. Magical Transformable Plastic Wire surely can be the substitution of coated metal and metal blend wire. Our plastic wire is accordance with the Japanese safety specification and would not puncture the

Bent wire parts represent a separate part of our production range. Bent parts differ from springs such as extension springs, compression springs and wave springs in terms of how they are produced. This type of spring is not only processed with automated machinery, but also involves a considerable amount of special handling, which we perform using our range of state-of-the-art equipment. Precision production with our high-tech machinery: Our range of machinery with an in-house toolmaking workshop enables three-dimensional bent parts to be produced with a wide variety of forms and with specialised finishes applied to the ends. Our range of machining processes includes: Bevelling, embossing, thread cutting, thread rolling, turning and milling. For bent wire parts, both CNC bending and mould-based bending are possible as production solutions.We process wire thicknesses of 0.20 to 8.00mm.Tool-based: 0.50 to 8.00 mm. Coating of part surfaces: Oiling, Vibratory finishing, Galvanisation.

State-of-the-art manufacturing techniques are used in our electrical workshop. The world-renowned and appreciated Z+F machines are used for wire processing. These assure a high quality standard of the final product and allow great time savings in the manufacturing process. Thereby we can offer our customers a good and fair price-performance ratio. Individual marking of wires is supported. UL approvals are also possible.

The cable feeder trolley represents an innovative solution for the efficient processing of cables with various cross-sections and quantities, especially in conjunction with the Wire Processing Center. With this additional trolley, cable processing is elevated to a new level. The trolley provides the ability to place up to six different cross-sections simultaneously, ensuring flexible and time-saving handling. Using the cable feeder trolley optimizes the entire cable processing process. The versatility of the trolley allows for efficient handling of different types of cables, be it in terms of cross-section or quantity. This helps streamline workflow and increase productivity.

Technical information The UNIC-G is an electropneumatic stripper-crimper. This machine allows a quick and reliable processing of Z+F ferrules on reel in the range of 0.5mm2 up to 2.5 mm2 (AWG 20 – 14) without changing the tools. UNIC-G and UNIC-GS are now available with a fivefold infeed, which allows an even more efficient wire processing. Multi standard ferrules on reel can be used universally.

Technical information The AM 02.1 is an electropneumatic modular stripper-crimper for rapid and reliable processing of loose uninsulated Z+F ferrules. The stripper-crimper may be adapted by using the corresponding tools for ferrules of cross-sections from 0.25mm2 to 2.5 mm2 (AWG 24 – 14) and crimping lengths from 5mm to 12 mm. Specification For definition of the required tools the correct specification of the processed ferrules as well as the processed wires are needed. Options: Quadrocrimp-tool The stripper-crimper can be equipped with a quadrocrimp-tool which creates 4-side quadratic crimp.

Technical information The AM 04 is an eletropneumatic modular stripper-crimper for rapid and reliable processing of loose insulated Z+F ferrules. The stripper-crimper may be adapted by using the corresponding tools for ferrules with cross-sections from 4mm2 to 10mm2 (AWG 12-8) and crimping lengths from 8mm to 18mm. Specification For exact definition of the requierd tools, the correct specification of the processed ferrules as well as the processed wires are needed. Option: Quadrocrimp-tool The stripper-crimper can be equipped with a quadrocrimp-tool, which creates a 4-side quadratic crimp.

Technical information The AM 04.1 is an electropneumatic, modular stripper-crimper for rapid and reliable processing of loose uninsulated Z+F ferrules. The stripper-crimper can be adapted by using the corresponding tools for ferrules of cross-sections from 4 up to 10 mm2 (AWG 12-8) and crimping lengths from 9mm to 18mm. Specification For definition of the required tools the correct specification of the processed ferrules as well as the processed wires are needed. Options: Quardrocrimp-tool The stripper-crimper can be equipped with a quadrocrimp-tool, which creates a 4-side quadratic crimp.

CT-5710 Bus extended master module Module Description The bus extened master module is used to extend the bus.The bus extended master module has no process data and configuration parameters. Wiring Bus extended cable requires 5 core shielded cable, IBS+ and IBS- must use twisted pair. PE guarantees a reliable grounding and the total length of the bus extended cable should not exceed 10 meters.

The rotor type wire straightening machine RI 12 is suitable for processing a wide range of smooth cold drawn industrial wires from Ø 4mm to Ø 12mm. The 4 independent servomotors allow Excellent straightening quality; Max. pulling speed 160 m/min; Burrfree highprecision cutting (tolerance of ±0.1 mm). A wide range of wires can be processed depending on the machine configuration from mild steel to annealed and galvanized wire, highstrength steels such as stainless steel, springs steel and nonferrous wires such as brass, bronze, copper and aluminum using special equipment. The wide range of accessories allows you to customize the machine to the different needs of the industrial market. Available versions RI 12/ML The manual setting of the mechanical lengthstop will enable processing wires with a bar length accuracy of ±0,1 mm. This newly designed contactless lengthstop enables to action the cut without the conventional

The rotor type wire straightening machine RI 8 is suitable for processing a wide range of smooth cold drawn industrial wires from Ø 3mm to Ø 8mm. The 4 independent servomotors allow Excellent straightening quality; Max. pulling speed 160 m/min; Burrfree highprecision cutting (tolerance of ±0.1 mm). A wide range of wires can be processed depending on the machine configuration from mild steel to annealed and galvanized wire, highstrength steels such as stainless steel, springs steel and nonferrous wires such as brass, bronze, copper and aluminum using special equipment. The wide range of accessories allows you to customize the machine to the different needs of the industrial market. Available versions RI 8/ML The manual setting of the mechanical lengthstop will enable processing wires with a bar length accuracy of ±0,1 mm. This newly designed contactless lengthstop enables to action the cut without the conventional

STRETCH DRIVE MO is a Cold Rolling and Stretching Line with single horizontal drawing capstan for the production of both smooth and ribbed, colddrawn wire with low carbon content and hot rolled high ductility ribbed wire. Stretching Process Stretch Drive MO 6 16 mm (8 m/s) Cold Rolling Process Stretch Drive MO Cold 1 4,5 12 mm (8 m/s) Stretch Drive MO Cold 2 4 12 mm (8 m/s)

Ming Xiao Mfg custom small machine parts by CNC Turning & Milling for worldwide customers. Usually we process small mechanical parts, will give priority to composite processing, that is, turning, milling, drilling, wire cutting, and other processes are carried out separately.This kind of processing method is a bit cheap, suitable for products with low quality requirements. And some small mechanical parts that pay attention to dimensional accuracy and concentricity need to be processed by turning and milling compound CNC equipment, and smaller products can be processed by walking centrifuge. Hope you are interet in our CNC turning & machining services, if you have any machined parts need to be custom produced in China, welcome send your drawing or sample to us, we shall quote a best price to you.

Ming Xiao Mfg custom small machine parts by CNC Turning & Milling for worldwide customers. Usually we process small mechanical parts, will give priority to composite processing, that is, turning, milling, drilling, wire cutting, and other processes are carried out separately.This kind of processing method is a bit cheap, suitable for products with low quality requirements. And some small mechanical parts that pay attention to dimensional accuracy and concentricity need to be processed by turning and milling compound CNC equipment, and smaller products can be processed by walking centrifuge. Hope you are interet in our CNC turning & machining services, if you have any machined parts need to be custom produced in China, welcome send your drawing or sample to us, we shall quote a best price to you.

Stick Electrode, fluxes, solid wires, SAW wires, flux-Cored wires, welding Processes and Machines.