Press forming - Import export

In processes which requires single effect, Ozkoc offers variety of solutions between 70 to 7000 tons with extractors or complicated solutions with mold core in case of need. Please contact our specialists for choosing most suitable Hydraulic Press specifications for your production.

The O-forming press applies a press force of 4,000 metric tons per meter of pipe. This is necessary to form today’s material grades above X100 to the desired round shape at the optimum level of reduction. The control concept with (patented) multi-cylinder parallelism control ensures that the moving beam maintains a position parallel to the press table with a tolerance of +/-1 mm/m over the entire length. Combined with our tools, this results in a precise pipe gap which leads to signicant time and material savings for the subsequent welding process. The intelligent sensor and control concept of all main cylinders ensures that dierent sheet lengths (e.g., residual lengths) can be processed. The press is powered by either conventional drive concepts or via frequencycontrolled drive concepts. Our ECO Drive uses the high moving load of the moving beam to generate energy during the controlled quick lowering of the beam. This energy is fed back to the power network.

Application areas for straightening presses include the sheet metal processing industry. Here, this type of press is used for the straightening of semi-nished products, such as the levelling of uneven sheet metal and slab surfaces, which are used in subsequent processes. In addition to high straightening accuracy, Siempelkamp straightening presses provide a broad straightening spectrum and high exibility in the further processing of sheet metal. For materials with a tensile strength of 1,300 N/mm2, sheet metal with a thickness of approx. 300 mm can be processed To do so, the presses are equipped with one or several straightening rams which can be operated together or individually. The pressing force needed for straightening is applied across the entire press width. Sheet metal can be straightened by cold or warm forming with sheet temperatures of up to 600°C.

Our isothermal forging presses produce sophisticated, heavy-duty components for high-tech products. We furnish our customers with rst-class solutions including control systems for the ne-tuning of pressing speeds. Our presses are designed for high-precision applications indispensable in the aircraft/aerospace and medical engineering industries. The challenge here is to manage pressing speeds of 0.01 mm/s in controlled operation, which is ensured by our own electrical and hydraulic control engineering Siempelkamp also oers plants to be used for isothermal forging. They comprise the furnace, the feed manipulator, the forging press, the die heater, the hydraulic drive system and the entire automation technology. The plant control for isothermal forging presses monitors and documents the process parameters in compliance with the certication standards to be observed in the aircraft industry.

As the leading provider of metal forming presses we are setting the standard worldwide. Our expertise in plant engineering and process technology is unique. This is because the individual performance features from the design to the startup of the equipment create a coherent and complete solution from a single source. Our hydraulic presses for metal forming are at home in cold and hot forming. From turbine disks for aircraft to pipeline pipes in the oil and gas industry to longitudinal beams in trucks: In our key industries of automotive, energy, rail and aerospace, we offer the right solution for every product. We supply not only the press, but also the associated process technology. Our range of services includes forging, thick sheet metal forming, raw forming, sheet metal forming and ring rolling. Our special systems for metal forming offer the perfect balance between the use of standard components and a custom-made design.

Generates large forces over short distances Clamping head with integrated short stroke function The PowerStroke can be used in any horizontal and vertical applications requiring large forces to be built up over short working distances.The PowerStroke can be used in any horizontal and vertical applications requiring large forces to be built up over short working distances. Series FSK, FSKP Clamping head with additional integrated short stroke function Ideal for pressing, stamping, joining, riveting, clinching, forming, embossing, closing molds etc.

CNC Press Brake puts the raw material that is in the form of metal or press into a new form by twisting it. It is a hair styling loom. In the old days, it was called caka, which was used more primitively in accordance with the possibilities. CNC Press decoiler bending machines are pressed between a mold to give a new shape. Hair is a metal loom. The lower and upper moldings are called male and female. In our company, cnc press brake is made of twist. A hydraulic pressure is applied. In press brake bending, the operation is performed by applying force. There are control panels that provide the principle of operation. Such characteristics of materials as their quality, type, thickness and pressure are also important.

These bearings consist of a cage made from a steel plate, which is precisely press formed and surfacehardened, and needle rollers with a diameter variation within 2μm. They have a rigid structure and a high lubricantretaining capacity. As they have the lowest sectional height compared with other thrust bearings, they can be used instead of conventional thrust washers and can withstand highspeed rotations with a low coefficient of friction.

Material: Housing, steel plate. Wheel tread, high quality polyurethane elastomere. Wheel rims, die-cast aluminium. Version: Housing, press-formed. Swivel housing, double-row ball bearings in a swivel head. Ball bearing wheel axle bearings. Note: Wheel axle bolted. Swivel and fixed castors with mounting plate. Application: Heavy loads can be easily transported using this load handling equipment. The roll and swivel resistance is reduced with this new wheel series designed for intralogistic heavy load applications. Temperature range: -25 °C to +70 °C

Material: Housing thick steel plate. Tyres steel-wire reinforced elastic solid rubber. Wheel body welded steel. Version: Housing press formed. Reinforced fork, base plate and centre pin. Double ball bearing with hardened shells in the castor head. Precision ball bearings in the wheels. Note: These castors are particularly impact and shock proof and assure a high service life. Wheel axle bolted.

Novelis Advanz™ 6F – e170 is a heat treatable product developed for automotive skin sheet applications. This product is characterized by excellent formability and excellent hemming behavior. Novelis Advanz™ 6F – e170 is predominantly used for critical exterior closure panels, but may also be used for demanding inner applications. Typical areas of application are hood outers, door outers, fenders, deck lids and critical inners. This product offers best in class forming behavior during press forming and exhibits significantly improved hemming properties over standard outer sheet. All values listed are typical.

Material: Housing steel plate. Wheels with thermoplastic rubber tread. Wheel body polypropylene. Version: Housing press formed. Double ball bearing in the castor head. Plain bearing in wheels. Note: Wheel axle threaded. Swivel and fixed castors with bolt hole. Electrically conductive wheels, non-marking grey. The ohmic resistance of the wheel is less than 10⁴Ω. Application: Electrically conductive wheels on swivel and fixed castors are used to protect against electrostatic discharge generated by transport equipment or the transported goods. Damage to sensitive goods and painful electrostatic shocks to the personal is so prevented.

Form C and F: Ball steel, ball seat high-carbon steel. Form G and J: Ball high-carbon steel, ball seat steel. Version: Form C and F: Ball hardened and black oxidised, ball seat phosphated. Form G and J: Ball phosphated, ball seat hardened and black oxidised. Note: The self-aligning pads serve as stops, rests and thrust pads in fixture construction. The seating face returns to the start position when the load is removed. Ball secured against rotation. Drawing reference: Form C: male thread, flattened ball, smooth Form F: male thread, flattened ball, diamond grip Form G: press fit, flattened ball, smooth Form J: press fit, flattened ball, diamond grip

Body carbon steel. Ball, ball bearing steel 1.2067. Form D: Ball with POM insert. Form H: Ball with POM insert. Form K: Ball with carbide insert. Form M has a carbide ball. Version: Body tempered and phosphated. Ball hardened. Form M ball nickel plated. Note: Self-aligning pads serve as stops, supports and thrust pads in fixture constructions. Ball secured against rotation. * Valid only if the minimum bore depth is observed. Drawing reference: Form C: with male thread, flattened ball, smooth. Form D: with male thread, flattened ball, with POM insert. Form F: with male thread, flattened ball, diamond grip. Form M: with male thread, flattened ball, with carbide insert. Form G: press fit, flattened ball, smooth. Form H: press fit, flattened ball, with POM insert. Form J: press fit, flattened ball, diamond grip. Form K: press fit, flattened ball, with carbide insert.

PNEUMATIC SEALER SM 35/40A - WITH DATE PUNCHER Pneumatic sealer SM 35/40 A for closing bags in any material using an aluminum plate with a height of 5/7 mm. All parts in contact are made of AISI 304 stainless steel suitable for contact with food. The seal is obtained from a coil with high autonomy, cut to a length of 35/40 mm, wrapped around the neck of the bag and finally pressed to form a flat closure. Machine complete with date and a kit of numerical punches, practical, economical and safe.

Our fully automated winding centres for fine and self-bonding wire make us the perfect partner for any tasks you require. Our coils are tinned with lead-free coatings (RoHS). At PRUFREX, single-chamber and multi-chamber coils can also be achieved using two-wire windings. For specific magnetic flux requirements, we apply wires of different thicknesses to the coil form. Two different wire thicknesses, from 0.045 to 0.71 millimetres, on coil forms with press-in ferrite or metallic cores.

Grease lubrication of all important parts Maintenance of mechanical and industrial machines Advantages and benefits Long and strong hand lever with plastic grip Grease press barrel smooth and without internal profiling Stable grip at the plunger rod that prevents bruising Grease press barrel and rear cover form a unit (in order to prevent accidents) Limit stop for the plunger rod Mounting of firm nozzle tubes easily possible Suitable for grease up to NLGI 3

The GESIPA® TRI-FOLD® blind rivet forms three press lashes on the closing head side during setting. The advantages The large moulded lashes distribute the exerted clamping force evenly and gently onto the riveted material. Also, the large surface of the lashes offer excellent protection against the rivet being pulled through very soft, porous or brittle application parts. Thanks to its special design, the TRI-FOLD® is also able to compensate over-dimensional or irregular drill hole diameters. Application areas TRI-FOLD® blind rivets are excellently suited for the automotive field, e.g. for plastic panelling, car body parts and for the interior work inside vehicles, but also for all other applications that are particularly soft, brittle, easily deformed or porous.

Our metal galvanized waste containers can be specially produced in line with the technical specifications of the product. It can be produced as hot dip galvanized or original galvanized. It can be produced with and without pedal options. Apart from 770 liters, it can also be produced in 770 liters, 660 liters and 400 liters capacities.Body 1.50 mm. It is formed by bending and pressing as a single piece of sheet metal and its strength is increased. Base corners are radiused. The assembly of the body sheet and the side sheets together, the 20.00 mm. formed by pressing the sides of the side sheets. It is mounted from the outside to the body sheet with a bent protrusion or lip in width and welded completely, including the radii, without interruption.Body welding and other welds were welded without slag by gas metal arc technique.The body mouth is completely surrounded by a pipe profile.

Presses: Our innovative presses are designed for high productivity and precision in metal processing, meeting the strict standards of the industry.

Presses: Our innovative presses are designed for high productivity and precision in metal processing, meeting the strict standards of the industry.

Chain conveyors made to handle severe-duty, highly abrasive, metal chips, fines and swarf. Transfer and elevate the most difficult and abrasive wet or dry metal chips, fines, swarf, die scrap and other materials with this rugged, chain driven, liquid-tight conveyor. Every part of this rugged chain driven conveyor is designed for severe duty. The Heavy-duty, abrasion-resistant flight bars of the scrap conveyor feature an exclusive bolt-free connection so they stay strong under grueling conditions. The abrasion-resistant steel press-formed trough is liquid tight and comes standard with safety covers

INNOVACERA can improve material proportion and complete solution according to industry demand to achieve the best effect of customer use. Boron Nitride Ceramic Rod Characteristics: High thermal conductivity, pressed into various forms, used as high temperature, high pressure, insulation, heat dissipation components, such as aircraft, rocket engine nozzles. 2. Excellent thermal shock resistance and erosion resistance. It is used in Amorphous Ribbon Making and amorphous nozzles, three-dimensional printing metal powder diversion tubes, nozzles, etc. 3. High strength non-sticking, applied to various hot-pressing dies.

The RUF briquetting systems of the Biomass series process dust, shavings and wooden chips into briquettes of consistently high quality and density. Varying bulk densities are offset automatically during the process. These materials can be pressed into a compact form without the use of binders. It is important that the moisture content of the chips is below 15%, preferably under 12%, and that the chip size does not exceed 50mm. The general rule is that the finer the material is, the smoother and more solid the surfaces and edges of the resulting briquette. The systems can be equipped with a multitude of options, thus optimally adapting them to customer needs. This series offers maximum flexibility. All systems are extremely energy efficient thanks to the innovative RUF hydraulic system. Depending on the model, the machines are equipped with motors ranging between 4 kW and 90 kW. The throughput capacities of the RUF Biomass presses range between 50 and 1,300 kg/h.

Scaffolding making machine line is the machine line, which for production of scaffolded metal boards for construction industry. Scaffolding Machine Line General Units Decoiler Straightener and Feeder Eccentric Press Roll Form Unit Stacking Unit For high speed scaffolding panel production results and for matching with our customers scaffolding panel design, we use continuously scaffolding roll forming machine on our scaffolding machine line. On roll forming unit, station quantity and rollform roller diameters are designed according to our customer’s scaffold board design. The scaffolding roll forming unit will be designed for having the best results. Also our eccentric presses have all necessary capabilities and can do precision work during scaffold production. It will work synchronized with other scaffolding machine line units.

Pressed bends are designed for building ventilation systems based on spiral and plain ducts. Seam welds provide air tightness class D without the need to use any other sealants. In ventilation and heat recuperation systems, the double EPDM gasket provides air tightness class D according to EN 12237. The piece is connected with a duct by inserting one into the other. The pressed form of the ventilation piece helps to reduce the flow resistance and the pressure loss.

Proper bending of aluminium and magnesium requires specific knowledge of the material. The phase in the process in which the material is bent is also crucial to the final result, right after pressing or only after hardening, for example. There are many techniques for bending, such as roll forming, press (brake) bending, swivel bending, deep drawing, stretch forming, and 3D bending.

The Advantage is a revolution in the development of offset printing blankets for the printing industry. The characteristics of its unique construction, which is based on the cord carcass, brings outstanding advantages up to 30% saving in comparison with standard offset printing blankets in the printing process. Specially formulated for UV curing inks on sheetfed presses, continuous forms presses and dry offset applications PROPERTIES Specially formulated, image visible red surface. EPDM polymer responsible for high resistance to swelling against non-aggressive UV drying inks and cleaning agents. Ghosting/embossing from previous jobs is eliminated. Not recommended for use with daylight fluorescent inks and metal-pigmented inks. Its unique compressible design reduces surface smashes and markings created by rigid substrates such as; metals, plastics and boards. Almost no sinking or stretching giving the blanket exceptional dimensional stability.

Currently, production of the parts from mixed metallic powders is slowly displacing traditional casting and stamping. It is happening because this method is different with its speed and cost efficiency. Wastes from the metal-parts production can be used to produce powders. Parts, produced by this method, have high durability and wear-resistance. Sintering allows to receive parts with precise geometric forms. Parts don’t require further machining. Technology of production of sintering suggests putting metal powders into special forms. They are thermal treated in the gas environment, that allows to increase plasticity of material and also add special polymers. Then, parts are being pressed, rolled and formed. During those processes, parts of the metal powders are strongly melted with each other, creating a monolith mass. In order to provide parts with hardness and wear-resistance, they are being thermal treated in special furnaces. More info https://eurobalt.