Precast - Import export

ELKON, with its tailor made precast concrete plants commissioned all over the world, offers high quality solutions for precast industry wherever concrete is needed. ELKON precast concrete batching plants are used for production of precast concrete products such as concrete pipes, concrete paving blocks, hollowcore, etc. They can be equipped with one mixer or more in various capacities and can be specially designed according to factory layout, product type and concrete transfer method. ELKON precast concrete batching plants general features Custom-tailored solution to accommodate exact needs of project Custom-made design according to factory layout Completely customizable concrete transfer system High weighing accuracy Optimized concrete production and concrete transfer for the project with special automation system Continuous and high quality concrete production

FIX-PA Precast Concrete supports system is specially designed for the secure and fast installation of prefabricated concrete panels onto load-bearing structures

We produce columns and precasts made of fiberglass for architectural projects, increasing the durability of your buildings! We create both stylish spaces and safe spaces by working on precast concrete, which is the indispensable exterior coating of modern cities, decorative columns for historical places, reinforced column for construction projects. Call us to get information about our waterproof, impact resistant and design comfort fiberglass columns and precast productions.

solidian GRID is textile reinforcement made from various fibers such as carbon, glass, basalt, or hybrid and therefore is ultralightweight. Compared to classic steel reinforcement, solidian reinforcements have up to 7 times higher tensile strength and do not corrode. Our reinforcements are extremely versatile and can be used in areas where usually only stainless steel reinforcement or structures with increased concrete cover are used. solidian reinforements require only the minimum concrete cover and thus contribute to savings in material and transport costs. For much more information visit our website.

solidian GRID is textile reinforcement made from various fibers such as carbon, glass, basalt, or hybrid and therefore is ultralightweight. Compared to classic steel reinforcement, solidian reinforcements have up to 7 times higher tensile strength and do not corrode. Our reinforcements are extremely versatile and can be used in areas where usually only stainless steel reinforcement or structures with increased concrete cover are used. solidian reinforements require only the minimum concrete cover and thus contribute to savings in material and transport costs. For much more information visit our website.

We have said that fiberglass material has been preferred extensively in the construction and construction sector in recent years. Fiberglass, in addition to being used as a exterior material, also appears for decorative purposes in the interior. Fiberglass used in column and precast construction ranks first in architectural solutions because it is not affected by heat, humidity and impacts. As erlas, we respond to the needs of fiberglass column production, produce precast concrete, which is the indispensable siding of modern cities, and decorative columns for historical places, and work on reinforced columns for construction projects. We create both aesthetic and safe spaces.

solidian GRID is textile reinforcement made from various fibers such as carbon, glass, basalt, or hybrid and therefore is ultralightweight. Compared to classic steel reinforcement, solidian reinforcements have up to 7 times higher tensile strength and do not corrode. Our reinforcements are extremely versatile and can be used in areas where usually only stainless steel reinforcement or structures with increased concrete cover are used. solidian reinforements require only the minimum concrete cover and thus contribute to savings in material and transport costs. For much more information visit our website.

HIGH SPEED CONCRETE TRAVELLING BUCKETS ELKON high speed concrete travelling bucket is designed to deliver the concrete in the fastest way to the application point in the precast production. While the speed of normal concrete travelling buckets is 0,5 m/s, the speed of high-speed concrete travelling bucket is 2,5 m/s.

Polistop is a sandwich panel that integrates with the traditional structures made of two galvanized electrowelded mesh, joined by connectors, and a suitably shaped polystyrene (EPS) sheet; the sheet can have a variable thickness according to the architectural and insulation requirements. This precast insulating panel, subsequently completed on site, can be used for fast building and excellent insulation Infill walls of residential and commercial buildings; Infill of prefabricated industrial buildings or on site castings; Partition walls.

The floor panel is a sandwich panel used for floor and roof coverings, whose thickness varies according to the spans and the design loads. This prefab panel, prefabricated in the factory, is generally completed on site by placing concrete into the ribs and upper concrete casting a sort of a disposable, insulating formwork, whose thickness of polystyrene (EPS) varies according to the requirements of insulation and structural resistance. Alternatively, the reinforcement and casting can be done directly in the factory, as for the prefabricated concrete floors. These insulated precast panels are used for floors of structures completely made with panels; floors of buildings made with prefabricated structures, onsite castings or made with metal structure; floors of prefabricated modules.

The double panel is made of two single sandwich panels, assembled leaving an intermediate crawl space of variable thickness depending on the type of building and the required wall resistance. These panels, prefabricated in the factory, are completed with concrete casting in the central crawl space the double panel could therefore be defined as a disposable, insulating formwork, whose thickness of polystyrene (EPS) sheets varies according to the insulation requirements. Externally, the double panel is completed using traditional plaster. This insulated precast panel is mainly used for main walls in structures completely built with insulating panels; main walls in structures with wooden roof or any other material.

The Single Panel is a sandwich panel made of two galvanized electrowelded mesh, joined by connectors and by an appropriately shaped polystyrene sheet (EPS) of variable thickness according to specific architectural and insulation requirements. This insulated precast panel, subsequently completed onsite, is used for Main walls in structures completely made with panels, compatibly with the structural inspections and technical standards; Main walls in structures with wooden roof or any other material; Partition walls; Infill walls of residential and commercial buildings; Infill of prefabricated industrial buildings or castings.

Durus S500 is proving increasingly popular with designers, contractors and project owners. This synthetic macro-fibre has shown to be a valid alternative to conventional steel fibre reinforcement. With no need to change existing designs, a concrete mix using steel fibres can be replaced by a mix containing Durus S500 macro fibres. The workability will remain unchanged and often even be improved. Typical applications include the production of concrete tunnel segments and other precast concrete elements. The use of Durus S500 instead of steel fibres eliminates any risk of injuries to manufacturing operatives during dosing, de-moulding and handling of precast elements. Compliance with health & safety requirements during the production process and on the construction site are thus greatly improved.

Three identical vacuum lifting devices to lift and transport precast concrete piles at the outside storage facility in the United Kingdom. The Aerolift vacuum lifters ensure fast, efficient, and safe handling. Expected time saving of 70%!

Certified to EN1793 and for the highest DLr and DLa requirements. Additional wood concrete sound insulation structurally bonded to pre-cast panels for extremely high absorption levels.

Pre-cast copings for top of Reinforced Earth walls. Structurally stitched into moment slab on highways, designed and supplied.

TechSpan pre-cast arches can accommodate spans up to 22m and heights of 10m. Single cast for smaller spans or twin arched for larger. Online design tool www.precastarches.com

For retaining walls, bridge abutments, single cast item up to 18m tall and 2.4m wide. Any surface aesthetic design possible. Easy and quick erection

This attachment is used for carrying and liftin tunnel segments with its 15 tons capacity. It totally works automatic and it doesn’t need any outside intervention. Provides fast usage with the centering shoes. Polyamid materials prevent concrete block to be damaged. Our company always able to return the special needs of businesses successfully with our expertise with the lifting attachments. This attachment is firstly manufactured in Turkey by us and it has all the patent and utility model certificates. THE BENEFITS TO BUSINESSES Standard manufacturing up to 30 tons Automatic locking mechanism Able to center the segment Surface contact cushions Fast usage with centering pads Cylindrical/rectangle liftingAs Per International Standard

Global market leader in design & supply of sustainable low carbon retaining structures such as ramp walls, retaining walls and bridge abutments. Over 60million sqm installed. Steep slope green faced or mineral finished. Pre-cast arches for tunnels with over 115km installed. Avalanche/rock barriers and noise barriers.

The vacuum lifters designed by ACIMEX guarantee enhanced safety on construction sites because only one worker is needed to operate the vacuum lifter. Consequently, the movements are performed remotely, which enables the technician not to be in contact with the part.

It was designed and developed by Pi Makina’s R&D center with TUBITAK support. In addition, the concrete transportation system, which has many advantages over its counterparts, is a project that has won an award by attaining the final stage in the Technology awards organized by TÜSIAD. A rail line and a high-speed concrete transport hopper (Pi Fly) are used to deliver the concrete from the concrete plant to the molds. The concrete transported by the hopper is poured into molds with the casting unit (Pi Cast). Pi Fly Pi Makina Concrete Distribution System, unlike traditional methods, is designed to achieve top-level efficiency using minimal labor. Developed based on the inspiration of technology and innovation, this system allows for fast and easy operation thanks to pre-prepared commands and one-button controlled operations. By virtue of this new technology, which is Turkey's first and only concrete distribution system, concrete prepared in the concrete batch plant can be transported

Pi Makina, Turkey's first concrete plant manufacturer, based on this experience produces concrete plants that can produce concrete from 30m3 to 500m3 per hour, suitable for all concrete needs such as stationary, mobile, mini, compact, dry type and precast. It also produces in-house mixers, which are the most critical components of power plants, and all gearboxes used. Pi Makina offers safe and long-lasting products thanks to the high-quality lubrication, safety, control, and wear equipment it employs. In addition, it makes a difference with the new generation of intelligent automation software, providing easy operation and impeccable production.

The SAS-MF Module Flex shuttering system for solid and sandwich wall and ceiling panels is available in lengths of 500 mm to 8000 mm and features a modular variable height from 100 mm to 500 mm. The SAS-MF is optimised for quick shuttering skin changeovers and is suitable for many different types of shuttering skin (wood, alkus, smooth steel, tongue and groove, shear key, steel or rope connection loops). With a base, it is possible to implement various heights and shuttering shapes by changing the front plate. Even complicated element geometries and protruding reinforcements are possible.

Practical and flexible – with the new "Easy Form" shuttering system, even the most difficult shuttering situations can be dealt with quickly and easily. Different ribs allow for the shuttering height to be adapted seamlessly. With the flat base, protruding reinforcements from a height of 25 mm are possible. Easy Form is designed as a modular system, which can be easily expanded, supplemented and flexibly used even with just a few components. In combination with the vast range of accessories, this system always has the right answer for any shuttering situation.

The PSV Pro System Vario is the classic all-rounder among adapter systems for the SPB Standard Pro Magnetic Box. Above all, customers benefit from its versatility and quick and easy manual handling. As a modular system, it is ideally suited for complex or frequently changing shuttering tasks, and it can be used very flexibly. Ideal areas of application are recesses for doors and windows, as well as transversal shuttering in support of other systems or a fi xed side shuttering.

The RT U60 Pro shuttering system for the production of girder slabs and double walls is tailor-made pursuant to all customer requirements, such as robot handling, chamfering options, bearing fixtures and much more. With built-in magnetic automatic components based on our "Made in Germany” Pro Magnet series, the RT U60 Pro is extremely reliable and durable.

The TT Pro slab shuttering system from RATEC makes shuttering and demoulding of TT ceiling elements as easy as it gets. The system reduces the setup and retooling time by more than 5%. No crane is needed. When combined with the SPB 900 and the clamping adapter for the top header as well as the EURO RTM 900 for side shuttering, no welding is necessary, which reduces the setup time even further. The economy of scale is unbeatable.

The SAS Standard Automatic Shuttering is as unique as the shuttering challenges of our customers. We cut the system precisely to your requirements. The SAS is suitable for robots and can be configured for each shuttering robot. This makes it the perfect shuttering solution for automated operation, particularly in circulation systems. With integrated magnetic components with a retaining force of 900 – 2100 kg, it reduces the shuttering work steps to mere positioning and activation of the magnets.