Polymer injection - Import export

Shaft diameter d1 [mm]: Request iglidur® multi-component bearing Even higher loads The new iglidur® multi-component bearing combines the benefits of a hard polymer shell and a tribooptimized iglidur® core to make a unique bearing: Service lives previously not achieved in with an injection- molded polymer bearing heavy duty pivoting applications even beyond a radial load of 120 MPa show the potential. Lubrication-free wear-resistant Extremely shape stable Corrossion-resistant Application areas: Agricultural engineering, utility and construction vehicles, mechanical engineering Dimensions according to ISO 3547-1 and special dimensions Chamfer depending on d1 d1 [mm]: f[mm]: Ø 1-6 0,3 Ø 1-6 0,5 Ø 1-6 0,8 Ø > 30 1,2 Shaft diameter d1 [mm]:

CHARACTERISTICS •Design and manufacturing of orientation moulds were carried out •Having high dimensional precision and impact-resistance •Capable of forming products with inlay •The injection moulding parts are suitable for forming products with various shapes and thin walls •Multi polar magnetization can be carried out as per customer's requirements APPLICATIONS •Different kind of micro-special motor •Different kind of fan motor •Different kind of DC motor •Synchronization electric motor •House electric apparatus •Ice chipper electric motor •Hand-operated electric generator •Automobile motor •Time gauge •Instruments for auto

2K or 'two-shot' injection moulding consists of processing two different polymers (or two different colours of one polymer) into an end product by means of one injection moulding process. This technology enables several functions to be integrated into an injection moulded product. One of the major advantages of 2K injection moulding compared to overmoulding is that the polymer to be injected is still hot and has not shrunk yet. This virtually excludes the risk of burrs being formed on the second component. Another significant advantage is the cycle time gained, the constant process and the fact that manual insertion is not required, thus avoiding the risk of damaging the first component.

We produce also parts for very demanding applikations in PEEK or LCP as for example Vectra, Sumikasuper or Xydar. Please ask for further details. LCP is a fantastisk alternative for many high end engineering plastics.

Calcium carbonate filler masterbatches is the most effective cost-saving solution for worldwide plastic processors. CaCO3 filler masterbatch not only cuts down plastic production costs by replacing a part of virgin polymer during extrusion, injection and blow molding, but also increases output, improves production conditions as well as a number of physical and chemical properties of finished plastic products. Fillers are recommended for applications in Raffia & FIBC, Lamination, Blown Film, Injection & Blow Molding. Performance Characteristics: •Excellent Anti-Fibrillation. •Reduces Cost. •Enhance Anti-Slip property. •Improves Stiffness.

Manufactured out of thick- walled polypropylene molded blocks Raw Material : PP Reliability and robustness due to SOMEFLU experience of heavy polymer injection Internal construction parts made out of steel and polypropylene Single and robust sealing with anti acid O-rings duplicate molding Max flow : 60 m³ / h Max delivery head : 50 m

The knowledge of design plastic injection mould is not enought, it is also important that the knowledge of operating plastic injection machine and polymer characteristics. Parameters used in injection machine are material injection temperature, injection pressure, speed, press time and push up feature. Designing injection mould with the knowledge of these characteristic provide both clients and us optimized mould manufacturing. Thanks to the plastic injection machine, founded in company structure, we are aware of following parameters. Our 30 years experienced staff can predict potential mistakes and we warrant trouble free and long duration mould manufacturing. We are assertive on low-cost and high piece injection capacity because of studying in design of modular calculation and flow diagram. Shrinkage of different materials are calculated with the 3D drawing programs by mechanical engineers of our company.