Polymer injection - Import export

Shaft diameter d1 [mm]: Request iglidur® multi-component bearing Even higher loads The new iglidur® multi-component bearing combines the benefits of a hard polymer shell and a tribooptimized iglidur® core to make a unique bearing: Service lives previously not achieved in with an injection- molded polymer bearing heavy duty pivoting applications even beyond a radial load of 120 MPa show the potential. Lubrication-free wear-resistant Extremely shape stable Corrossion-resistant Application areas: Agricultural engineering, utility and construction vehicles, mechanical engineering Dimensions according to ISO 3547-1 and special dimensions Chamfer depending on d1 d1 [mm]: f[mm]: Ø 1-6 0,3 Ø 1-6 0,5 Ø 1-6 0,8 Ø > 30 1,2 Shaft diameter d1 [mm]:

CHARACTERISTICS •Design and manufacturing of orientation moulds were carried out •Having high dimensional precision and impact-resistance •Capable of forming products with inlay •The injection moulding parts are suitable for forming products with various shapes and thin walls •Multi polar magnetization can be carried out as per customer's requirements APPLICATIONS •Different kind of micro-special motor •Different kind of fan motor •Different kind of DC motor •Synchronization electric motor •House electric apparatus •Ice chipper electric motor •Hand-operated electric generator •Automobile motor •Time gauge •Instruments for auto

2K or 'two-shot' injection moulding consists of processing two different polymers (or two different colours of one polymer) into an end product by means of one injection moulding process. This technology enables several functions to be integrated into an injection moulded product. One of the major advantages of 2K injection moulding compared to overmoulding is that the polymer to be injected is still hot and has not shrunk yet. This virtually excludes the risk of burrs being formed on the second component. Another significant advantage is the cycle time gained, the constant process and the fact that manual insertion is not required, thus avoiding the risk of damaging the first component.

We produce also parts for very demanding applikations in PEEK or LCP as for example Vectra, Sumikasuper or Xydar. Please ask for further details. LCP is a fantastisk alternative for many high end engineering plastics.

The SMN Injection Molding Static Mixing Nozzle creates homogeneous mixing of polymer melt during injection. The resulting high viscous polymer melt flow is homogeneous with regard to colorant, additives and temperature. Benefits Outstanding melt flow mixing of molten polymer prior to injection results in the following benefits: Reduced spots, streaks and clouds of color Reduced colorant usage (10% - 40) Narrower part tolerance Reduced reject rates Less part distortion Less weight variation Improved part quality when using regrind material Shorter cycle time Improved melt flow Increase regrind ratio with consistent product quality Rapid nozzle heat-up Normal Pay-back period of 2-3 months Filter for Injection Molding Static Mixing Nozzle (Type SMF) The optional SMF Filter is installed inside of the Static Mixing Nozzle to protect the hot runner system and mold when processing regrind materials by avoiding clogging and/or damage with debris carried along with the feed pellets. Grid Protection Disk for Mixing Elements (Type GPD) The optional GPD Grid Protection Disk is installed inside of the Static Mixing Nozzle upstream the first mixing element. During the start-up operation it avoids a possible so called “cold-start” damage of the mixing element grid by plugs of not completely molten and thus partly solid polymer plugs originating from the transition part between the end of the barrel and the Static Mixing Nozzle Benefits & Function The SMF Filter is designed to be used with the SMN Injection Molding Mixing Nozzle. The purpose and functionality of the SMF filter are numerous: Protects hot runner system and mold by avoiding clogging and/or damage caused my metal pieces accidentally introduced with the feed pellets to the injection molding machine (staples, metal chips, paper clips, etc). Retains semi-molten polymer pellets until melted for incorporation into the polymer melt For customers with poor thermal control systems, the SMF Filter acts as an upstream breaker-plate to prevent “cold-start” crushing of the mixing elements. Designed to retrofit into the SMN Injection Molding Mixing Nozzle without nozzle modification O.D. of SMF Filter = O.D. of SMN Mixing Elements Length of one (1) SMF Filter = Length of two (2) SMN Mixing Elements O.D of GPD = O.D. of SNM Mixing Elements Length of one (1) GPD = Length of one (1) SNM Mixing Element

The knowledge of design plastic injection mould is not enought, it is also important that the knowledge of operating plastic injection machine and polymer characteristics. Parameters used in injection machine are material injection temperature, injection pressure, speed, press time and push up feature. Designing injection mould with the knowledge of these characteristic provide both clients and us optimized mould manufacturing. Thanks to the plastic injection machine, founded in company structure, we are aware of following parameters. Our 30 years experienced staff can predict potential mistakes and we warrant trouble free and long duration mould manufacturing. We are assertive on low-cost and high piece injection capacity because of studying in design of modular calculation and flow diagram. Shrinkage of different materials are calculated with the 3D drawing programs by mechanical engineers of our company.