Welding and assembly work - Import export

We have extensive experience in the metal designs of small and medium-sized structures and the modernization of machine parts. We are able to design or support the process of designing and manufacturing machine parts and steel structures. The physical connection of the design office with the production hall gives us the ability to quickly respond to customer needs and check the proposed technical solutions. Since 2006, steel structures have been the main area in which we help our clients. We are not only manufacturing steel elements to order – very often we help and support our customers in ensuring that metal structural elements meet all strength and utility requirements, and that they are maximally economical. As steel structure fabricators, we are able to produce any steel structures to order – of course, we are also subject to certain technological limitations, but they are small enough that they are not the main obstacle where welding of steel structures occurs.

We produce constructions for marine, e.g. various systems, machines or tanks. We manufacturing according to international standards for welding processes (ISO 3834-2). Thanks to constant control, rail welded elements comply in 100% with our customers’ project requirements. The range of our products comprises both steel elements made to order of black and stainless steel and aluminium. The production process is based on the PN EN 15085 standard.

We are welding constructions for railway. Frame produced from duplex.

Base Group is the first manufacturing company in Poland to have successfully launched an electronic system for welding process management. Our system oversees welding of steel structures for power industry, offshore construction welding, structures for customers from the railway industry and welding of structures for the chemical industry. This is actually our next step into Industry 4.0. The electronic system for welding process management is a solution to be used from the first stage of planning the welding work, through coordination of welding the structures, up to the final stage of project reporting. Since we have implemented the electronic system for management of the welding process, the following have been completed with its support: – heat exchangers, – flanges for high voltage line insulators, – supporting structures for high voltage insulators, – frames for fans of engine cooling systems, – foundations for marine engines, – refrigerating container for locomotives, – tanks

Metal welding is, the process of welding metals together, performed using heat, superheating or using a welding agent. Each of the above-mentioned solutions is distinguished by different properties, allowing to combine different types of materials and also to apply welding in a specific, well-defined area. We offer our customers comprehensive services in this area with the highest international standards. At our facility, we weld using MAG and TIG methods, in accordance with the international standards set forth in EN ISO 3834-2 for welding metal materials and EN ISO 1090-2. We weld both black and stainless steel. We manufacture structures up to EXC3 class. We have more than 70 WPQR welding qualifications according to EN ISO 15614. Our welders are qualified to weld by methods: MAG 135 - Arc welding with solid wire in active gas shielding. MAG 136 - Arc welding with powdered wire in active gas shielding. TIG 141 - Welding with non-fusible tungsten electrode in an inert gas shield.

Our spot welders allow the use of alternative methods of joining metal elements. Resistance spot welding is one of the most popular techniques for joining thin-walled metals. The use of condenser welding machines allows for quick and easy mounting of fasteners (pins, screws, pins) on the surface of metals. Induction welding allows you to significantly reduce energy consumption, and thus reduces the cost of manufacturing details. This process significantly reduces the area of thermal action, which contributes to easier cleaning of the joined areas. Induction welding technology allows for its automation, which makes the process repeatable and simpler (and therefore cheaper). Thanks to the use of alternative methods of joining materials, we are able to offer our services in the construction industry; transport of liquids and gasses; automotive industry and machine manufacturing.