Thread forming - Import export

K-TITE high-performance thread rolling fasteners are specially designed to lower your in-place fastening costs. K-TITE fasteners form internal threads into plain holes in ductile materials upon initial installation, which: • Eliminates the need to pre-tap the nut member • Reduces problems associated with assembling screws and bolts into pre-tapped holes, such as cross-threading

The economic adjustment to small batch sizes, we meet with our turned parts for the direct assembly in plastics and die-cast products. Any thread forms such as, thread-tapping (DIN7500), thread cutting (DIN 7513-7516) or KTG for direct screw in plastics are realized cost-effectively. Advantage is the elimination of high tooling costs, since no counter-thread in the workpiece (eg threaded inserts, nuts, etc.) is required because the direct assembly takes place directly into the workpiece. Only a given tube is required in order to screw it directly. Our turned parts replace previously cold formed parts used (so-called multi-station presses) which require high output volumes in order to achieve a reasonable price parts.

igubal® rod end bearing, female thread With female thread in metric and inch dimensions igubal® rod end bearing, female thread igubal® rod end bearing, male thread With male thread in metric and inch dimensions igubal® rod end bearing, male thread igubal® rod end bearing CL For simplified mounting, with inner and outer threads in metric dimensions igubal® rod end bearing CL igubal® rod End Bearing CL DT For simplified installation, detectable with female thread in metric dimensions igubal® rod End Bearing CL DT igubal® fitting screw, mm Fitting screw with circlip igubal® fitting screw, mm When to use it? When you want to save weight When rotating, oscillating and linear movements should be implemented When high-frequency oscillations/vibrations predominate When a low-noise operation is desired When an electrically insulating part is required When freedom from corrosion is desired For combinations with pneumatic cylinders and gas struts When chemical resistance is required When high stiffening is required When not to use? When you have temperatures above +80°C (then HT options) When rotation speeds in excess of 0.5 m/s should be implemented When very high tensile and lateral loads prevail When applications should be implemented with hydraulic cylinder When dimensions over 30 mm are needed igubal® rod end bearing, female thread With female thread in metric and inch dimensions igubal® rod end bearing, female thread igubal® rod end bearing, male thread With male thread in metric and inch dimensions igubal® rod end bearing, male thread igubal® rod end bearing CL For simplified mounting, with inner and outer threads in metric dimensions igubal® rod end bearing CL igubal® rod End Bearing CL DT For simplified installation, detectable with female thread in metric dimensions igubal® rod End Bearing CL DT igubal® fitting screw, mm Fitting screw with circlip igubal® fitting screw, mm Special properties of the igubal® rod end bearings Maintenance-free, self lubricating High stiffening Very high fatigue strength in varying loads Compensation for alignment errors Compensation of edge loads Insensitive to dirt, dust and lint balls Resistant to corrosion and chemicals High dampening qualities Suitable for rotary, oscillating and linear movements Very low weight Dimensional series K and E, dimensions according to DIN ISO 12240 Version with metal sleeve in the spherical ball for enhanced torque Tolerances igubal rod end bearings can be used, according to the application, with different tolerances. They are designed with a large clearance in the standard product, which enables a secure operation even under high peripheral speeds. The bore of the inner ring has a tolerance according to E10. The shafts should have a tolerance between h6 and h9. Please contact us in case you require lower or more bearing tolerances. Loads igubal® rod end bearings take high forces in normal ambient temperatures, have excellent dampening properties and weigh only a fifth of the conventional metallic bearing housing. In particular cases the load carrying capacity of the rod end bearings should be checked in a practical trial especially with high constant loads and at higher temperatures. Coefficients of surface friction and speeds Rotary motions of the mounted shaft take place directly in the bearing ball made of iglidur® W300. The advantage of this plastic/steel plain bearing is that high speeds can be achieved in dry operation. Taking the radial loads into account, maximum surface speeds up to 0.5 m/s rotating can be attained. The maintenance-free igubal® rod end bearings casually permit linear and oscillating movements of the shaft. Delivery program igubal® rod end bearings are available in the dimensional series K and E for shaft diameters of 2 to 30 mm in all dimensions according to DIN ISO 12240, and of course respectively in the Form A - with male thread and Form B - with female thread The dimensional series K and partly E are moreover available in inch dimensions and – as special version – with a stainless steel sleeve in the spherical ball. Thereby an essentially higher tightening torque is possible than with the plastic spherical ball. Please ask us for other sizes. igubal® rod end bearings - Applications igubal® rod end bearings - Applications Temperatures Dimensional series K in A+B variants for temperatures upt to +200°C (HAT material).

• Compatible with machine screw threads • Provides a high joint strength • Low loss of preload force under high dynamic and thermal loading • Effortless lead-in with low insertion torque for safe assembly • Excellent self-locking vibration resistance • High stripping torque • Allows for a reduction in installation depth

are self-tapping screws designed to securely mount thin sheet metal joints. Strong screw joint Circular cross section for better thread engagement Quick alignment and low installation torque for an easy and safe assembly High stripping torque Metric compatible

are designed to deliver cost-effective optimal joint performance for thin sheet metal applications. Tapered Thread Under Head Maintains full thread major diameter immediate to the surface Undercut Head Material extruded by the screw is absorbed while the under-head contact area is increased allowing for enhanced thread engagement and resistance to stripping Rounded Tip Provides easy entry into small holes with self-extrusion of the sheet metal as well as increase resistance to stripping Trilobular Build Provides resistance to loosening caused by vibration. Available with all Drive System Significantly extends tool life Ideal drive system for maximum torque transfer

are designed for optimal joint performance with lower in-place fastening costs. Trilobular thread shape Improves and expedites thread engagement and the initial thread forming Resists loosening caused by vibrations Provides a higher uniform drive Prevents internal thread stripping

is a thread-cutting fastener designed to meet the demanding requirements of thermoset plastics with easy assembly coupled with a strong, reliable joint to ensure optimized assembly performance. Provides an asymmetrical 30º thread profile, inclined towards load surface to increase friction (FR) between the application and the fastener Reduction in radial stress Reduction in back-out caused by relaxation Increase in strip resistance Elimination for the need in supplementary locking devices Optimal thread pitch allows for deeper thread engagement Increase in pull-out strength Increase in resistance to vibration loosening Increase in load-carrying capability The recessed thread root allows space for displaced material Minimization in installation torque Miniziation in the risk related to clogging and galling of threads during assembly The shank slot minimizes chip production Through hardened to Rc 33-39

is engineered for direct assembly of thin walled and flat designed thermoplastic components. Direct assembly using the Polymate30 Screw makes thin walled and flat designs possible. This leads to material savings and reduced cycle times during injection moulding. Therefore, the quality of the Polymate30 joint and the fastening component, translates into a considerable cost saving overall.

is a special fastener designed for reliability and an easy direct assembly into thermoplastics. Enhancement when compared with Polymate30: The re-designed geometrical flank allows for optimized movement of plastic material while initiating the fastening procedure. Under static and dynamic stress, a considerable increase is ensured in the service life of the joint. At the same nominal diameter, up to 50% gain in torsional and tensile strength. As there is a larger core and reduction in the thread pitch length, shorter fasterners and/or smaller diameters may be used. Improved pitch provides added vibrational safety. SOMETIMES SMALLER IS BETTER The visuals below show the advantages of a reduced fastener length and diameter by comparing Polymate30 to Polymate20. Substitute A provides a reduction in length, whereas Substitute B provides a reduction in diameter. For both scenarios, the reduction in pitch from the Polymate20 provides a maintainted thread flank.

FEATURES AND BENEFITS Enhancement when compared with Polymate30: • The re-designed geometrical flank allows for the optimized movement of plastic material while initiating the fastening procedure. • Under static and dynamic stress, a considerable increase is ensured in the service life of the joint. • At the same nominal diameter, up to 50% gain in torsional and tensile strength. • As there are a larger core and reduction in the thread pitch length, shorter fasteners and/or smaller diameters may be used. • Improved pitch provides added vibrational safety.

provide precise performance for small components with a range consisting of self-tapping and metric standards as well as any threads according to customer specific applications. Diameter range of M 0.8 – M 2.6 Lengths reaching up to 10x the thread diameter Capability of various thread heads Reliability with 50ppm Thread-forming of even the smallest components for direct assembly Cost effective as additional inserts and add-ons are redundant Time effective as cycle times are minimized in work-flow Assembly is possible in the smallest of installation spaces Available in plastic, light metal and steel materials for use in automated assembly The Micro Screw is available as self-tapping, metric standard as well as customer-specific applications with metric threads.

The Micro Screw range consists of self-tapping and metric standard screws along with metric threads according to customer-specific applications. When the trend is to minimize the size and weight, these durable and small dimensioned screws provide the required competitive advantage where even the smallest gram and millimeter counts. FEATURES & BENEFITS • Diameter range of M 0.8 – M 2.6 • Lengths reaching up to 10x the thread diameter • Capability of various thread heads • Reliability with 50ppm • Thread-forming of even the smallest components for direct assembly • Cost-effective as additional inserts and add-ons are redundant • Time effective as cycle times are minimized in work-flow • Assembly is possible in the smallest of installation spaces • Available in plastic, light metal, and steel materials for use in automated assembly The Micro Screw is available as self-tapping, metric standard as well as customer-specific applications with metric threads.

Large Quantities: produced as cold formed parts (so-called multi-station presses), which require high output volumes in order to achieve a reasonable price parts Small Quantities: Produced as turned parts - the economic adjustment to small batch sizes Fields of application: For thermoplastics, duroplastics, light alloys, metal compounds. Industrial consumers: Electrical industry, plastics processing industry, sheet metal processing industry, telecommunications, tank- and container construction.

The rest pads can be used both as a stable and precise support and as a stop. The pin form of the rest pad also allows it to be used with components with constricted support points.

DIN 2566 threaded flange, grade 1.4571 42.4 PN16 Form C

DIN 2566 threaded flange, grade 1.4571 33.7 PN16 Form C

DIN 2566 threaded flange, grade 1.4571 21.3 PN16 Form C

DIN 2566 threaded flange, grade 1.4571, 17,2 PN16 Form C

Coating of threads of aluminum alloys, high-alloyed, galvanized and austenitic steels to reach controlled friction values during assembly and facilitate thread forming Prevents cold-fretting Advantages and benefits Economical through low consumption (can be diluted with tap water) The coating can be checked easily through a fluorescent ingredient Tools and containers can be cleaned with water Does not contain any toxic components and is therefore sanitary harmless The water-soluble ingredients are biodegradable, the water-nonsoluble ingredients are ecologically neutral Forms a colourless, adhesive and tackfree sliding film after drying Includes an inhibitor, which prevents corrosion during the drying

The course external thread of SPIROL's Self-Tapping Insert forms an internal thread within a molded or pre-drilled hole during the installation process into a plastic assembly. SPIROL Series 10 Self-Tapping Inserts are thread forming Inserts best suited for softer thermoplastics or thermosets. Self-Tapping Inserts provide the best pull-out resistance for a post-mold installed Insert, yet generally cost more than their post-mold counterparts. The external threads are designed with a thin profile to minimize induced stress in the plastic and have a relative coarse pitch to provide the maximum plastic shear surface to resist pull-out.

Case-hardened and black oxidised. Note: Positioning feet are used as supports, stops and thrust pads for fixtures and general machine and appliance construction. Drawing reference: Form A: External thread and flat face Form B: External thread and convex face Form C: External thread and serrated face Form K: External thread and carbide serrated face Form L: External thread and POM insert Form D: External thread and flat face Form E: External thread and convex face Form F: External thread and serrated face

Body tempered. Ball hardened (50 - 55 HRC). Note: Self-aligning pads serve as stops, supports and thrust pads in fixture construction. They can also be installed in existing clamping devices, e.g. arness clamps. Ball is secured against rotation. Drawing reference: Form C: male thread, smooth flattened ball Form F: male thread, serrated flattened ball

Work thread – Hose clamp DIN 3017, Form A with hexagon head screws SW 7 S

Steel 1.0401 (C15) or stainless steel 1.4301 (whirled spindles stainless steel 1.4305). Version Steel rolled, bright. Stainless steel up to Tr 40x7 rolled, above this whirled, bright. Note Rolled, high precision trapezoidal thread spindles. ISO trapezoidal thread based on DIN 103. The trapezoidal thread spindle is a transmission thread with relatively high friction. Standard thread forms are selflocking. This has the advantage that they generally do not need to be secured in the rest position. Tolerance class 7e Pitch precision 0.3/300 mm Length sawed with excess, ends not deburred.

Hardened and ground (HRC 60 ±2). Note: The locating pins are designed to make the joining process easier. Used in combination with hardened locating bushes 02026, they enable exact, low-wear, and fast changes of the workpiece. Versions D1 = 5 and D1 = 6 do not have an internal thread. Drawing reference: Form B: cylindrical pin Form C: rhomboid pin

Form C and F: Ball steel, ball seat high-carbon steel. Form G and J: Ball high-carbon steel, ball seat steel. Version: Form C and F: Ball hardened and black oxidised, ball seat phosphated. Form G and J: Ball phosphated, ball seat hardened and black oxidised. Note: The self-aligning pads serve as stops, rests and thrust pads in fixture construction. The seating face returns to the start position when the load is removed. Ball secured against rotation. Drawing reference: Form C: male thread, flattened ball, smooth Form F: male thread, flattened ball, diamond grip Form G: press fit, flattened ball, smooth Form J: press fit, flattened ball, diamond grip

Many customers ask us what ROPP is and the simple answer is Roll On Pilfer Proof closure. Simply put it is an unthreaded aluminum shell that is placed on and pressed down onto the bottle neck while thread forming wheels spin around the shell and press against it to conform to the existing threads of the bottle and locking ring. In many respects a ROPP capper resembles a chuck capper although since it is not torquing a cap there is no clutch mechanism required. ROPP capping machines are available as a single head to multiple head high speed rotary systems. The big advantage of a ROPP capper machine is that it is sealing the product at the same time it is providing tamper evident security. The big disadvantage is that it is expensive to run more than one size cap. The neck and threads of the bottle must also be hard enough to withstand the pressure required to form threads such as glass or hard plastic.

Body carbon steel. Ball, ball bearing steel 1.2067. Form D: Ball with POM insert. Form H: Ball with POM insert. Form K: Ball with carbide insert. Form M has a carbide ball. Version: Body tempered and phosphated. Ball hardened. Form M ball nickel plated. Note: Self-aligning pads serve as stops, supports and thrust pads in fixture constructions. Ball secured against rotation. * Valid only if the minimum bore depth is observed. Drawing reference: Form C: with male thread, flattened ball, smooth. Form D: with male thread, flattened ball, with POM insert. Form F: with male thread, flattened ball, diamond grip. Form M: with male thread, flattened ball, with carbide insert. Form G: press fit, flattened ball, smooth. Form H: press fit, flattened ball, with POM insert. Form J: press fit, flattened ball, diamond grip. Form K: press fit, flattened ball, with carbide insert.