Robot cell - Import export

Ideal automation solutions for loading and unloading of parts on machining centres, presses, measuring stations, etc… Convenient, accurate, repeatable and reliable! The CLA Robot Cell is composed of the following: - A polyarticulated robot or scara with specific grippers - A camera device for part recognition - Automatic camera calibration - Parts loading/unloading system - Protection (cage, mats, detection, etc) - Each application is studied and simulated in order to define the ideal solution - Microplates screening. CLA is a center of expertise of Mitsubishi robots

REP AUTOMATED SOLUTIONS Automation is adapted to the needs and objectives of each customer. An infinite number of possibilities for the following operations Feeder channels Evacuation Flash and gum cutters Evacuation Spraying of release agent and / or cleaning of the mold Loading of inserts Demoulding of finished parts Visual control of conformity and many others... 3 levels of automation possible o Operator assistance Insert loader o Partial automation Demoulding kit (front, rear top, rear bottom, etc.) o Total automation Robotic cell, brushing on horizontal presses, etc.

The laser MRC500 is the larger robotic cell that supports point to point laser soldering from above. The standardized platform is based on a flexible and modular concept that can be adapted to a range of processes from fully-automated in-line to stand-alone semi-automated processes. The frame of the laser MRC500 is designed to ensure the safety of the operator during the laser soldering process. Furthermore, it also provides maximum accessibility to the working area. The laser robotic cell is only equipped with mta MLH45 laser head. The main features of our laser MRC500 include: Welded frame construction 3-axis Cartesian robot 500x500mm working area Industrial PC controller with Embedded Windows® operating system Intuitive menu-driven mta MotionEditor software

EL PAL is a secure robotic cell for palletizing open trays, closed trays, plastic crates, bundles, etc. This robot is integrated with existing equipment to increase efficiency by having an optimized pallet. The pallet settings are indexed according to your cases. The interlayer pick-up function is incorporated within the gripper. EL PAL is totally designed to be interfaced with any SYNERLINK machines.

MRC500 soldering platform for robotic soldering from above is a free-standing machine cell. Our design engineers purposes-built the MRC500 for soldering applications then standardized the design. We purpose-built our own platform so we would not need to compromise functionality based on the limitations of third-party equipment. Standardizing the design offers three primary advantages. It is well-proven, available faster, and costs less than-off custom designs. Although the design is standard, it is highly flexible. We designed the mechanical structure to work with a wide range of process equipment, material handling, and guarding systems. In its basic configuration, the MRC500 is a free-standing, semi-automated machine. At the other extreme, we can outfit it with SMEMA conveyors, collaborative robots, turntables, and many other systems.

The ProFeeder Compact from EasyRobotics is a robust robotic cell with compact dimensions that can be easily moved in your production. The ProFeeder Compact is placed separately in front of the machine to be operated. Then an ER Work or an ER Pedestal is positioned in front of the machine. The robot is located on the ER Work / ER Pedestal. The robot now takes workpieces from the ProFeeder Compact and loads and unloads the machine. It then loads the workpieces back into the ProFeeder Compact. This results in advantages for you, such as more space in your production, quick adaptability for different workpieces and a mobile robot cell. Thanks to the simple design of the drawers of the ProFeeder Compact, workpieces of various sizes and lengths can be processed without major changeover work.

The straightening machine RM-1000 was developed for straightening deep-hole drills, as 4- and 6-axis version. The radial run-out of a drill is straightened using the 4-axis version. The 6-axis machine additionally corrects the camber of the shank and the head run-out of the soldered carbide drill bits. The maximum length of the drills is 1,000mm, the accuracy of the straightening process is 0.08 mm (depending on the work piece). An exportable straightening protocol is created for each straightening process. A robot cell is available as an option. Using this robot cell, the insertion and removal of the drills is performed. The robot cell is mobile and can be disconnected at any time in order to allow manual straightening processes.

COMPACT The Fiber laser robust design and high-quality optical components guarantee high strength and low maintenance. Whether integrated on production lines or robotic cells, its implementation is simple in all mounting positions. The laser marker can be oriented to the part surface to significantly reduce installation times and costs. INDUSTRIAL Equipped to meet the needs of Industry 4.0 in terms of identification marking, the Fiber laser marker is equipped as standard with full network communication ports allowing full compatibility with all PLCs brands and ensure quick and cost-effective integration. POWERFUL This laser marking machine is available in several powers, 20W, 30W and 50W. The 20W laser head is adapted for most of the applications for a surface marking, 30w is the solution for your fast and high-contrast markings, and 50W is the most suitable solution for deep laser markings.

The Automated Serial production qualified for the highest standards in CNC machining in a 6000 sqm. We have online production control and support system (OEEm) for full traceability, tightness Quality CMM machines which are: Zeiss Prismo navigator, Zeiss Vast Gold scan; D300 rotating table 2400 x 1200 x 1000; Zeiss Accura II, Zeiss VastXT scan D400 rotating table 1600 x 900 x 800; Dea Global Silver, Leitz X5 scan 1200 x 900 x 800; Dea Global Silver, Leitz X5 scan 1500 x 900 x 800.

Besides the production for our customers there are Data Matrix Code laser engravers, online production control and support system (OEEm) for full traceability, robotized high pressure washing equipment, tightness Quality CMM machines, assembly and logistic services. We have Accretech Surfcom Nex100 surface roughness and contour measuring machine Ecologic high pressure residual contamination tester. We have centralised chips and emulsion management, temperature and filtered air control, 7/24 shift pattern.

Besides the production there are robotized high pressure washing equipment, waterproof with special positioned pins for pricese water targetting, dryer and tracebility control too.

The Automated Serial production qualified for the highest standards in CNC machining in a 6000 sqm. The production lines here are made of automated, robotized cells and are able for high precision mass production of different parts for any industry – engine or structural parts, any other components – as well as aluminium and steel products. We have centralised chips and emulsion management, temperature and filtered air control, 7/24 shift pattern.

The Automated Serial production qualified for the highest standards in CNC machining in a 6000 sqm. The production lines here are made of automated, robotized cells and are able for high precision mass production of different parts for any industry – engine or structural parts, any other components – as well as aluminium and steel products. Besides the production for our customers there are Data Matrix Code laser engravers, online production control and support system (OEEm) for full traceability, robotized high pressure washing equipment, tightness Quality CMM machines, assembly and logistic services. We have centralised chips and emulsion management, temperature and filtered air control, 7/24 shift pattern.

The Automated Serial production qualified for the highest standards in CNC machining in a 6000 sqm. The production lines here are made of automated, robotized cells and are able for high precision mass production of different parts for any industry – engine or structural parts, any other components – as well as aluminium and steel products. Besides the production for our customers there are Data Matrix Code laser engravers, online production control and support system (OEEm) for full traceability, robotized high pressure washing equipment, tightness Quality CMM machines, assembly and logistic services. We have centralised chips and emulsion management, temperature and filtered air control, 7/24 shift pattern.

CNC turning machines Vertical CNC turning machines Vertical CNC milling centers Horizontal CNC milling centers Robotic cell designed for fettling and deburring of castings

The Automated Serial production qualified for the highest standards in CNC machining in a 6000 sqm. The production lines here are made of automated, robotized cells and are able for high precision mass production of different parts for any industry – engine or structural parts, any other components – as well as aluminium and steel products. Besides the production for our customers there are Data Matrix Code laser engravers, online production control and support system (OEEm) for full traceability, robotized high pressure washing equipment, tightness Quality CMM machines, assembly and logistic services. We have centralised chips and emulsion management, temperature and filtered air control, 7/24 shift pattern.

ProArc and HIWIN bring robot application to a intelligent and remarkable milestone in welding industry through the new weld robot system. System comes with full package including Cut wire Work station w/Multi Task Modular cells To define robot in the COORD export system Pass [Position Register] function to make function infinity

FoxLaser offers all types of welding of ferrous and non-ferrous metals: 7-axis robot cell for MIG/MAG welding. Positioner up to 5 tons. MIG/MAG – electric arc welding in a protective gas environment with a melting electrode. TIG – electric arc welding in a protective gas environment with a non-melting electrode and with automatic supply of additional material. TIG MICRO-WELDING with PUK-U3. MAW – manual metal (electric) arc welding. SPOT electric resistance welding. We have 3D welding tables for assembling complex sheet and tubular structures. Their dimensions are 3000/1500/200 mm and 2400/1200/200 mm. The use of special attachments and fixtures or the assembly of several tables together makes it possible to increase the size of the assembled structures.

Welding and cutting processes Depending on material and sheet thickness following processes are used: GMAW - Gas Metal Arc Welding (MIG/MAG) GTAW - Tungsten Inert Gas Welding (TIG), Cold & Hot Wire PAW - Plasma arc welding or cutting FSW - Friction Stir Welding Laser-Hybrid Welding RSW – Resistance Spot Welding igm robots may be used for all non-contact welding and cutting processes. Power sources from many well-known manufacturers can be integrated with our robot systems for welding and cutting applications. Products range from digital inverter power sources for MIG/MAG welding, TIG applications, plasma cutting and welding apparatus to high-capacity devices for the tandem process. Brushing, Grinding and Handling - Manipulation using Robots Through the possibilities afforded by a modular configuration of robot cells and the integration of diverse tools in the robot control sequence, significantly better throughput times and constant process qualities can be achieved. As a...

Your #1 source for welding automation and positioning equipment hire. We will not be beaten on price. Key Plant will undercut any genuine quote. We have comprehensive stocks of high quality and reliable weld automation, handling and positioning rental equipment. From welding rotators, tank turning rolls and welding manipulators to pay by the hour, plug and weld robotic welding cells – find your ideal rental solution today. A major advantage we have over our competitors is that, as the manufacturer we have the ability to keep an extensive level of available ‘rent-ready’ stock. A rental department built over 65 years. Short or Long Term Project? Perhaps you have equipment that requires maintenance or a refurbishment, but cannot afford production downtime? We offer affordable rental solutions to help you keep your production at an optimum level. Rental also enables you to evaluate your needs before purchasing.

Metalworking companies are increasingly looking for practical solutions on how to quickly and easily carry out welding tasks. For small quantities, however, automation systems for welding have so far been difficult to implement, from an economical point of view. At the same time, it is becoming increasingly difficult to find qualified welders for manual processing. OTC DAIHEN EUROPE has developed EASY ARC, a new mobile welding robot system for workshop operation, which meets the economic and pragmatic requirements. EASY ARC includes a compact welding robot with intuitive OTC Easy-Teach control, which offers the operator with the perfect weld seam, thanks to the integrated expert system and manufacturer’s own 400A MIG / MAG power source inverter. The robot is mounted on a welding table that is prepared for holding standard clamping elements and equipped with rollers. The simple conversion of the system thus ensures appropriate flexibility in production.

The 7-axis arc welding robot V6LS from the FD series impresses with its slim design and an expanded degree of freedom, which enables a constant torch orientation when immersing in tight work spaces. Compared to the V6S, the V6LS has an extended arm, which is why the range is increased again. Due to the high flexibility, several robots can be positioned closer to each other, so it is possible to have a larger number of robots in the cell or system working together. The most important technical data at a glance: Number of axes: 7 Working Range (P-point): R 2006 mm Max. payload: 6kg Positional repeatability: +/- 0.08 mm Drive system: AC servo motor Drive power: 6000 W Weight: 316 kg

The 7-axis arc welding robot V20S from the FD series is the optimal robot for medium-heavy loads. The extended degree of freedom enables a constant torch orientation when immersing in tight work spaces. Due to the high flexibility, several robots can be positioned closer to each other, so it is possible to have a larger number of robots in the cell or system working together. The most important technical data at a glance: Number of axes: 7 Working Range (P point): R 1710 mm Max. payload: 20kg Positional repeatability: +/- 0.08 mm Drive system: AC servo motor Drive power: 6600 W. Weight: 321 kg

The 7-axis arc welding robot B4S from the FD series is compact and, thanks to the integrated cable routing, offers optimal protection during the work process. The extended degree of freedom enables a constant torch orientation when immersing in tight work spaces. Due to the high flexibility, several robots can be positioned closer to each other, so it is possible to have a larger number of robots in the cell or system working together. The most important technical data at a glance: Number of axes: 7 Working Range (P point): R 1435 mm Max. payload: 4 kg Positional repeatability: +/- 0.08 mm Drive system: AC servo motor Drive power: 3550 W Weight: 189 kg

The 7-axis arc welding robot B4LS from the FD series is compact and, thanks to the integrated cable routing, offers optimal protection during the work process. The extended degree of freedom enables a constant torch orientation when immersing in tight work spaces. In addition, the FD-B4LS offers an extended arm compared to the FD-B4S and thus a larger working radius. Due to the high flexibility, several robots can be positioned closer to each other, so it is possible to have a larger number of robots in the cell or system working together. The most important technical data at a glance: Number of axes: 7 Working Range (P-point): R 2008 mm Max. payload: 4 kg Positional repeatability: +/- 0.08 mm Drive system: AC servo motor Drive power: 5650 W Weight: 321 kg

Gizelis Robotics provides turn-key solutions for machining with robots for all kind of materials like wood, stone, marble, alumium, steel etc. The robot cell consists of: Robot Spindle Robot CNC CAM Software Machining table Automatic tool change Safety fence There is also the possibility for costumers to bring their parts and make them a live demo. Robot CNC CAM software lets you program robots with external axes such as rotary tables and linear tracks as easily as you could program a 5-axis NC machine. Working closely with the highly skilled integrator Gizelis Robotics opened up new opportunities for testing the software which guarantees fast, accurate and easy multi-axis programming for robots.

Robotic systems assist in such applications thanks to their particularly enabling features. Typical grinding applications include a closed robotic cell to avoid particle dispersion in the surrounding area. A head-bearing robot is located inside as well as various other grinding machines. The robot picks the piece from the feeding area, drives it with precision through all processing stages and places it at the discharge area before it starts all over again by picking the next piece. Depending on the product, a suction system is put in place to keep the robotic cell clean. Robotic grinding is the only option for all related industries since production time is greatly decreased, maximum degree of safety is achieved and, most significantly, it offers flawless quality and consistency to end products. Only companies using robotic systems stand out from the competition, as they can produce optimum products at the lowest possible production cost.

With a team of highly trained and certified welding technologists, technicians and welders we are welding according to TIG, MIG, MAG and REO procedures for the electrical and machine industry. We use 6 modern robotic CNC cells for the benefit of our clients.

Suitable for a manual operation by operator, Suitable for an automatic cell with a robot load/unload, Suitable for an automatic conveyor production, Wheel presence sensors, Imbalance compensation of a spindle, Ergonomic size of the machine, Sophisticated fluids drain system with reservoir, Spindle protection system from metal chips, Automatic clamping of a wheel hub with a heavy duty pneumatic clamping chuck, Automatic brake and wheel positioning, Fastest balancing cycle time, Fastest tool changeover time, Made of wellknown brands heavy duty components, Servomotor as a spindle drive motor, Software capabilities Valve compensation feature, The best quality, automatic display, Password protection access for operator and shift manager, Any language possible, Industry 4.0 compliant, Static and dynamic imbalance display, Autotest and selfcalibration, Data transfer and communication with master station, CSV file data creation Sophisticated remote diagnostic and support software .