Profile bending - Import export

We provide sheet metal bending services using three precision Trumpf press brakes (TruBend_3100, TruBend_5085; TruBend_5320) with a maximum pressure of 320 tons and a maximum bending length of 4000 mm. Our well-equipped inventory of bending tools enables us to manufacture even the most complex parts, and dedicated software supporting machine operation allows us to simulate the bending process. All this guarantees the execution of orders with extreme precision and accuracy. In addition, in our machine park we have two CNC bending machines for bending pipes and profiles. We operate on both mandrel and mandrelless benders, while specializing in bending pipes and profiles. In our plant we deal with bending of, among other things: - structural steel - galvanized steel - stainless steel - aluminum

We provide the metal profile and pipe bending services. We offer the bending of pipes and profiles from both classical and structural steels of various sizes on machines of a new generation. These machines work with the utmost precision and make it possible to produce almost any shape. Material possibilities: • Pipe processing parameters: - 20 x 1.5 mm (rollable) - 21.3 x 2 mm (rollable) - 33.7 x 2 mm (rollable) - 42.4 x 2 mm (rollable) - 42.4 x 3.2 mm (rollable) - 48.3 x 2 mm - 60.3 x 2 mm • Profile processing parameters: - 40 x 40 x 2 mm - 30 x 30 x 1.5 (rollable) - 40 x 20 x 1.5 (rollable) Is your question more comprehensive or more general? Send us an email at biuro@web-elektron.pl and we will propose the most suitable solution after its processing.

Bending machines, which we have allows us precise working of tube with maximal outer diameter ф50 mm and thickness of the wall 3 mm. As well we can bend tubes and profiles with big radiuses and big length – 6 m. With our available equipment we produce welded constructions with length till 6 m and weight till 3 tones. This give us a possibility to produce complex products of bended tubes and profiles with excellent quality. The company produce: Constructions, in which is mounted production equipment. Stands for bicycle parking Pumps for pumping out water by hand from big depth Tube knots and details for machines and equipment Tube details for gas device Shelfs Hangers metal fence Shed for reserve players Shed for bicycle parking Metal Cabinets Metal Boxes

Sturdy and practical galvanized or stainless steel linear rails with radial ball bearing sliders. The X-Rail is a family of linear guides with radial ball bearing sliders for applications requiring cost efficiency and high resistance to corrosion. The shaped raceway rail, the flat raceway rail and the telescopic rail are available in stainless steel or galvanized sheet metal. With the T + U configuration, the X-Rail system can compensate for any axial misalignment in parallelism of the mounting surfaces. Three rail width sizes: 20mm, 30mm and 45mm Standard rail lengths up to 3,120mm; different lengths upon request Low coefficient of friction Combination of T and U rails for self-aligning bearing applications Easily adjustable slider preload Polymer based wipers available for added roller bearing protection (available on for the thin body style slider) High temperature resistance up to 120°C/250°F The stainless steel X-Rail linear guide version is corrosion resistant, and ensures...

Sturdy and practical linear rails with radial ball bearing sliders. The X-Rail is a family of linear guides with radial ball bearing sliders for applications requiring cost efficiency and high resistance to corrosion. The linear guides with shaped raceways and the linear guides with flat raceways are available in stainless steel or galvanised or nitrided metal sheeting. With the T + U configuration, the X-Rail system can compensate for any axial misalignment in parallelism of the mounting surfaces.

The Hegra Rail family includes various telescopic guide profiles with ball cage capable of handling high loads up to 20 kN per pair, overextensions up to 200% of the length of the guide in closed position and available in different materials such as steel, aluminium or stainless steel AISI 304 and AISI 316. The main features of the Hegra Rail telescopic guides: handling of heavy loads combined with minimal bending profiles with 1, 2 or 3 moving elements for extensions up to 200% available in different materials: steel, aluminium, stainless steel AISI 304 and AISI 316 high rigidity and moment of inertia with thin sections fluid noiseless operation long working life extremely reliable The Hegra Rail family of telescopic guides includes five product categories: partial and full extensions, overextensions, heavy loads and S-sections. Telescopic guides for partial extensions,Telescopic guides for full extensions,Telescopic guides for overextensions,Telescopic guides for heavy loads

Fabrication is the process used to manufacture steelwork components that will, when assembled and joined, form a complete frame or structure. The fabrication process of steel products can be categorized into 5 steps primarily based on the sequence of the task. These are: Steel Detailing Steel Profiling Cutting Bending Rolling Drilling Welding Surface Preparation and Painting Packagin At Novelty Steel, we usually use readily available steel sections that are purchased from the steel mills, together with complementary material such as protective paints and fasteners from other specialist suppliers. Our modern steelwork fabrication shops have computer-aided design and detailing (CAD), which is linked directly to factory floor computer numerically controlled (CNC) machinery, creating a genuine seamless CAD/CAM environment. The accuracy of the computer-generated details being transmitted directly to the CNC machinery

Fabrication is the process used to manufacture steelwork components that will, when assembled and joined, form a complete frame or structure. The fabrication process of steel products can be categorized into 5 steps primarily based on the sequence of the task. These are: Steel Detailing Steel Profiling Cutting Bending Rolling Drilling Welding Surface Preparation and Painting Packagin At Novelty Steel, we usually use readily available steel sections that are purchased from the steel mills, together with complementary material such as protective paints and fasteners from other specialist suppliers. Our modern steelwork fabrication shops have computer-aided design and detailing (CAD), which is linked directly to factory floor computer numerically controlled (CNC) machinery, creating a genuine seamless CAD/CAM environment. The accuracy of the computer-generated details being transmitted directly to the CNC machinery increases the quality standards

Fully automatic operation cutting of aluminium and non-ferrous metal NC Control with touch screen display 5,7” Piece counter showing target/actual number of pieces Piece multiplier when cutting bundles Indication of cycle time Multiple feed device – max feed 3.250mm Table separation before the saw blade retracts so the profile is not touched by the saw blade Electronic material feeder, ball screw spindle and servo motor incl. pneumatic horizontal and vertical clamps Float mounting feeder to balance bend profiles Waste piece from 85mm Reducer of clamping pressure horizontal and vertical Cycle spray mist device with level indicator and automatic stop Cut-off length from 3mm Automatic cut-out when bar is finished Technical Data: Motor up to 18,5kW, S 6 40%, 400 V, 50 Hz, 2850 R.P.M. r.p.m. infinitely adjustable Saw blade speed 3.500 – 5.800 R.P.M Saw blade Ø 400mm Profile width max 200mm height max 120mm

Our advanced machinery allows for precise bending of tubes and profiles, catering to industries that require high-quality, consistent bends. From automotive to construction, we deliver tailored solutions for your projects.

Bending with standard tube and profile bending machines, Cutting and punching operations on all profiles with special templates or if it is necessary by hydraulic or pneumatic machines that can be designed and produced ourselves, Cutting of the profiles done with CNC saws in requested length.

Minimum and maximum sheet thickness: 0.4 - 8 mm. Pipe production diameter Ø10 - Ø193 MM profileproduction range 10*10 - 150*150 galvanized profile production, re-coating the welding place with zinc,profile production in special sections in welded profile,drilling and cutting operations before or after profiledrawing. Bending and mechanical processes aftershaping. Shooting any desired brand on the profile. Profile cutting, drilling, bending, shaping and assemblyapplications.

Bending pipes, we usually use the cold bending method, but in the case of such a need and the possibilities of a given material, we also work at a specific temperature. For this type of order, we use a professional three-roller tube and profile bender. It provides a maximum bending angle of 180 degrees and a diameter of 54 x 3 mm. We also offer specialized, very precise CNC tube bending. We process pipes made of various materials, including aluminium, stainless steel, and copper. This process involves the plastic processing of materials in such a way as to change the curvature of the pipe to the desired shape. It is done by squeezing some fibres and stretching others. Importantly, it does not affect the appearance of the material and does not change its technical properties.

Proper bending of aluminium and magnesium requires specific knowledge of the material. The phase in the process in which the material is bent is also crucial to the final result, right after pressing or only after hardening, for example. There are many techniques for bending, such as roll forming, press (brake) bending, swivel bending, deep drawing, stretch forming, and 3D bending.

Rotex offers convertible single acting angle seat valve and double acting angle seat valve to give features like long working life, high functionality, and low maintenance.Self-aligning plug ensures zero leaks for every operation. Smooth profile with minimum bend ensuring the higher flow made with corrosion resistive nylon glass filled material along with SS316 fitting makes it is ideal for a corrosive environment. Longer sleeve with special V design gland packings to provide better leak tightness, long life, and avoid metal to metal contact with the shaft. Burnished Shaft for low friction, better gland sealing, and smoother operation. Better sealing and cyclic life performance. Lean Flow-through Passage for a low-pressure drop and Better flow Characteristics

We bend metal sheets on numerically controlled (CNC) bending machines from AMADA, LVD, PROMECAN, DURMA. In addition to bending sheets in a straight line, we also perform profiling on cylinders and bending pipes and profiles. We have 9 CNC press brakes, on which we can bend elements up to a length of 4 meters. Our largest press has 4 meters of working length and 320 tons of pressure. In the near future, our machine park will be enriched with a robotic station for bending sheets with an Amada press with a length of 4 meters and a pressure of 220 tons.

We are a Polish company with many years of experience in light steel work. We offer services such as: MIG and MAG welding of small and medium steel constructions, hot and cold forging of steel elements, bending pipes and profiles.

Synchro-Form is a unique and revolutionary new adaptive bending system designed to make bending large profiles easy, efficient and consistently accurate. Synchro-Form ensures angular consistency on large parts with multiple bends. This next-generation adaptive bending system automatically measures and compensates for every bend so that the geometric profile is perfectly formed. Synchro-Form eliminates manual operations, reduces setup and handling, and ensures consistent bending results – delivering high throughput for XXL bending. KEY FEATURES Multi-axis ‘Synchro’ modules for automated part positioning and manipulation Automated ‘laser scanning’ feedback modules Adaptive in-process bending of multi-bend profiles Bending parameters automatically controlled by LVD's unique 'intelligent' learning database TOUCH-B touch screen graphical user interface control is intuitive and simple to use 2D & 3D color graphics simulate part creation and display material handling sequencing

For over 30 years, GESCO-metall GmbH has stood for quality, competence and experience in the field of contract bending. The production focuses are curved parts for windows, doors and facades as well as complex special profiles for industrial construction, vehicle manufacturing, plant engineering and medical technology. It goes without saying that we also bend aluminium cover caps for the wood/aluminium field. Our bending technology range is rounded off by complete curved elements, including electrolytic oxidation of aluminium, powder coating, metal fittings and glass together with window sills and soffit cladding. You will find more information about bending technology, contract bending, profile bending, portholes, in our product section: Contract Bending Work, Curved Elements, Window Sills, Portholes, Glazing Frames – Door Windows.

Our CNC Pipe Bender CH series is the backbone of our tube and profile bending machines. Their rigidity, stability and untouchable precision in exceptional conditions such as humidity or harsh temperatures is what makes them stand out from the crowd. Ranging from 6mm up to 420mm OD these pipe bending machines are adapt for use in a wide range of pipe manufacturing sectors and industries. The range includes the fully CNC pipe bender version, for wich all three axis are automatic in a single stack machine. There’s also the option to add welding detection, punching/cutting mechanisms and integrated loading and unloading systems if necessary. The CH series tube bending machine come equipped with the AMOB NC touchscreen easy-to-operate controls, or in the CNC version, the latest user-friendly AMOB 3D bending software. So, this stores tooling configuration, allows spring-back compensation and boasts anti-collision technology, amongst other features.

AMOB Angle Rolls support the largest capacity profile bending machines in the world! With planetary moving bottom rolls, they can achieve faster, tighter bending with fewer passes, which results in reduced cycle times. The angle bending machinery range is available in both CNC and NC with AMOB’s specially developed auto learning software, which removes the need to do sacrificial test bends and therefore reduces scrap material and wasted production time. If bending the largest profiles is a requirement, then look no further than the MAH-AC Beam Roller from AMOB.

AMOB CNC Roll Bender provide outstanding production cycle times, un-matched reliability and also the production of products not possible on lower level machines. These CNC Roll Bending Machines markedly are the first machines in AMOB’s profile section range that are fully computer-controlled. In effect, this technology allows for producing elliptical shapes on a large scale with unbeatable repeatability. The CNC Profile Bending Machines range is able to put multiple radiuses into a single profile using both progressive and direct pressure. Opening up a new sector for product manufacture. The user-friendly 2D CNC controls make this series a popular choice. They are popular for profile bending sub-contractors, aluminium window and door producers, along with greenhouse manufacturers and also other similar industries. The MAH CNC series takes profile bending to the next level and allows the production of products that is just not possible on MAH and MAM series section bender machines.

Find he world’s largest Section Bending Machine! The MAH-ACHD range of heavy-duty section bending machines caters for high end, heavy duty profile and section bending. With capabilities for bending up to IPE 270 beam, they are extremely heavy-duty and additionally can cater for a huge range of profiles and sections. Like all section benders from the MAH-ACHD range, these are the first products from AMOB in order to feature planetary moving bottom rolls – allowing for faster and tighter bending and a more efficient production time. This range of section bending machines is available in both CNC and NC with AMOB’s specially developed auto learning software. This software removes the need to do sacrificial test bends in order to reduces scrap material and wasted production time. The MAH-ACHD series from AMOB is the largest capacity range in the world – look no further than this range for bending the largest profiles.

body structures frame and bending

body structures frame and bended products

seat frame references

bended automotive profile products

SURVOS products are optimally suited to sheet metal forming, machining and assembly technology. Our SURVOS has also been successfully used in cutting and punching aluminium sheets, steel sheets, copper and brass sheets, in cold profiling, bending, embossing, sawing and drilling aluminium profiles for decades. SURVOS Plus L meets the strict food law requirements of the FDA US regulations in acc. with 21 CFR 178.3620(b) and 178.3120. SURVOS Plus has a high lubricity and quickly evaporates 100%.* * According to the specifications of the DAB (German Pharmacopoeia), an evaporation residue of < 0.01% is considered to be residue-free. The evaporation residue of SURVOS Plus L is 0.0045% or 45 ppm.