Processing line - Import export

FOR INSTALLATION IN PNEUMATIC FIBRE PROCESSING LINES Reliable metal and spark removal. Minimal ejection loss through ultra-fast switching time. Extremely robust – 300,000 switches without visible wear. Suitable for pressure and suction transport.

Utilize Weber Ultrasonics technology for your system just like your application demands it. The innovative and highly modular Saphir machine concept is a breeze to integrate in existing process lines and can be customized to individual requirements. The machine components generator, feed unit, swing unit and Touch-PC with the powerful control software SAPHIR CONTROL 4.0 and extensive accessories are pre-configured and ready for use.

The Combination Slitting & Cut-To-Length Lines are probably the most flexible coil processing lines within the field of cutting. By combining the cutting lengthwise and across, the coil material can be processed into a variety of blanks. So, if your production features a limited number of different coils as basic materials, while the variety of widths and lengths of the blanks is high, a Combination Slitting & Cut-To-Length Line will be the right choice. The system bases on the Cut-To-Length technology while offering the additional functionality of slitting. Since the slitting technology is home-made too, we can provide a fully integrated solution. An incisive experience so to speak. As a sizable advantage, storage space and material costs per ton are both significantly reduced, and with Combination Slitting & Cut-To-Length Lines even smallest batches can be delivered immediately.

For the steel and aluminum industry, Micro-Epsilon offers innovative measuring and inspection systems for thickness, profile and surface measurements. Performance and quality, as well as reliability of products and services have made Micro-Epsilon one of the leading suppliers of inspection systems for optical thickness measurement used in the metals industry. Our non-contact thickness measuring systems are used wherever high-precision thickness monitoring is required for control and quality assurance. Both in hot rolling mills, in continuous casting plants and in cold rolling mills and service centers, the Micro-Epsilon measuring systems operate reliably and with maximum precision. Numerous, successful installations in 13 countries around the world in milling lines and processing lines speak for themselves.

Processes such as radial riveting or pressing are used to permanently conjoin a metal plate for example with a wire bracket. 
Test apparatus for monitoring compliance with the required tear values secure the process in line with these safety-relevant components. These assembly parts are used, for example, as reinforcements for backrest frames.

We produce blanks from plastic in line with your specifications. Upon your request, we also process pellets specified and also provided by you in our injection molding department. We keep a wide range of common plastic grades in stock, which we process into test specimens of various sizes according to your specifications. On request we also procure special materials and process these in line with your specific requirements. We process every available type of pellets to form DIN A5 format sheets or smaller sheets lap shear test specimens 100 x 25 x 3 mm dumbbell test specimens We deliver various surface finishes structured high-gloss automotive graining used by a wide range of car manufacturers We deliver every SMC quality depending on the availability of prepregs with class-A finish also in automotive quality Types of plastics ABS, PC, PE, PMMA, POM, PP, PS, PVC, PET, PTFE, PA6, PA6.6, PU, Polymer-based glass fiber-reinforced plastics

Honing tools from Tyrolit deliver the smoothest surface effects with precision down to the smallest µ-range, essential for industries like cutlery, ski, automotive, watchmaking, and medical technology. These sectors benefit from our extensive range of honing and finishing tools, known for high precision. Tyrolit's dynamic innovation in quality and processes ensures our partners are well-equipped for industry challenges. Best Honing Tools for Various Industries: Our broad assortment offers optimal solutions for any application. In the automotive industry, our products use special polyester film. For superfinishing, the Facetec MF line offers high process stability and cost-effectiveness. The thermal glass industry benefits from our elastic bonded tools for easy metal layer removal. The ski industry uses resinoid-bonded elastic tools to sharpen edges. For precision machining of hip and knee joints, the medical industry relies on our diamond and CBN tools.

Servo-electric press lines Modular X2000NC setup as a press line with various servo-driven presses for cold forming Back wall dimensions: approx. 5 x 3.5 m, total weight: approx. 45 t Tool setup: 6 stations, 23 mm wire fed in from decoiler and feeder, straightener and cutting unit, ready-to-use production parts Cold extrusion process with press lines Illustrative example of a modular X2000NC setup with servo-driven presses of various sizes as a press line for the cold forming of wire. This setup with servo-driven presses from 240 kN to 7,000 kN can take the place of a single large press with a progressive die. Our press line with synchronised servo transfer is compact, fast and affordable. Unlike large presses from other manufacturers, our line does not need its own press pit. If you need a machine for processing thick wire up to 26 mm in diameter – we’re the specialists to call.

Most Winding Lines process one single coil (single-layer winding). There are however also applications where multiple layers are wound: With this process, the rewinding Coil Reel (Rewinder for short) reverses horizontally and orderly puts one layer beside the other, creating one long coil. This will make sense when narrow slit coil materials of small weight and – depending on their thickness – usually short running lengths would require frequent changeovers. Here, a layer-wound coil provides much longer productive time. The “elongation” by the way is done by butt-welding the coil strip ends. We offer this complete technology – including our own end-joining equipment and an adapted servo layering axis for the Rewinder. For thick strips we build vertical straighteners to correct the frequently occurring camber defect.

An experienced, in-house team of test and analysis specialists stands for the peak of quality – product-specific and exactly as you, the customer, desire it. To ensure quality in serial manufacture early on and guarantee a frictionless start of production, test equipment is incorporated into manufacturing processes and automated production lines. Placement tests, checking the electrical and software functionality, launch tests – depending on your individual requirements and your component, we will develop a test strategy and tune the tests to fit with each other. Our comprehensive test development methodology accelerates processes running all the way to the delivery of your product and reduced testing costs.

An experienced, in-house team of test and analysis specialists stands for the peak of quality – product-specific and exactly as you, the customer, desire it. To ensure quality in serial manufacture early on and guarantee a frictionless start of production, test equipment is incorporated into manufacturing processes and automated production lines. Test contacts on the circuit board, produced for just this purpose, are contacted by fine, spring-loaded test pins. Depending on the series size, the in-circuit test can take place manually or in an automated fashion. In combination with other test processes, including tests without test contacts, over 90 percent of all errors can be detected.

An experienced, in-house team of test and analysis specialists stands for the peak of quality – product-specific and exactly as you, the customer, desire it. To ensure quality in serial manufacture early on and guarantee a frictionless start of production, test equipment is incorporated into manufacturing processes and automated production lines. When planning tests, we work to your test specifications or develop a cost-optimised, efficient concept. In our tests, we simulate real usage conditions. In this way, we make sure that devices, systems or components will function correctly. Quality management at PRUFREX also includes developing efficient testing strategies.

The laser MRC500 is the larger robotic cell that supports point to point laser soldering from above. The standardized platform is based on a flexible and modular concept that can be adapted to a range of processes from fully-automated in-line to stand-alone semi-automated processes. The frame of the laser MRC500 is designed to ensure the safety of the operator during the laser soldering process. Furthermore, it also provides maximum accessibility to the working area. The laser robotic cell is only equipped with mta MLH45 laser head. The main features of our laser MRC500 include: Welded frame construction 3-axis Cartesian robot 500x500mm working area Industrial PC controller with Embedded Windows® operating system Intuitive menu-driven mta MotionEditor software

Perfect fit: Fat remover ASF 560 E for pork belly and loin of pork. Maximum yield with little post-processing. Optimised blade holder profile for exact adaptation to the cross section of the product. Electronically controlled movement along longitudinal profile for exact adjustment to the fat contours. The result: Less fat on the pork belly/loin, less lean meat in the belly/back fat. Advantages Minimal post-processing after the processing workflow Line concept: Perfect integration of the machine in stripping workflows Options: Operating personnel can also remain outside the machine stand Curved blade holder profile for ideal product adaptation Special sub-frames (height adjustment)

Vistus metal detectors are capable of detecting both ferrous and non-ferrous metals and are specifically designed for the food industry. They can be supplied mounted on a belt or chain conveyor, allowing an easy and fast integration into your processing or packaging line. Sturdy and torsion free construction made of 1.4301/AISI304 stainless steel High quality drives: maintenance free three-phase motor with worm gear or three phase drum motor Maximum detection performance through optimum vibration control and metal free zone Available standard coil sizes: 75 x 30 mm up to 275 x 60 mm Extremely compact: control unit fully integrated in detection coil Standard IP65 protection class, IP69K optionally available for enabling high pressure water cleaning

We offer process solutions for all types of fruit and for all stages of production: from the delivery of fresh fruit, through extraction or pressing to the final packaging of the juice aseptically or by hot filling. Alternatively, we build plant for the preparation of quality juice, starting from pureés and concentrates in aseptic drums, while respecting the organoleptic properties of the fruit. In both cases, our technologies ensure that a homogeneous and natural liquid is obtained thanks to a perfect combination of the blended products. All Ing.A.Rossi production plant is highly automated, and can be operated from a control room, in order to minimise operator error and guarantee repeatability and precision in the process. Production lines can also be integrated with waste water purification plants, and can cater for both small and large-scale production: we don’t have any volume limits. Extraction, pressing or preparation of highest-quality

This small-sized machine can be integrated into the production line easily. This safes temporary storage or extra transports and finally corresponding time loss and costs. The comfortable touchscreen panel allows a fast and easy operation of all parameters as well as administration of your washing recipes. Depending on water quality or rather cleanliness requirements, a treatment with de-ionized, de-mineralized or ultrapure water is possible by add-on module on option. By special request, siliconisation or coating with other glide agents is also possible. The W30 uses exchangeable bastekts for the (un)loading. These baskets are also compatible to our cryogenic deflashing machine E30W, and furthermore, optimally suited for a linear in-line processing → production → deflashing → washing → postcure tempering, The W30 is best pepared for industrie 4.0 demands. (on option with OPC UA server) With this small-sized machine, your treatment capacity is at best cost-performance ratio!

Novelis Fusion™ 6HF – s200 is a heat treatable product for applications with extremely demanding formability requirements. This product is recommended for inner applications such as decklid and door inners and other closure inner panels. This product has an excellent balance of properties for forming and strength. In addition, it offers a unique advantage in the hemming process enabling sharp feature lines and rope hem designs that permit the reduction in perceived gap between adjacent panels. All values are typical.

Novelis Fusion™ 6HF – e200 is a heat treatable product for applications with extremely demanding formability requirements. This product is recommended for outer applications such as body sides and decklid outers. This product has an excellent balance of properties for forming and strength. In addition, it offers a unique advantage in the hemming process enabling sharp feature lines and rope hem designs that permit the reduction in perceived gap between adjacent panels. All values are typical.

Slit metal often has camber. GSW builds Camber Straighteners, that help remove this defect. Coil Feed Lines that process small crosssections often only need minor straightening efforts. Here, we can help with pullthrough Straighteners also known as Flatteners. We usually mount them at the entrance of our Servo Roll Feeds or Air Feeds. Wire materials also often have a coil set – sometimes in two levels even. Single and dual Wire Straighteners help making such bent wires straight again.

Demag components for process cranes turn a crane into a fully fledged process crane, without the need for any additional design or development work. They're fast, safe and reliable, making these components extremely worthwhile elements of the Demag process crane engineering product line. The individual components – MPW open winch units, MPW open winch crabs and corner-bearing end carriages – are proven components that have been tried and tested for many years. They are individually configured to meet the specific requirements of your process crane. The variety of possible applications is virtually unlimited. See all the performance details and benefits on the product pages.

VisioPointer® reliably automates inspection processes in food packaging lines using leading vision technology and multiple inspection types. Its intuitive interface and intelligent data usage allow operators to ensure product quality, reduce waste and downtime, and optimize the production. As a plug and play vision solution, VisioPointer® makes thorough quality control achievable for any food manufacturer with easy implementation, operation and maintenance.

FireFox® 2 C – With setting process monitoring This tool is based on the proven TAURUS® C model. Here the setting process is analysed via integrated electronics using stroke and force sensors. The user can defi ne an OK window by means of a special software. A coloured LED on the tool shows the results of the setting process monitoring which can also be recorded and processed via data line. Apllications In the serial production of safety component parts as well as in automated setting processes the FireFox® C allows checking and documentation of the setting process. Advantages • High process safety • Documentation of each individual setting process • Less scrap since errors can be immediately identifi ed

Introducing Skilled Manpower - a premier provider of extrusion line solutions tailored to meet your specific requirements. With our state-of-the-art facilities, we boast a range of 5" to 10" presses, meticulously designed to handle a variety of profile sections. At Skilled Manpower, we understand the significance of alloy selection and its impact on the final product. That's why we prioritize your preferences when it comes to alloy type and press line. Our extrusion process is optimized to accommodate special alloys, including EN AW 6060, 6063, 6463, 6005, 6082, 6013, 6005, and 7xxx. What sets us apart is our unwavering commitment to delivering excellence. With a team of highly skilled professionals and a dedicated management team, we ensure that each and every product leaving our facility exceeds customer expectations. Our meticulous attention to detail guarantees that our extrusions are tailored to satisfy your specific end-use requirements.

Our conveyor systems are designed to be the heart of Industry 4.0, the fourth industrial revolution that is transforming the manufacturing landscape. Industry 4.0 is characterized by the integration of digital technologies and automation into the manufacturing process, resulting in increased efficiency, improved productivity, and reduced costs. Our conveyor systems are at the forefront of this revolution, incorporating advanced technologies such as Internet of Things (IoT), artificial intelligence (AI), and machine learning (ML). These technologies enable our conveyor systems to collect and analyze real-time data, optimize production processes, and make intelligent decisions. With IoT capabilities, our conveyor systems can communicate with other machines and systems in the production line, creating a seamless and interconnected network. This allows for real-time monitoring and control, ensuring that any issues or bottlenecks are quickly identified and addressed.

What is a Triple Shaft Flat Screen Horizontal Screening? A vibratory screen that is electrically powered and has three horizontal shafts is called a flat screen horizontal screening triple shaft. These kinds of screens are frequently used in industrial settings to sort divide and screen materials according to their sizes. The triple-shaft design offers enhanced durability and improved screening accuracy. Usually high-capacity inclined systems these screens provide efficient material separation and screening within a given size range as they move along the processing line. Construction mining aggregate production and other industrial applications are among the industries that frequently use triple shaft horizontal and flat screens. They can effectively screen and classify vast amounts of materials due to their dependability and durability. Vibration and mobility are enhanced by the three-shaft arrangement which speeds up and improves the efficiency of material screening.

What is a Triple Shaft Flat Screen Horizontal Screening? A vibratory screen that is electrically powered and has three horizontal shafts is called a flat screen horizontal screening triple shaft. These kinds of screens are frequently used in industrial settings to sort divide and screen materials according to their sizes. The triple-shaft design offers enhanced durability and improved screening accuracy. Usually high-capacity inclined systems these screens provide efficient material separation and screening within a given size range as they move along the processing line. Construction mining aggregate production and other industrial applications are among the industries that frequently use triple shaft horizontal and flat screens. They can effectively screen and classify vast amounts of materials due to their dependability and durability.

miromatic – Utilises internally developed mixers in the process systems. The incorporation of process data enables precise reconciliation before and during the mixing process. In conjunction with the in-line process, this results in extremely gentle treatment of the products and a high degree of efficiency. Continuous production of fruit yoghurt, cream quark, fruit quark and herb quark, as well as thermally processed cheese Precision and low losses with type changes Compact layout and configuration of the system in line with customer wishes Bacteriologically compliant (hygienic) design of system parts – optionally available in sterile versions Your added value through miromatic mixing systems: Dosing accuracy +/- 0.5% Low fruit and product losses when changing containers Precision and low losses with type changes Extremely gentle product treatment (with low rotational speeds, no shear effect) Individual design of the mixing system to suit your process