Loading system - Import export

We offer a great variety of loading systems for all the machines, dependent on the material, tube diameter and tube length. Tubes that have already been formed and with added components can also be loaded without any issues. The appropriate orientation is therefore very important, when loading the tube into the production cell. External workpieces, such as nuts, flanges, supporting sleeves can be added to the system in a controlled manner and included in any subsequent processing steps. A great variety of loading volumes is possible. Step feeder, Conveyor feeder, Chain feeder, Swivel arm feeder, Loading tables, Bowl feeder, Alignment station

For companies seeking the ultimate in automation and efficiency, fully automated loading and unloading systems are the answer. These systems utilize advanced technology, such as robotics and computerized controls, to handle the entire loading and unloading process without human intervention. Goods are automatically sorted, transported, and loaded onto trucks, eliminating the need for manual labor entirely. Fully automated systems are ideal for high-volume operations where speed, accuracy, and consistency are paramount. In conclusion, automatic loading and unloading systems offer numerous benefits for companies in the transportation industry. Whether it’s conveyor systems, hydraulic lift gates, pallet jacks, or fully automated systems, these technologies enhance productivity, improve safety, and streamline operations. By implementing these systems, companies can reduce labor costs, minimize the risk of injuries, and increase overall efficiency.

Shuttle system for moving robots and heavy loads for long distances with high dynamics. The motion system is available with recirculating ball guides or rollers while the driving system has been designed with rack and pinion. The shuttle is equipped with adjustable ties to achieve alignment even on irregular surfaces. Cable carrier and dampers at the stroke end are included. LOAD CAPACITY ACCORDING TO DYNAMICS Reported data must be verified according to the application. Please get in touch with our technical department for more information.

The Easyslide is a system of cold drawn steel linear rails with induction hardened raceways. The linear guides consists of an external 'C' profile linear rail and incorporated caged ball bearings. Five rail widths: 22, 28, 35, 43 and 63mm The sliders inside the linear rails ensure an exceptionally compact system System high load capacity Optimal operation even when shocks and vibrations are experienced Multiple standard lengths available depending on the linear rail section (up to 2,000mm). Special lengths are available on request The Easyslide product family includes compact size linear rails with caged ball bearings, fitted with one or more sliders per rail, to ensure high load capacity and long life. If more than one slider is used in the SN series, they can slide independently inside their own cages, or simultaneously in a single cage. The SNK series features rails with hardened and ground raceways. Variable slider strokes and lengths can be selected. All Easyslide linear...

Linear actuators with different guide configurations and drives, available with belt, screw or rack and pinion drives according to different needs in terms of precision and speed. Guides with bearings or ball recirculating systems for different load capacities and critical environments.

Versatile transfer system for metal sheet handling, designed as the main element in a series of presses which eventually combine with load/unload systems. The system features high positioning precision with heavy duty cycles and high dynamics, and is also available for very extended lengths. It manages cantilever loads to keep one side of the series free for operations. The system is driven by a belt with Ω transmission. The Z axes can be placed at different distances, according to the loads. LOAD CAPACITY ACCORDING TO DYNAMICS Reported data must be verified according to the application. Please get in touch with our technical department for more information.

Telescopic actuator with a synchronized toothed belt system for effective linear movement and minimal overall dimensions. Horizontally mounted, it is mainly used to feed presses installed in series. It extends in both directions, feeding a press in one direction, closing, then feeding another in the other direction. The closed actuator does not occupy space in the two presses, making it possible to feed both with a single system. LOAD CAPACITY ACCORDING TO DYNAMICS Reported data must be verified according to the application. Please get in touch with our technical department for more information.

Paw-Pax Isothermal Bellows system is designed to connect the delivery vehicles with the building. With its modern and functional design, Paw-Pax provides maximum impermeability at the loading, unloading sections and shipping points of the facilities. Atmospheric conditions (rain, wind, cold, hot) minimize unwanted air currents in the Paw-Pax door area. With this feature, Paw-Pax isothermal bellows system minimizes problems such as energy loss, lack of hygiene and pollution, undesirable temperature changes that occur during shipment.

Hinged Vertical Ramp systems Manual or motorized loading ramps offer an ergonomic, economical and reliable solution. Hinged Vertical loading ramps, which act as a bridge between your facility and the truck bed, offer ease of use and zero energy cost (in the manual system). Ease of use can be increased to a higher level by adding a motor system to the manual ramp system, optionally.

The 8524 precision tension & compression load cell is a versatile sensor for highly accurate load measurements in diverse applications. Optimum measurement quality is achieved with the load cell mounted on a flat, hard and polished contact surface. This requirement does not apply to small measurement ranges of up to 0 ... 2 kN because three knife-edge bearings ensure that the sensor is seated securely. Our brochure „Load Cells“ explains how you can design parasitic loads out of your mechanical system. Through-holes in the outer flange are used for fastening the 8524 sensor to the system structure. The load is applied via the central blind threaded hole or optionally via a load button. Alternatively, a pull plate and even rod end bearings, if desired, can be attached to the sensor for equally easy measurement of purely tensile loads, for instance in Bowden cables or chains. The 8524 sensor is designed to measure static, quasi-static and dynamic compressive and/or tensile loads.

Multi point load receptor in extra flat design The simple and robust structure of the electromechanical load receptors guarantees low maintenance and wear-resistant operation with a high level of long-term precision. The load receptors of the iL Professional F/MP series can be optionally used: built-in or freestanding, s/s lacquered deep black or made of s/s. Perfectly suitable for many applications. Despite the large number of options that the modular component system affords, all load carriers are available as standard products.

ideally suited for large coil widths and thicknesses dual arbors for minimal deflection hydraulic wedge type expansion systems highestquality Reel Arbor with maintenancefree bearing and minimal deflection integrated hydraulically powered coil loading system for narrower coils even onesided use possible coil reels as seperate movable components proven support of large rollforming applications especially for the manufacture of welded tubes SHZR Series with variable speed drives via threephase motors and frequency inverter

The compact SmartLoader is a fully automatic side loading system for single products or individual portions. Its features and capacity are optimized for sliced products. The SmartLoader can be combined with many slicers and portioners. Advantages Flexible Simple handling Hygienic Portions, groups, forms format sets, overlaps products Infeed operation – format sets, portions, individual slices or pieces

To be installed at the exit of the packaging machines and welding machines. ROTATING TABLE OF ACCUMULATION WITH STAINLESS STEEL STRUCTURE AND NYLON PLAN The rotary table of accumulation is generally used in the final part of the packaging lines and facilitates the discharge of the packs, facilitating the sampling operations by the operator. The rotating tables with nylon plan are available with a diameter of 800, 1200 or 1400 mm, and are suitable for bottles, cans and products that can overturn in the concave or convex turntables. The flat rotating tables can be equipped with loading systems and automatic unloading and thus be used as "accumulation areas" between an automatic machine and another. Edges and sides nylon version Flat turntable with holding sides, polyethylene plan, useful height of 810 mm and a mechanical speed variator.

ACCUMULATION ROTATING TABLE IN STAINLESS STEEL AISI 304 The rotary table of accumulation is generally used in the final part of the packaging lines and facilitates the discharge of the packs, facilitating the sampling operations by the operator. The stainless tables are available with rotating table diameter from mm. 800 to 1400 mm and exist in concave or convex version (ideal for bags and products that are accumulated) and flat (ideal for bottles, cans and products that can spill). The tables are supplied with adjustable feet up to 40 mm. On request it is possible to have wheels with brakes. Edges and sides stainless steel version The flat stainless steel version is equipped with containment rod while the concave tables do not have containment systems as the products accumulate in the center. The models in flat version can be equipped with double-rod containment, closed side with height 50 cm, exit slide, load system for incoming products

The preferred field of application for the (gas) hydraulic industrial buffer (COMPENSER®) of the S-series is in the medium to heavy engineering industry sector. As a heavy duty shock absorber it is used in large crane systems (e.g. harbour crane, shipyard crane or container crane), metallurgical plants, rolling mills, loading systems or as end stop integrated in a rail buffer stop. Design & Function: The gas-filled inner tube 2 enters the outer tube 9. The damping medium flows from the pressure chamber 6 through the throttle orifices 8 of the metering tube 7 into the volume balance chamber 5. The separating piston 4 simultaneously moves in the direction of the impact cap 1 and compresses the nitrogen gas filling. In the gas space 3, the energy is stored which is required for the reset of the inner tube. When the inner tube 2 returns to the initial position, the separating piston 4 moves in the opposite direction and presses the damping medium back into the pressure chamber 6.

The Mini Shaft Loader allows you to load short shafts. The loading is done automatically. Do you have remnants of long bar feeder and would you like to process them? Or do you want to load very short shafts automatically? The MSL is the ideal complement for the Multi-3000 to load short shafts. It has a multi-profile loading prism. So you can load round and hexagonal material and all this without changing channels. Special profiles are possible on request. Impact-free recharging thanks to the exclusive recharging cycle. The recharging cycle is based on the patented recharging mechanism of the Multi 3000. After fast and precise bar removal, the material is gently placed on the loading prism. The Mini Shaft Loader is connected to the bar feeder. This takes over the power supply and control of the loading system. The material is fed via the slide of the loading magazine.

Ideal automation solutions for loading and unloading of parts on machining centres, presses, measuring stations, etc… Convenient, accurate, repeatable and reliable! The CLA Robot Cell is composed of the following: - A polyarticulated robot or scara with specific grippers - A camera device for part recognition - Automatic camera calibration - Parts loading/unloading system - Protection (cage, mats, detection, etc) - Each application is studied and simulated in order to define the ideal solution - Microplates screening. CLA is a center of expertise of Mitsubishi robots

Press&snap capping machine is used for snapping press type caps, including three main parts: cap feeding system, cap loading system and cap snapping system. It is characterized by its simple structure and high qualification rate. Can be used alone or inline. Linear design makes it suitable for various caps & bottles with good adaptability, widely used for pressing jar cap, plastic bottle cap, can caps, in industries like food, beverages, cosmetics, chemicals,etc. The machine use the straight line into the bottle, automatically arrange caps, sleeving caps ,caps after sleeve and check will go into the gland system by the clamping belt. Due to the lid-cover flat belt design have a drop of slop, the caps after press will become more and more tightly.The machine has simple structure, convenient adjustment, production speed fast, high pass rate, after cap pressing has good performance, suitable for cap pressing of foodstuff, soy sauce, vinegar, vegetable oil’s bottle shape.

Muscular and skeletal problems are the most common reasons for people being unable to work, particularly if they have a job that frequently involves physically strenuous activity like pushing and pulling loads. The electric drive systems of the Blickle ErgoMove® series reduce these health risks considerably. The effort required for pulling and pushing is reduced by up to 100 %. The physical strain on the operator is decreased during internal material transport due to the considerably lower amount of effort required compared with manual operation. Equipment and transport units of any kind can be quickly and easily upgraded with a “plug & play” electric drive, steering and braking assistance. The modular sets include two fixed castors with electric drive, cockpit solutions with integrated controls and battery unit as well as all relevant safety features.

Application Rollers are particularly well suited to the transport of light conveyed material with a smooth and stable underbody. They are used in roller strips, roller tracks, flexible roller conveyors and curved conveyors. They are used in push-through rack storage systems, as deflectors and guide tracks as well as for interlinking different conveyance systems. Load The load-bearing capabilities can be found in the table of dimensions under the “Roller” tab. The conveyance speed of Schulz rollers is up to 2 m per second.

4- or 6-axis jointed-arm robots of various well-known brands are acting highly flexible. The high-speed systems palletize, sort, load and commission fast and high-precision single pieces, rows, partial layers or complete layers. - Low space requirement - Flexible use for various applications - Product and industry independent: Mature gripper technologies transport a wide variety of goods - Suitable for different packages and load carriers - Set on rails, the jointed-arm robot moves to different palletizing positions - Application-oriented, flexible combination of the optimally complementary technical properties of high-speed palletisers and robots

The secret of success of Flottweg separators is the separator bowl. The compact and robust design of the AC1500 convinces customers worldwide. Since the complete bowl can be assembled and disassembled as one compact component, simple and time-saving maintenance is guaranteed. The spindle of the AC1500 reaches its operating speed within a few seconds and can be flexibly adapted to product requirements through simple and variable speed control. In addition, the AC1500 operates so efficiently that power consumption can be reduced while at the same time decreasing the mechanical load on the system.

The cement stored in the cement silos can be quickly discharged to the cement trailers (bulk carrier) by means of ELKON telescopic cement loading bellow. This system has a special structure with support legs allowing the bulk carrier parking under the discharge point and is equipped with a suitable bellow for feeding the material. ELKON telescopic cement loading bellow is equipped with level indicator to stop loading and lift up the bellow when it is in contact with the cement (material filling process is finalized). The bellow is also equipped with fan filter system to prevent powder during the material filling process. The system includes a control panel as well.

The dimensionCONTROL TMWI 8302.LC system is suitable for the inline weight inspection of continuous running rubber profiles (tread pattern or sidewalls) for passenger and truck tires. Based on the force measurement principle, the inspection system uses two load cells which measure the deflection of the measurement conveyor. These sensor elements are attached to a massive construction, which ensures a long-term mechanical stability of the system. The measurement conveyor uses precise and balanced aluminum rollers with special surface treatment. This ensures a low deadweight, avoids influence of unbalance and eliminates material sticking. Data obtained from the load cells are processed in the implemented PLC cards which determine the measured weight mathematically.The software included offers a variety of measurement data processing, definition of design profiles, statistical analysis of measured profiles and diagnostic tools.

The freely programmable process controller, designed for applications as diverse as simple weighing complex manual and automatic Batching and single component Filling. Extensive connectivity options and compatibility with all analogue load cells and the digital Pendeo® load cells as well as platform scales and many more weighing solutions. Connection of one analogue or one digital scale or Pendeo® digital load cell system 4.3" large colour display with multilingual interface and integrated help function for intuitive operation Multiple interface possibilities: Ethernet TCP/IP, Modbus TCP, Profibus DP, DeviceNet, Profinet, Ethernet/IP and USB Equipped with an internal web server, the Maxxis 4 can be configured and controlled via any standard web browser Automatic backup function saving data to SD cards for full transparency and traceability

The closed lead-acid battery, grid | power V L consists of positive tubular plates and negative grid plates and offers an extremely long cycle life due to its construction. It is one of the longest-lasting lead-acid batteries and is also characterized by its robustness. The grid | power V L are ideally suited for use in areas with high cyclic and capacitive loads, such as power supply systems, telecommunications equipment or long bridging times (between 1 h and > 10 h) for emergency lighting.

For all CSN® heaters and heating systems we manufacture perfectly matching process controllers. Please contact us to talk about the appropriate control options. CSN® standard contactor controls consist of Enclosure Main switch Load protection Control protection Step protection Indicator light In economical heating systems the load is controlled by thyristors, thus ensuring an accurately dosed power supply. CSN® thyristor controls consist of Enclosure Main switch Semiconductor fuses Contactor Solidstate relays in 3phase economy circuit or Thyristor Control switch Control protection PID controller Indicator light Of course, we also manufacture process controls according to your individual requirements! Further information about our CSN® Controls