Equipment for the pharmaceutical industry - Import export

These are made by aluminium, used for the mechanical support and connection, after process then doing sandblasting + natural oxidation.

After every successful filling of a package, it is a basic condition for precise dosing that the thread is defined and breaks off cleanly. This effect usually occurs with water-like materials - with viscous products, so called semi-solids, but often not: Many products such as creams, gels and ointments pull long threads from the tip of the dispensing needle into the respective packaging. The ViscoTec Pharma Dispensers provide a solution: After a dosing shot of the Pharma Dispenser, the product path through the chambers in the rotor-stator system is blocked, thus preventing dripping of the dosing medium. A valve at the dosing needle or at the pump is not necessary. Thanks to the reversible direction of rotation, retraction can be set after the end of dosing: The material is drawn back into the dosing needle in a defined manner.

With Novartos Multi triple sampling, a triple multi-point sample can be taken from multiple predefined sample zones. Depending on the length, four, seven or nine sample chambers are each fitted with three sample inserts fot the triple sampling.

With Novartos Multi double sampling, a double multi-point sample can be taken from multiple predefined sample zones. Depending on the lenght, four, seven or nine sample chambers are each fitted with two sample inserts for the double sampling.

With the thread adapter made of high-quality stainless steel 1.4301 (304) a pump, a drain cock or any other connection with thread G 2" (Whitworth pipe thread) can be screwed onto a container with G 1 1/2" thread. The thread adapter adapts and thus compensates for different thread shapes. The drum adapter ensures that decanting is liquid-tight; a seal made of ePTFE reliably seals the connection. The thread adapter made of stainless steel is electrically conductive and highly chemically resistant. It can therefore be used for filling solvents and other flammable liquids (e.g. alcohols, petrol, diesel etc.) as well as for weak alkalis and acids.

The task of storing liquids hazardous to water or to their processing must be handled responsibly. In the building of the corresponding process containers, storage tanks, stainless steel containers, different factors must be taken into consideration. They are designed according to regulations, such as PED (AD-2000, SVTI, EN13445) or according to special standards, such as the Basel chemical standard BN76 and manufactured in stainless steel. Process containers and storage tanks have half-pipe coils, jackets or laser-welded structures (pillow plates) for heating and cooling purposes. KASAG is the competent place if you are looking for replacement, modification, extension or reconstruction of complete tank plants. We will share your responsibilities.

Pressure vessels, reactors, Pharmaceutical and biotech pressure vessles, Process containers, storage tanks, Modules, components, plants, High-pressure apparatuses,Heat exchangers, vaporisers, condensers, Cryo pressure vessels, technologies Nuclear technology, Vacuum chambers, vacuum apparatuses, Columns, according to PED (EN13445 / AD-2000), ASME (U-Stamp), China Stamp (A1), TP TC 032/2013 (EAC) Pharmaceutical and biotech apparatuses are calculated and manufactured according to your requirements. Stainless steel and special materials are used in the production. After that, the products are grinded, electropolished and tested using non-destructive testing methods, such as ferrite measurements, used for the determination of the ferrite content, or by using the riboflavin test to measure total discharge and CIP/SIP capability. All materials, methods and processes used have been documented in full in detailed QA documents and can be tracked at any time. You can depend on KASAG.

The newly developed CinchSeal®series is applicable for machines in food production, screw conveyors and other bulk material handling equipment, in the pharmaceutical industry as well as in the chemical industry. It is made of 316 stainless steel or other material according to customer requirements. standard features ✔ lower maintenance due to unique self-adjusting design ✔ prevent leaks and material loss and protect gearboxes, bearings and shafts from damage ✔ mounting pattern suitable for standard bearings ✔ handles dry powders, pastes, slurries, and liquids ✔ USDA- and FDA-certified sealing products for use in meat, poultry, and dairy applications ✔ needs 30% less energy than packing seals ✔ temperature ranges -40 °C to 220 °C ✔ designed to accommodate longitudinal expansion and axial runout of the shaft ✔ pressurization with sealing air, 0.3 to 0.6 bar above the pressure of the operating vessel

The direct driven agitator SPR is Geppert Ruhrtechnik’s solution for all industrial mixing tasks that demand a turbulent mixing with high peripheral speeds. It is driven by a three-phase-motor with poles between 2 and 8 as well as drive ratings between 0.25 kW and 75.0 kW. The SPR could also be equipped with a frequency inverter upon request (up to 7.5 kW). The agitator shaft is directly connected at the shaft journal of the drive via sleeve or flange coupling. Solutions with quick-change or precisions-change coupling are also feasible for lower drive ratings of up to 3.0 kW. The standard agitator element is a propeller. Other mixing elements according to the mixing task upon request. The SPR can be mounted as a stationary unit or – at a weight of up to 25 kg – it can also be mounted directly onto the open tank via a vessel clamp Up to motor size 112, all SPR series agitators can also be provided with reinforced shaft. Type test certificate numbers for zone 0 (category 1).

Geppert Ruhrtechnik offers you a modern working environment with extensive additional services, individual training and further education opportunities as well as health offers. Whether you are a pupil, student, graduate or experienced professional: with us you can contribute your knowledge and skills in a targeted manner. We look forward to committed and passionate people who want to work together towards our goals.

OUR IN-HOUSE TEST PLANT AND LAB In order to ensure the high quality and long service life of our agitators, we have set up an in-house plant for testing our agitators. At the end of the manufacturing process, all of our agitators undergo a specific test procedure with a final test run. Here, we can test agitators with a shaft length of up to twelve meters. When designing our agitators, we use fluid mechanics simulations in our in-house laboratory. All Geppert mixing systems are delivered with O&M Manual and worldwide technical service.

Geppert Ruhrtechnik GmbH has been a certified manufacturer of explosion-proof agitator drives since 2003. This made us one of the first companies to develop and produce ATEX-compliant agitators. Our agitators are certified to ATEX Directive 2014/34/EU (formerly Directive 94/9/EC) in gas or dust explosion-proof designs. In addition, the majority of agitator styles have type test certificates for explosive zone 0, and can be used in applications in which an explosive atmosphere, arising from a mixture of air with flammable substances in the form of gas, vapor, or mist, is present. We offer ATEX-compliant controls for our explosion-proof design agitators. Talk to us and make use of our many years of experience on the topic of explosion protection. We will be happy to assist you! Our services in the field of explosion proof agitators

For over 50 years, Geppert Ruhrtechnik has stood for quality and reliability in agitator construction. We develop, manufacture, and distribute innovative agitators for all applications in the materials processing industries, such as the chemical, pharmaceutical, biotechnology, and food industries, as well as in water and wastewater treatment. Our many years of experience make us the perfect partner for both standard and special applications. When selecting and designing our agitators, we draw on our many years of experience, internal databases, and state-of-the-art tools (such as FEM, Finite Element Method, and CFD, Computational Fluid Dynamics), as well as our own fluid mechanical laboratories. This means we always provide you with the optimal solution. In addition to our agitators, we manufacture suitable containers and stands for stand-alone, wall mounted, and mobile designs. We can implement these in your plants, taking into account any its specific requirements.

In the manufacture of semiconductors, agitators are mainly used in conditioning of polishing and cutting suspensions, etchants and other auxiliary chemicals, cleaning solutions, or in chemicals recycling. Requirements placed on stirring systems are extremely demanding. Almost always, clean room conditions prevail, meaning that drives and seals must be designed with no abrasion or leakage. Parts that come into contact with the medium, such as the shaft and stirring element, often have to be produced with metalfree surfaces due to the aggressiveness of the media and the purity requirements. Also in this area, Geppert Ruhrtechnik can look back on a very successful history. All well-known chip manufacturers belong to our client base, as well as the manufacturers of the specialty chemicals used in this field. In addition, our agitators are used in broad solar cell production areas.

Despite the increasing level of digitalization, an ever-increasing demand for paper and pulp products can be observed. However, a shift is taking place from print paper qualities to packaging paper and cardboard. The wide range of paper products requires a variety of production processes. These include mechanical and chemical processes which, depending on the form and variant, produce different pulp qualities. Stirring and mixing are essential unit processes in all types of paper and pulp production. Mixing tasks range from liquid/liquid or gas/solid/liquid mixtures, through mixing of complex liquids, and include mixing of chemically reactive components. Improving and optimizing mixing processes in the paper and pulp industry can lead to end product improvements; such as increased strength, improved luster, or significant energy or chemical savings.

In the treatment of drinking water, whether done conventionally or via seawater desalination, agitators are used for rapid mix, precipitation and flocculation processes. Precipitation and flocculation processes require low shear, slow-running agitators. For pH adjustments and rapid mixing faster running agitators that can blend reactor content in a flash are required. Wastewater treatment also requires a multitude of application options for agitators. In anaerobic and anoxic tanks for nitrogen removal, slow-running agitators are used to suspend and homogenize activated sludge flocs. In aeration tanks, mixer/aerators can be used for efficient oxygenation and mixing. Where waste water is purified, sludge is generated. This sludge is generally conditioned using polymers, dewatered, and then digested in anaerobic sludge digesters to generate biogas. Special agitators are required for both polymer introduction and for digested sludge mixing.

The pharmaceutical and biotech industry involves a wide range of mixing tasks, for which precision and consistence are of utmost importance. Particles must be evenly suspended and homogenized in liquids for filling processes. In some cases, multiple processes, such as for example heat transfer, rapid mixing, or material transport, must take place simultaneously within one reactor. Specific requirements are often placed on the drives, if for example production is carried out under clean room conditions. The surface quality of the stirring elements must always meet the highest standards; they are therefore usually electropolished. Our agitator solutions for the pharmaceutical and biotech industry are engineered and manufactured to customer-specific requirements. Selection of the agitator, as well as of the drive and sealing concepts, depends on the process and customer specifications. We will provide all the necessary design calculations, or simulate the mixing process.

Challenging, customer-specific mixing technology solutions can be numerically simulated as early as during the planning phase, and the results analyzed. This means increased design confidence, high-quality solutions and, as a result, reduced project durations and costs. Our experts from THINK Fluid Dynamix® are specialists in the application of numerical techniques such as flow simulation in real time and artificial intelligence methods for automated optimization. This enables processes, such as stirring and homogenization, to be analyzed more accurately under consideration of all applicable process parameters, and complex tasks to be processed far more efficiently. These methods set entirely new standards in terms of design reliability and efficiency. Allow us to contribute to your success!

The SV 30 is a small stand mixer with manual stroke adjustment and spring suspended lid for small batches that range in volume from 20 l up to 100 l and agitator drives of up to 1.5 kW. It is supplied with helical gear agitators of up to 0.75 kW or fast running agitators of up to 1.5 kW and the suitable mixing elements. Thanks to the H stand as well as two hook blocks, the SV 30 can be moved. The weight is balanced by means of a counterweight positioned in the stand column itself. The pneumatic supply is guided through a laterally mounted energy chain. Explosion-proof design ATEX 2014/34/EU feasible.

Double column wall mounted stand mixer/floor stand mixer Rigid stand for wall-mounting or floor stand for mixers from 100 kg. The stand consists of 2 u-shaped columns with a ball-borne support slide with a cantilever beam for the mixer. The double-column stand allows the processing of tank volumes up to 4 m3, depending on the tank dimensions. Mixer powers up to 75.0 kW and support loads up to 1,000 kg can be realized. Under these conditions, the stand can be equipped with all fast running or gear-reduced mixers and their matching agitator elements. The lift is done electrically by a lift drive and chain drive. The electric supply is guided through a laterally mounted energy chain. Customized solutions for instance a stand mixer with H foot or stand equipped with coaxial agitator type KRK are feasible.

The GRW series is suited for a wide range of applications thanks to shaft lengths of up to 3,000 mm and drive ratings of up to 5.5 kW. It has a standard output speed of between 10 and 200 rpm. Low installation height thanks to horizontal position of the drive. The agitator shaft of the GRW series geared agitator is directly mounted in the hollow shaft of the worm geared drive. Additional flanged or clamp couplings can be implemented upon request. The agitator shafts are balanced for concentric run after assembly of the mixer. According to the specific mixing task, the GRW can be supplied with matching mixing elements and various seals. Upon request, we supply the GRW series with frequency controlled drives.

The agitator shaft of the GRF series geared agitator is directly mounted in the hollow shaft of the parallel shaft geared drive. Thus, no additional bearing housing is necessary. The gear bearings are adequately dimensioned and fully adapted to the requirements. The GRF series is suited for a wide range of applications thanks to shaft lengths of up to 6,000 mm and drive ratings of up to 75.0 kW. It has a standard output speed of 1 to 400 rpm. The agitator shafts are balanced for concentric run after assembly of the mixer. Upon request, we supply the GRF series with frequency controlled drive that has drive ratings of up to 7.5 kW. Type test certificate for explosive zone 0.

Pneumatic drum mixer for highly viscous media. The FRP-HX is Geppert Ruhrtechnik’s drum mixer for highly viscous media of up to 5,000 mPas. The foldable mixing elements with a diameter of 200 mm demand a non-vertical installation in the drums. This installation is realized due to a traverse with a welded 2”-socket. Additionally the traverse allows the use of the agitator when the drum is open. The mobile mixer FRP-HX is by default equipped with a maintenance unit for the oiling of the pressurized air and mufflers. Special solution for highly viscous liquids of up to 5,000 mPas. Explosion-proof design after ATEX (2014/34/EU) for operation in ex-zones 0-2 for gases and zones 20-22 for dusts (device group II, category 1-3).

The GRS geared agitator is equipped with a helical geared drive suited for a wide range of applications thanks to shaft lengths of up to 2,000 mm and drive ratings of up to 7.5 kW. The GRS series agitators have a standard output speed of 10 to 500 rpm. The shaft mounting options available include sleeve coupling, flange coupling, quick-change coupling or precision-change coupling. The agitator shafts are balanced for concentric run after assembly of the mixer. Upon request, we supply the GRS series with frequency controlled drive. Depending on the specific mixing task, the GRS can be supplied with matching mixing elements and various seals. Type test certificate for explosive zone 0.

The GRK series geared agitator equipped with a helical bevel geared drive with reinforced bearing can be used for a wide range of applications due to its low installation height. This ow installation height can be achieved thanks to the horizontal position of the drive. The agitator shaft of the GRK series is directly mounted in the hollow shaft of the gear and, upon request, this agitator shaft can be divided by flanged coupling. After assembly of the mixer, the agitator shafts are balanced for concentric run. The GRK series features shaft lengths of up to 6,000 mm and drive ratings of up to 75.0 kW. It has a standard output speed of 1 to 250 rpm. According to the specific mixing task, the GRK series can be supplied with matching mixing elements and various seals. Upon request, we supply the GRK series with frequency controlled drives that have drive ratings of up to 7.5 kW. Type test certificate for explosive zone 0.

The GRV series can be used in versatile manner. It is equipped with a mechanically variable speed variation drive with drive ratings of up to 11.0 kW. Furthermore it can be supplied with geared drives that have a standard output speed of between 1 and 1,750 rpm. The speed is adjustable with a hand wheel. The agitator shaft of the GRV series geared agitator is directly mounted on the shaft of the mechanical speed variator or with additional speed reduction (all before mentioned solutions possible). The agitator shafts are balanced for concentric run after assembly of the mixer. According to the specific mixing task, the GRV series can be supplied with matching mixing elements and various seals.

The GRP is a pneumatic agitator equipped with either a helical geared drive or a worm geared drive. It is used for homogenizing, dispersing, emulsifying and suspending of low- and medium viscosity materials in small containers. The agitator shaft is directly mounted on the shaft journal. Elastic operation, in other words: The speed of the agitator adapts to the viscosity of the media being mixed. Compact and easy-to-maintain construction as well as low weight allows an easy handling. Speed is sensitively and continuously adjustable, smooth start, insensitive to vapor, dust and smoke. Compressed air keeps all moving parts clean. Insensitive to heat, suitable for high ambient temperatures. Compressed air expanding in the air engine cools the agitator drive. The pneumatic agitators are explosion proof and overload proof until standstill. Type test certificate for explosive zone 0.

KRK coaxial agitator features two different impeller systems for parallel mixing. The KRK has two interdependent agitator shafts with a different number of revolutions that move in opposite directions. The faster agitator shaft is supported in the slower hallow shaft of the geared mixing unit. The KRK series is primary suitable for the dispersing of highly viscous media. The heat transfer is promoted. Explosion-proof series certified to ATEX Directive 2014/34/EU zone 0 and zone 1.

The LRD series top-entry sealed agitator can be used for mixing in closed containers with a mechanical seal. It is designed with a coupling housing. The agitator shaft is borne in the bearing housing and the mechanical seal (single- or double-acting). The seal can be exchanged without dismantling the mixer from the tank (also in case of a side entry). Drives with shaft journals for LRD series: Three-phase motor Helical geared drive unit Parallel shaft geared drive unit Variable speed geared drive unit Helical bevel geared drive unit According to the tank size, the LRD series agitator is available in four different frame sizes. Shaft diameters of 30 mm to 90 mm and shaft lengths of up to 10,500 mm are feasible. Explosion protection to ATEX 2014/34/EU for explosive zones 0 to 2 for gases and for explosive zones 20-22 for dusts (device group II, categories 1-3). Pharmaceutical version with FDA and GMP feasible.