Copper processing - Import export

Beside Our exsisting wide range, we also develop profiles as per customers requirments.They are according with DIN EN 1057, DIN EN 13348, DIN EN 13600, ASTM B280, ASTM B68, ASTM B75, TS 380. They are used in following main applications: Automobiles and railways Wide range of uses in electrical industry, e.g. switchgears, earthing rods etc. Transformers and circuit breaker terminals Electrical holders and clamps Defence industries etc.

All kinds of bending types can be set up with EHRT bending machines. Offset bending, flat bending, bending on edge, torsion bending, closed shapes and U-bends are some examples. The machines offers an outstanding bending accuracy of 0.2°. With the EB40 Professional E, side lengths up to 2000mm can be bent with ease. The tool change on the machine is carried out through a user-friendly plug-in system. This guarantees very fast setup times, yet robust and precise bending tools. The “E” in the name stands for the electric drive of the machine, which enables energy savings of up to 70 %. Due to the absence of a hydraulic unit, which is no longer needed, the machine is significantly more quiet and requires little maintenance. The CNC-controlled side stop is equipped as standard. The machine’s larger tables allow the operator greater degrees of freedom in the bending process, especially with more complex workpieces.

EHRT's standard bending machine EB 40 is distinguished by their extreme robustness and simple handling. The machine is modulary and flexibly structured, so that each machine can be individually adapted to the customers’ needs. EHRT bending machines can perform a multitude of bending modes. Offset bending, flat bending, edge bending, torsion bending, closed shapes and U-bends are some examples. The hydraulic cylinder of the bending machine is fitted with a force of 344 kN. The machine offers an outstanding bending accuracy of 0.2°. A special plug-in system makes tool changing very user-friendly on the EHRT machines. This guarantees very fast setup times and yet robust and precise bending tools. Beckhoff's PLC machine control enables machine maintenance and software updates via remote access.

EHRT's standard bending machine EB20 is distinguished by its extreme robustness and simple handling. The machine is modulary and flexibly structured, so that each machine can be individually adapted to the customers' needs. EHRT bending machines can perform a multitude of bending modes. Offset bending, flat bending, edge bending, torsion bending, closed shapes and U-bends are some examples. The hydraulic cylinder of the bending machine is fitted with a force of 222 kN. This machine offer an outstanding bending accuracy of 0.2°. A special plug-in system makes tool changing very user-friendly on the machine. This guarantees very fast setup times and yet robust and precise bending tools. Beckhoff’s PLC machine control enables machine maintenance and software updates via remote access.

Cold and hot drawing rolling mills, ring, roller, roller, disk or forming roller ring etc., called profile, wire, cable, electrode, iron, copper etc. The processing, manufacturing or, if desired, the correction of the rolling mills used in the drawing of materials such as profile, wire, cable, electrode, iron, copper etc. By performing highly precise cnc machining, both the quality of the product to be obtained is increased and the optimum benefit is provided to the customer by extending the life of the rolling mills used. By correcting the rolling mill tool, the customer's remanufacturing costs are reduced and the service life of the rolling mill tools is increased. Now these roller rings are processed and manufactured in the same quality in Turkey.

These accessories were made by copper, after CNC machined, then process brushing ,finally do the gold-plating .

Sodium ethyl xanthate is especially important in in froth flotation, where it is used to separate hydrophobic materials from hydrophilic. In mining this is an important operation to recover sulfide ores. For ores such as copper, this process lowers the costs of recovering low grade ores and can save mining companies processing costs.

Sodium ethyl xanthate is especially important in in froth flotation, where it is used to separate hydrophobic materials from hydrophilic. In mining this is an important operation to recover sulfide ores. For ores such as copper, this process lowers the costs of recovering low grade ores and can save mining companies processing costs.

Sodium Thioglycolate or Sodium Mercaptoacetate is a mining separator which is used mainly in the separation process of copper and molybdenum copper sulfide. It also acts as a galena inhibitor. It is also known as a powerful and effective depressant agent for copper sulfide which has gone through the separation process during considerable environment conditions. Great results are seen when this is used as a depressant instead of using sodium cyanide or sodium sulfide.

Sodium Thioglycolate or Sodium Mercaptoacetate is a mining separator which is used mainly in the separation process of copper and molybdenum copper sulfide. It also acts as a galena inhibitor. It is also known as a powerful and effective depressant agent for copper sulfide which has gone through the separation process during considerable environment conditions. Great results are seen when this is used as a depressant instead of using sodium cyanide or sodium sulfide.

Sodium Thioglycolate or Sodium Mercaptoacetate is a mining separator which is used mainly in the separation process of copper and molybdenum copper sulfide. It also acts as a galena inhibitor. It is also known as a powerful and effective depressant agent for copper sulfide which has gone through the separation process during considerable environment conditions. Great results are seen when this is used as a depressant instead of using sodium cyanide or sodium sulfide.

we process thin sheets, heavy plate, wear-resistant sheet and plate. aluminium sheets, stainless steel sheets, copper sheets, brass sheets and much more, with formates from 3000 to 8000 mm (118" to 315"), with thickness 1 mm – 180 mm (0,039" to 7") welded sheet metal structures, aluminium constructions, industrial profiles

Optimum crushing instead of cable salad The very best method for crushing of cables or electrical scrap has brought many a tool to its limits and yet this is a frequently underestimated source of money. In addition to expensive copper, the recycling process also recovers aluminium and noble metals. In order to reach these valuable raw materials, robust preliminary crushing units are used, followed by a second crushing cycle. The demands on the crushing knives cannot be ignored and they must therefore be very tough. We are at the side of our partners to give advice on the selection of ideal materials and the best heat treatment.

The smallest electronic components, such as chips or connectors, present special challenges for electroplating coatings. In addition to the conductor pattern construction in the manufacturing of printed circuit boards, copper processes are used for filling blind microvias (blind holes) and metallizing through holes. Good metal distribution is necessary even with unfavorable geometry. The most important application areas are found in the automotive industry, telecommunications, and consumer goods industry, but also in the field of e-mobility.

Chemical appearance Sodium Thioglycolate or Sodium Mercaptoacetate has a light yellowish and sometimes dark color. It comes in a liquid form with a strong pungent odour and has a pH level between 7 to 11. Chemical application and strength Sodium Thioglycolate or Sodium Mercaptoacetate is a mining separator which is used mainly in the separation process of copper and molybdenum copper sulfide. It also acts as a galena inhibitor. It is also known as a powerful and effective depressant agent for copper sulfide which has gone through the separation process during considerable environment conditions. Great results are seen when this is used as a depressant instead of using sodium cyanide or sodium sulfide. Has the ability to enhance the recovery rate of various precious materials and metals during flotation. Should be kept in an environment free of water and moisture. Should also kept far away from fire or high temperatures.

Chemical appearance Sodium Thioglycolate or Sodium Mercaptoacetate has a light yellowish and sometimes dark color. It comes in a liquid form with a strong pungent odour and has a pH level between 7 to 11. Chemical application and strength Sodium Thioglycolate or Sodium Mercaptoacetate is a mining separator which is used mainly in the separation process of copper and molybdenum copper sulfide. It also acts as a galena inhibitor. It is also known as a powerful and effective depressant agent for copper sulfide which has gone through the separation process during considerable environment conditions. Great results are seen when this is used as a depressant instead of using sodium cyanide or sodium sulfide. Has the ability to enhance the recovery rate of various precious materials and metals during flotation. Should be kept in an environment free of water and moisture. Should also kept far away from fire or high temperatures.

Chemical appearance: Sodium ethyl xanthate or SEX is typically a yellowish powder or pellet that is soluble in water. It is a xanthate based on the C2 alkyl ethyl alcohol in the sodium salt form. Chemical application and strengths: Sodium ethyl xanthate or SEX is used in mining as a flotation agent. It is used as a collector and xanthate used especially in copper mines. It can be used for flotation of various minerals that are activated or hydrophobic and float easily such as lead, cobalt, zinc and nickel. It can form insoluble compounds with these metallic ions. Sodium ethyl xanthate is especially important in in froth flotation, where it is used to separate hydrophobic materials from hydrophilic. In mining this is an important operation to recover sulfide ores. For ores such as copper, this process lowers the costs of recovering low grade ores and can save mining companies processing costs. SEX is used a highly selective collector and is the strongest among the xanthates.

Product Overview Chemical appearance Amino Dithiophosphate or Thiophosphoric Acid containing nitrogen comes in powder form which has a white to light yellow appearance. It has no strong distinct smell and can be dissolved in alcohol. It also has a density of 0.8 to 0.85. Chemical application and strength Amino Dithiophosphate or Thiophosphoric Acid containing nitrogen is a very good collector agent of various non-ferrous sulfide minerals like lead, silver, copper, and zinc (activated) sulfide ores. It can be used in the activation process of pyrite flotation. A very strong collector agent compared to other Dithiophosphates. Commonly used in the flotation process of copper and lead minerals under the presence of iron and sphalerite sulfide. Popularly used because of its ability to raise the recovery ratio in the silver and gold flotation process. It is also very selective during the collection processs.

Chemical appearance BLK – 301 has a type of dark brown or amber colour and comes in a liquid form with an oily consistency. It is dissolvable in water and has a density of 1.080 – 1.120 g/m3 and a pH level of 10 – 13. Chemical application and strength BLK – 301 is another great collector in the flotation process of silver, copper, zinc, gold, and molybdenum sulfide. Very soluble in water. It has weak power in the collection of pyrites but is has an excellent selectivity to silver, copper, and gold ores. Only small dosage is used in the flotation process but the BK – 301 still exhibits excellent collection power and great selectivity. It has some frothing characteristics It should be placed in an environment away from exposure to water and extreme heat from fire and sunlight. It should always be placed upright and never upside down

DBC (Direct Bonded Copper) tenique denotes a special process in which the copper foil and the al2o3 or AlN (one or both sides) are directly bonded under appropriate high temperature. The finished super-thin DBC substrate has excellent electrical isolation,high thermal conductivity, fine solderability and high bonding strength.It may be structured just lick PCB to get etched wiring and has high curreng loading capability .Therefore DBC ceramic substrates have become the base material of tuture for both the construction and the interconnection techniques of high power semiconductor electronic circuits and also have been the basis for "chip on boaed" technology which repre-sents the packaging trend in century. Specification >Metallization thickness: 25 ±10um >Nickel thickness:2~10um >Pin full strength: 4200kgf/cm2 avg. (at Φ3.0mm pin)

DBC ceramic substrate: Direct bonded copper (DBC) substrates are commonly used in power modules, because of their very good thermal conductivity. They are composed of a ceramic tile (commonly alumina) with a sheet of copper bonded to one or both sides by a high-temperature oxidation process (the copper and substrate are heated to a carefully controlled temperature in an atmosphere of nitrogen containing about 30 ppm of oxygen; under these conditions, a copper-oxygen eutectic forms which bonds successfully both to copper and the oxides used as substrates). The top copper layer can be preformed prior to firing or chemically etched using printed circuit board technology to form an electrical circuit, while the bottom copper layer is usually kept plain. The substrate is attached to a heat spreader by soldering the bottom copper layer to it. 1. Thickness of substrate can be thin: 0.25mm,0.28mm,0.45mm,0.5mm,0.635mm,1.0mm,1.5mm, 1.8mm,2.0mm 2.

Chemical appearance Sodium Thioglycolate or Sodium Mercaptoacetate has a light yellowish and sometimes dark color. It comes in a liquid form with a strong pungent odour and has a pH level between 7 to 11. Chemical application and strength Sodium Thioglycolate or Sodium Mercaptoacetate is a mining separator which is used mainly in the separation process of copper and molybdenum copper sulfide. It also acts as a galena inhibitor. It is also known as a powerful and effective depressant agent for copper sulfide which has gone through the separation process during considerable environment conditions. Great results are seen when this is used as a depressant instead of using sodium cyanide or sodium sulfide.

Chemical appearance: Sodium ethyl xanthate or SEX is typically a yellowish powder or pellet that is soluble in water. It is a xanthate based on the C2 alkyl ethyl alcohol in the sodium salt form. Chemical application and strengths: Sodium ethyl xanthate or SEX is used in mining as a flotation agent. It is used as a collector and xanthate used especially in copper mines. It can be used for flotation of various minerals that are activated or hydrophobic and float easily such as lead, cobalt, zinc and nickel. It can form insoluble compounds with these metallic ions. Sodium ethyl xanthate is especially important in in froth flotation, where it is used to separate hydrophobic materials from hydrophilic. In mining this is an important operation to recover sulfide ores. For ores such as copper, this process lowers the costs of recovering low grade ores and can save mining companies processing costs.

Chemical appearance Sodium Thioglycolate or Sodium Mercaptoacetate has a light yellowish and sometimes dark color. It comes in a liquid form with a strong pungent odour and has a pH level between 7 to 11. Chemical application and strength Sodium Thioglycolate or Sodium Mercaptoacetate is a mining separator which is used mainly in the separation process of copper and molybdenum copper sulfide. It also acts as a galena inhibitor. It is also known as a powerful and effective depressant agent for copper sulfide which has gone through the separation process during considerable environment conditions. Great results are seen when this is used as a depressant instead of using sodium cyanide or sodium sulfide. Has the ability to enhance the recovery rate of various precious materials and metals during flotation. Should be kept in an environment free of water and moisture. Should also kept far away from fire or high temperatures. It is composed of carboxylic acid and thiol (mercaptan)

Bending pipes, we usually use the cold bending method, but in the case of such a need and the possibilities of a given material, we also work at a specific temperature. For this type of order, we use a professional three-roller tube and profile bender. It provides a maximum bending angle of 180 degrees and a diameter of 54 x 3 mm. We also offer specialized, very precise CNC tube bending. We process pipes made of various materials, including aluminium, stainless steel, and copper. This process involves the plastic processing of materials in such a way as to change the curvature of the pipe to the desired shape. It is done by squeezing some fibres and stretching others. Importantly, it does not affect the appearance of the material and does not change its technical properties.

we are the only company in the world that has the production process of welding copper nozzle from raw copper .

we are the only company in the world that has the production process of welding copper contact tips from raw copper

JS INTEGRAL manufactures forehead switchgear enclosures based on technical documentation provided by the customer, complying with the relevant requirements of PN-EN standards, including mining standards. Within the METAL ENCLOSURES category, forehead switchgear enclosures are the most diverse products in terms of design and construction, due to their wide range of applications, mainly in the metal ore mining. Enclosures are intended for prefabrication of forehead switchgear enclosures, including: transformer kits, pump sets, fan sets, contactor starters, switching boxes and other equipment used for power supply to machines and devices used in: • mining of metal ores, especially copper ores • mining and processing of mineral resources • infrastructure construction

JS INTEGRAL manufactures control panel enclosures for self-propelled machines based on technical documentation provided by the customer, complying with the relevant requirements of PN-EN standards, including mining standards. Enclosures are intended for prefabrication of machine operator control panels, signal-control panel and control boxes, which are assembled on self-propelled machines used in: • mining of metal ores, especially copper ores • mining and processing of mineral resources • tunnel construction • infrastructure construction in road works, earth works and others