Threading - Import export

Thread standard: Metric, ISO DIN 13 Type: Round die Application: d25x9 Material of product: HSS Spiral entry: no For materials: Unalloyed and low alloyed steel, non abrasive material Tensile strength up to: 750 N/mm2 Standard: DIN 223 Tolerance: ISO-6g Round dies are cylindrical and are used for making external threads in one operation. They have - depending on the size - three or more cutting edges inside. The holes between the cutting edges receive the chips, roll them and discharge them. Dies are used to cut screws, nuts and threaded rods in everyday use. The die holder is used to cut the threads by hand and with the special die holders you can also attach the round die to a tailstock or to a drill. The dies can usually be used on both sides and have a perfect cut. Our taps and dies are produced to the highest quality standards, to ensure precise quality threads. Wide range of hand, machine and rolling taps, dies and tools for cutting professional threads on various materials

The tying machine with wire FP ASTRO-C2 is suited to the binding of small-sized products, particularly delicate, of variable size. By simply tying the elastic thread FP ASTRO-C2 ensures bundles of flowers or vegetable bundles and packs of small industrial products such as pens and hoses, ligation of labels on cans (preserves, mustards, jams, pickles), small packages of labels, stickers and many more. The minimum diameter of a beam is 7 mm. The machine is conceived and designed to also be used in automatic lines, on request can be realized versions in vertical or upside down. The FP ASTRO-C2 has renewed mechanism FEED IN which ensures a high speed and accurate ligation of the product. This tying machine is also equipped with a delivery system (KRS) that controls the release of the node. In this way the product is associated with the minimum voltage so as not to be damaged.

2” filler neck male threaded, to be screwed, welded on tanks or connected to filling flexible pipes for fuel, hydraulic oil and other fluids. It is available in different lengths, materials and types. On request we can supply versions with removable or fixed filter, vent/breather connection or complete filling systems with flexible pipes. 2″ threaded filler neck can be combined with our niches 60 F series, our threaded caps ALU and ASM.CF or our mechanical threaded level gauge cap. It can be used in various sectors, including nautical applications and corrosive environments for which we suggest stainless steel versions. The adoption of accurate production processes also performed with latest generation CNC numerical control machines and the use of selected raw materials, are the first guarantee of quality and reliability over time of our product.

IGP threaded tank cap in stainless steel and plastic material, complete of sealing gasket. Different threads are available: 1” 1/2 male (standard thread; for a perfect match, we suggest to combine our threaded cap with our G 1″.1/2 female threaded filling systems) P3 female (non-standard thread, compatible with our P3 filling system). It is available hermetic, ventilated or equipped with controlled ventilation system through valves. For the optimal operation of the endothermic engine or in case it is required by law or specific regulations, the IGP tank cap can be equipped with unidirectional valves, that allow both the expulsion of vapors generated by fuel and the air inlet into the tank; moreover, in case of tank overturning, the loss of fuel is limited by the valves of controlled ventilation system. IGP threaded fuel plug can be provided with removable filter and/or safety chain or cable; it can also be customized with company logos, writings and drawings.

P3 oil tank cap female threaded, in plastic material, passage diameter 32 mm with NBR sealing gasket. It is available hermetic or ventilated. On request, we can supply versions with different colours, customized writings and oil logos. We also provide versions with modified design for easing the handle even when worker uses work gloves. We supply P3 filling plug combined to our P3 threaded filling system, possibly also equipped with safety cable and removable filter. It is however possible to obtain the threaded filler neck profile directly from the tank molding. P3 oil tank cap is generally used on tanks of building and agricultural vehicles, such as earth-moving machineries, on machines for cleaning and environment and on oil tanks of special vehicles. The use of accurate production processes in all phases and the careful selection of raw materials guarantee quality and reliability of our product over time.

940 tank cap female threaded, in plastic material, passage diameter 32 mm, with different types of sealing gasket in relation to the fluid in the tank. It is available hermetic, ventilated, ventilated through valves or reduced ventilation. For the optimal operation of the endothermic engine or in case it is required by law or specific regulations, the 940 tank cap can be equipped with unidirectional valves, that allow both the expulsion of vapors generated by fuel and the air inlet into the tank; moreover, in case of tank overturning, the loss of fuel is limited by the valves of controlled ventilation system. We can supply versions with different colours, customized writings and logos on request. The trapezoidal threaded filler neck profile, compatible with 940 cap, is obtained directly from the tank molding.

M60X2 filler neck male threaded, to be screwed, welded on tanks or connected to filling flexible pipes for fuel, hydraulic oils and other fluids. This filler neck is available in different lengths, materials and types. On request we can provide it with removable or fixed filter or complete filling systems with flexible pipes. M60X2 filling system can be combined with our Niches 60 F series or directly with our ALU M60X2 and M60X2 with key threaded caps. Available versions with vent/breather connection and types in stainless steel for nautical applications and corrosive environments. The adoption of accurate production processes also performed with latest generation CNC numerical control machines and the use of selected raw materials, are the first guarantee of quality and reliability over time of our product. We perform several strength and durability tests and tests for product quality control during the various processing phases.

Sealing gasket for drain dm. 32 (9919/1) Exhaust series 99

P3 filler neck male threaded, in steel or aluminium material, passage diameter 32 mm, to be welded on tanks or to be connected to flexible pipes for fuel, hydraulic oils and other fluids. This product is available in different materials and, on request, we can provide it with vent connection, removable filter or welded to a suitable fixing plate. P3 filler neck is supplied in combined with our P3, PGE and IGP threaded tank caps and it is generally used on tanks of construction and agriculture vehicles, such as earth moving machines and motor mowers, on machines for cleaning and environment and in fuel and oil tanks of special vehicles, such as go-karts and remote controlled model cars. For more details on the variants and threads of the filler neck P3 special thread, we invite you to consult the data sheets from the widget below. The use of accurate production processes in all phases and the careful selection of raw materials guarantee quality and reliability of our product over time.

950 tank cap female threaded, in plastic material, passage diameter 32 mm, with different types of sealing gasket in relation to the fluid in the tank. It is available hermetic, ventilated or ventilated through valves. For the optimal operation of the endothermic engine or in case it is required by law or specific regulations, the 950 tank cap can be equipped with unidirectional valves, that allow both the expulsion of vapors generated by fuel and the air inlet into the tank; moreover, in case of tank overturning, the loss of fuel is limited by the valves of controlled ventilation system. 950 fuel tank plug can be supplied in different colours on request. The trapezoidal threaded filler neck profile, compatible with 950 tank cap, is obtained directly from the tank molding. The ergonomic design makes the handle easier also when the worker uses his working gloves;

P3 tank cap for gasoline, diesel or biodiesel and cleanser, female threaded, in plastic material, passage diameter 32 mm with different types of sealing gasket in relation to the fluid in the tank. It is available hermetic, ventilated or ventilated through valves. For the optimal operation of the endothermic engine or in case it is required by law or specific regulations, the P3 tank cap can be equipped with unidirectional valves, that allow both the expulsion of vapors generated by fuel and the air inlet into the tank; moreover, in case of tank overturning, the loss of fuel is limited by the valves of controlled ventilation system. On request, we can supply versions with different colours, customized writings and logos. We also provide versions with modified design for easing the handle even when worker uses work gloves. We supply P3 filling plug combined to our P3 threaded filling system, possibly also equipped with safety cable and removable filter.

960 tank cap female threaded, in plastic material, passage diameter 22 mm, with different types of sealing gasket in relation to the fluid in the tank. It is available hermetic or ventilated and in different colours on request. The special threaded filler neck profile, compatible with 960 cap, is obtained directly from the tank molding. 960 filling plug is used in different building and agriculture applications, especially on auxiliary water and oil tanks of small sizes. For more details on the variants and threads of this tank cap, we invite you to consult the data sheets from the widget below. The careful selection of raw materials and the adoption of accurate production processes allow us to always guarantee quality and reliability of our product. We perform several strength and durability tests and test for product quality control during the various processing phases. On request we can issue the relevant certificates in compliance with national and CE regulations.

Helicoil finishing HSSE tap for inch sized UNC thread inserts. For manual use and use in through holes Complies with DIN 81402 It is the most popular Helicoil STI tap, as in many cases it can be used without the need for roughing and bottoming taps. It also included in our Thread repair kits For better results, you may first use a roughing tap to prepare a hole Made in the EU. Intense srl is a market leader in the distribution of fastening systems for sheet metal, plastic and metal for 40 years. It is renowned for its thread inserts and self-tapping bushes, which have always been recognized by the market as products of excellent quality

The PRESS-SERT are press-in expansion inserts to be installed into cylindrical holes Suitable for applications in thermoplastic materials The combination of flat and knurled areas ensure high torque and pull out performance normally achievable only with inserts that are installed by a hot/ultrasonic process These inserts are installed by simple pressure, without need for special equipment Also known as PRESS-LOK, with equivalent shape, features and dimensions

The HEAT-SERT are inserts for plastic with heat/ultrasonic installation into cylindrical holes Suitable for all types of thermoplastics Designed for installation in notch-sensitive amorphous thermoplastic materials. The rounded knurling reduces stress on the contact surface while avoiding stress on the material in which it is inserted Installation must be carried out using heat conduction or ultrasonic machines. The holes should be sized as indicated in the product datasheet They are available in unheaded and headed (flanged) versions. Headed (flanged) version provides bearing surface for the mating component to prevent jack-out. Also a screw can be inserted on the opposite side of the flange, allowing to achieve very high pull-out resistance. It also ensures a large contact area, which is useful for electrical contacts and specific applications Unheaded inserts in addition are symmetrical so they do not need to be oriented during installation process

Thread standard: Metric Fine, ISO DIN 13 Type: Hand tap, Form C, for through and blind holes, with straight flutes Application: General use Material of product: HSSG Surface treatment: no For materials: Unalloyed and low alloyed steel, non abrasive material Tensile strength up to: 900 N/mm2 Standard: DIN 2181 Tolerance: ISO2/6H Set of 2 taps (taper, finish). Two-piece hand taps- sets are used for fine threads with a smaller pitch than with coarse thread, as the thread profile surface is smaller than with coarse threads and the force effects on the taps are smaller. The advantage of two-piece hand taps is that the respective parts of a set share the cutting power: The taper tap (No. 1) (marked with a ring) removes 65 per cent of the thread profile and the and brings the thread into shape. The finishing tap (No. 3) has no ring marking and cuts the remaining thread profile to produce the 100% full and usable thread.

Thread standard: Metric Fine, ISO DIN 13 Type: Hand tap, Form C, for through and blind holes, with straight flutes Application: For high-tensile materials Material of product: HSSE Surface treatment: no For materials: Wear resistant steel Tensile strength up to: 1000 N/mm2 Standard: DIN 2181 Tolerance: ISO2/6H Set of 2 taps (taper, finish). Two-piece hand taps- sets are used for fine threads with a smaller pitch than with coarse thread, as the thread profile surface is smaller than with coarse threads and the force effects on the taps are smaller. The advantage of two-piece hand taps is that the respective parts of a set share the cutting power: The taper tap (No. 1) (marked with a ring) removes 65 per cent of the thread profile and the and brings the thread into shape. The finishing tap (No. 3) has no ring marking and cuts the remaining thread profile to produce the 100% full and usable thread.

Thread standard: Metric, ISO DIN 13 Type: Machine tap Forma C, for blind holes, with spiral flutes Application: For special alloys Material of product: HSSE PM Surface treatment: TiAlN For materials: Nickel-based superalloys (Incoloy, Inconel, Hastelloy,…), etc* Tensile strength up to: 1000 N/mm2 Standard: DIN 371/376 Tolerance: ISO2/6H Special geometry, base material (powder metal) and surface treatment for nickel-based superalloys. The TiAlN surface treatment increases the surface hardness (approx. 3300 HV), the sliding properties (friction coefficient: 0,25) and with high temperature resistance up to 800°C. It provides a better cutting performance and increased tool life time. The base material is powder metal (HSSE PM) with a higher hardness and toughness. Tap for machine use and through holes. The spiral point pushes the chips ahead and prevents clogging of the flutes. Materials: Nickel-based superalloys Incoloy 825, Inconel 718, Nimonic 75, Hastelloy X

Thread standard: Metric, ISO DIN 13 Type: Machine tap Form B with spiral entry, for through holes Application: Overlengthed (long shank) L=120 Material of product: HSSE Surface treatment: no For materials: Unalloyed and low alloyed steel, non abrasive material Tensile strength up to: 900 N/mm2 Standard: DIN 371/376 Tolerance: ISO2/6H Tap for machine use and through holes. The spiral point pushes the chips ahead and prevents clogging of the flutes. Overlengthed (long shank), L=120 Our taps and dies are produced to the highest quality standards, to ensure precise quality threads. Wide range of hand, machine and rolling taps, dies and tools for cutting professional threads on various materials Correct lubrication is important for successful thread cutting and to decrease the wear of taps and dies. We recommend using our lubricants.

The FLO-SERT are inserts for plastic with installation during plastic molding Suitable for installation in a wide range of thermoplastics and thermosets Blind bottom prevents plastic inflow inside the insert Unique design with three opposite helical knurled bands, combined with hollow parts, provides very high torque and pull out resistance Also known as FLO-TECH, with equivalent shape, features and dimensions

The TECH-SERT are inserts for plastic with heat/ultrasonic installation into cylindrical holes Suitable for all types of thermoplastics They feature a unique combination of helical knurls with opposite directions and knurled flanges, which substantially increase torque and pull-out resistance, even compared to the SONIC-SERT inserts Installation is simplified by the symmetrical nature of the insert, eliminating the need for orientation during automated or manual feeding Installation must be carried out using heat conduction or ultrasonic machines. The holes should be sized as indicated in the product datasheet Also known as TECH-SONIC, with equivalent shape, features and dimensions

The S29, S30 (Short version) are inserts for plastic with heat/ultrasonic installation into cylindrical holes In the short version these inserts offer the advantage of having reduced dimensions, shorter installation times and lower costs. On the other hand, the resistance to torque and pull out loads is reduced comparing to long version Suitable for all types of thermoplastics, even dry and fragile ones such as polycarbonates These inserts were designed to provide faster speed and ease of installation, and at the same time maximize torque and pull out performance. The outer profile was made symmetrical with respect to length, so that the insert does not have to be oriented during the installation process. These inserts are therefore suitable for automatic type installations in large volume The S29, S30 offer much higher torque and pull-out resistance than all other inserts Holes sizes are identical to those of the S19 and S20 inserts to provide an easy alternative

The S29, S30 (Long version) are inserts for plastic with heat/ultrasonic installation into cylindrical holes These are the longer versions of the S29, S30 inserts for higher torque and pull-out resistance Suitable for all types of thermoplastics, even dry and fragile ones such as polycarbonates These inserts were designed to provide faster speed and ease of installation, and at the same time maximize torque and pull out performance. The outer profile was made symmetrical with respect to length, so that the insert does not have to be oriented during the installation process. These inserts are therefore suitable for automatic type installations in large volume The S29, S30 offer much higher torque and pull-out resistance than all other inserts Holes sizes are identical to those of the S19 and S20 inserts to provide an easy alternative

The SONIC-SERT are inserts for plastic with heat/ultrasonic installation into cylindrical holes Suitable for all types of thermoplastics They are designed for quick and economical installation Opposing knurls of the insert offer high torque and pull out performance Installation must be carried out using heat conduction or ultrasonic machines. The holes should be sized as indicated in the product datasheet Also known as SONIC-LOK, with equivalent shape, features and dimensions

The S19, S20 (Short version) are inserts for plastic with heat/ultrasonic installation into cylindrical holes In the short version these inserts offer the advantage of having reduced dimensions, shorter installation times and lower costs. On the other hand, the resistance to torque and pull out loads is reduced comparing to long version Suitable for all types of thermoplastics, even dry and fragile ones such as polycarbonates The S19, S20 inserts are designed with a wide center knurl coupled with two smaller knurls and deep undercuts on both ends to maximize torque and pull out performance They induce very low radial stresses and are therefore particularly recommended in holes with thin walls. In this case the hole must be a bit wider. Optimal size should be determined after appropriate practical tests Installation must be carried out using heat conduction or ultrasonic machines. The holes should be sized as indicated in the product datasheet

The S19, S20 (Long version) are inserts for plastic with heat/ultrasonic installation into cylindrical holes These are the longer versions of the S19, S20 Short inserts for higher torque and pull-out resistance Suitable for all types of thermoplastics, even dry and fragile ones such as polycarbonates The S19, S20 inserts are designed with a wide center knurl coupled with two smaller knurls and deep undercuts on both ends to maximize torque and pull out performance They induce very low radial stresses and are therefore particularly recommended in holes with thin walls. In this case the hole must be a bit wider. Optimal size should be determined after appropriate practical tests Installation must be carried out using heat conduction or ultrasonic machines. The holes should be sized as indicated in the product datasheet

The S14 (Short version) are inserts for plastic with heat/ultrasonic installation into tapered holes with an 8° angle In the short version these inserts offer the advantage of having reduced dimensions, shorter installation times and lower costs. On the other hand, the resistance to torque and pull out loads is reduced comparing to long version Suitable for all types of thermoplastics, even dry and fragile ones such as polycarbonates The tapered form facilitates proper seating and maximizes the surface contact between the insert and hole wall prior to the application of heat or ultrasonic vibration. These inserts are the best choice when using ultrasonic insertion techniques The insert's straight-toothed upper ring and oblique-toothed middle ring provide high torque and pull out resistance, ensuring complete filling of the plastic material in the cavities below Installation must be carried out using heat conduction or ultrasonic machines.

The S14 (Long version) are inserts for plastic with heat/ultrasonic installation into tapered holes with an 8° angle These are the longer versions of the S14 Short inserts for higher torque and pull-out resistance Suitable for all types of thermoplastics, even dry and fragile ones such as polycarbonates The tapered form facilitates proper seating and maximizes the surface contact between the insert and hole wall prior to the application of heat or ultrasonic vibration. These inserts are the best choice when using ultrasonic insertion techniques The insert's straight-toothed upper ring and oblique-toothed middle ring provide high torque and pull out resistance, ensuring complete filling of the plastic material in the cavities below Installation must be carried out using heat conduction or ultrasonic machines. The holes should be sized as indicated in the product datasheet Inch version from 2-56 to 5/16-18 is available upon request

The S50, S51 are press-in inserts to be installed into cylindrical holes Suitable for soft thermoplastics The helical knurl of the outer surface is specially designed to facilitate insertion by allowing maximum plastic sliding of the material in the serration grooves They allow easy and low-cost assembly, as no special machinery is required Offer moderate pull-out and good torque resistance They are available in unheaded S50, and headed (flanged) S51 versions. Headed (flanged) version provides bearing surface for the mating component to prevent jack-out. In the S51 a screw can be inserted on the opposite side of the flange, allowing to achieve very high pull-out resistance. It also ensures a large contact area, which is useful for electrical contacts and specific applications The S50 in addition are symmetrical so they do not need to be oriented during installation process.