Threading - Import export

Thread standard: Metric, ISO DIN 13 Type: Round die Application: d25x9 Material of product: HSS Spiral entry: no For materials: Unalloyed and low alloyed steel, non abrasive material Tensile strength up to: 750 N/mm2 Standard: DIN 223 Tolerance: ISO-6g Round dies are cylindrical and are used for making external threads in one operation. They have - depending on the size - three or more cutting edges inside. The holes between the cutting edges receive the chips, roll them and discharge them. Dies are used to cut screws, nuts and threaded rods in everyday use. The die holder is used to cut the threads by hand and with the special die holders you can also attach the round die to a tailstock or to a drill. The dies can usually be used on both sides and have a perfect cut. Our taps and dies are produced to the highest quality standards, to ensure precise quality threads. Wide range of hand, machine and rolling taps, dies and tools for cutting professional threads on various materials

Helicoil finishing HSSE tap for inch sized UNC thread inserts. For manual use and use in through holes Complies with DIN 81402 It is the most popular Helicoil STI tap, as in many cases it can be used without the need for roughing and bottoming taps. It also included in our Thread repair kits For better results, you may first use a roughing tap to prepare a hole Made in the EU. Intense srl is a market leader in the distribution of fastening systems for sheet metal, plastic and metal for 40 years. It is renowned for its thread inserts and self-tapping bushes, which have always been recognized by the market as products of excellent quality

The PRESS-SERT are press-in expansion inserts to be installed into cylindrical holes Suitable for applications in thermoplastic materials The combination of flat and knurled areas ensure high torque and pull out performance normally achievable only with inserts that are installed by a hot/ultrasonic process These inserts are installed by simple pressure, without need for special equipment Also known as PRESS-LOK, with equivalent shape, features and dimensions

The HEAT-SERT are inserts for plastic with heat/ultrasonic installation into cylindrical holes Suitable for all types of thermoplastics Designed for installation in notch-sensitive amorphous thermoplastic materials. The rounded knurling reduces stress on the contact surface while avoiding stress on the material in which it is inserted Installation must be carried out using heat conduction or ultrasonic machines. The holes should be sized as indicated in the product datasheet They are available in unheaded and headed (flanged) versions. Headed (flanged) version provides bearing surface for the mating component to prevent jack-out. Also a screw can be inserted on the opposite side of the flange, allowing to achieve very high pull-out resistance. It also ensures a large contact area, which is useful for electrical contacts and specific applications Unheaded inserts in addition are symmetrical so they do not need to be oriented during installation process

Thread standard: Metric Fine, ISO DIN 13 Type: Hand tap, Form C, for through and blind holes, with straight flutes Application: General use Material of product: HSSG Surface treatment: no For materials: Unalloyed and low alloyed steel, non abrasive material Tensile strength up to: 900 N/mm2 Standard: DIN 2181 Tolerance: ISO2/6H Set of 2 taps (taper, finish). Two-piece hand taps- sets are used for fine threads with a smaller pitch than with coarse thread, as the thread profile surface is smaller than with coarse threads and the force effects on the taps are smaller. The advantage of two-piece hand taps is that the respective parts of a set share the cutting power: The taper tap (No. 1) (marked with a ring) removes 65 per cent of the thread profile and the and brings the thread into shape. The finishing tap (No. 3) has no ring marking and cuts the remaining thread profile to produce the 100% full and usable thread.

Thread standard: Metric Fine, ISO DIN 13 Type: Hand tap, Form C, for through and blind holes, with straight flutes Application: For high-tensile materials Material of product: HSSE Surface treatment: no For materials: Wear resistant steel Tensile strength up to: 1000 N/mm2 Standard: DIN 2181 Tolerance: ISO2/6H Set of 2 taps (taper, finish). Two-piece hand taps- sets are used for fine threads with a smaller pitch than with coarse thread, as the thread profile surface is smaller than with coarse threads and the force effects on the taps are smaller. The advantage of two-piece hand taps is that the respective parts of a set share the cutting power: The taper tap (No. 1) (marked with a ring) removes 65 per cent of the thread profile and the and brings the thread into shape. The finishing tap (No. 3) has no ring marking and cuts the remaining thread profile to produce the 100% full and usable thread.

Thread standard: Metric, ISO DIN 13 Type: Machine tap Forma C, for blind holes, with spiral flutes Application: Overlengthed (long shank) L=150 Material of product: HSSE Surface treatment: no For materials: Unalloyed and low alloyed steel, non abrasive material Tensile strength up to: 900 N/mm2 Standard: DIN 371/376 Tolerance: ISO2/6H Tap for machine use and through holes. The spiral point pushes the chips ahead and prevents clogging of the flutes. Our taps and dies are produced to the highest quality standards, to ensure precise quality threads. Wide range of hand, machine and rolling taps, dies and tools for cutting professional threads on various materials Correct lubrication is important for successful thread cutting and to decrease the wear of taps and dies. We recommend using our lubricants.

Thread standard: Metric, ISO DIN 13 Type: Machine tap Forma C, for blind holes, with spiral flutes Application: For special alloys Material of product: HSSE PM Surface treatment: TiAlN For materials: Nickel-based superalloys (Incoloy, Inconel, Hastelloy,…), etc* Tensile strength up to: 1000 N/mm2 Standard: DIN 371/376 Tolerance: ISO2/6H Special geometry, base material (powder metal) and surface treatment for nickel-based superalloys. The TiAlN surface treatment increases the surface hardness (approx. 3300 HV), the sliding properties (friction coefficient: 0,25) and with high temperature resistance up to 800°C. It provides a better cutting performance and increased tool life time. The base material is powder metal (HSSE PM) with a higher hardness and toughness. Tap for machine use and through holes. The spiral point pushes the chips ahead and prevents clogging of the flutes. Materials: Nickel-based superalloys Incoloy 825, Inconel 718, Nimonic 75, Hastelloy X

Thread standard: Metric, ISO DIN 13 Type: Machine tap Form B with spiral entry, for through holes Application: Overlengthed (long shank) L=120 Material of product: HSSE Surface treatment: no For materials: Unalloyed and low alloyed steel, non abrasive material Tensile strength up to: 900 N/mm2 Standard: DIN 371/376 Tolerance: ISO2/6H Tap for machine use and through holes. The spiral point pushes the chips ahead and prevents clogging of the flutes. Overlengthed (long shank), L=120 Our taps and dies are produced to the highest quality standards, to ensure precise quality threads. Wide range of hand, machine and rolling taps, dies and tools for cutting professional threads on various materials Correct lubrication is important for successful thread cutting and to decrease the wear of taps and dies. We recommend using our lubricants.

The FLO-SERT are inserts for plastic with installation during plastic molding Suitable for installation in a wide range of thermoplastics and thermosets Blind bottom prevents plastic inflow inside the insert Unique design with three opposite helical knurled bands, combined with hollow parts, provides very high torque and pull out resistance Also known as FLO-TECH, with equivalent shape, features and dimensions

The TECH-SERT are inserts for plastic with heat/ultrasonic installation into cylindrical holes Suitable for all types of thermoplastics They feature a unique combination of helical knurls with opposite directions and knurled flanges, which substantially increase torque and pull-out resistance, even compared to the SONIC-SERT inserts Installation is simplified by the symmetrical nature of the insert, eliminating the need for orientation during automated or manual feeding Installation must be carried out using heat conduction or ultrasonic machines. The holes should be sized as indicated in the product datasheet Also known as TECH-SONIC, with equivalent shape, features and dimensions

The S29, S30 (Short version) are inserts for plastic with heat/ultrasonic installation into cylindrical holes In the short version these inserts offer the advantage of having reduced dimensions, shorter installation times and lower costs. On the other hand, the resistance to torque and pull out loads is reduced comparing to long version Suitable for all types of thermoplastics, even dry and fragile ones such as polycarbonates These inserts were designed to provide faster speed and ease of installation, and at the same time maximize torque and pull out performance. The outer profile was made symmetrical with respect to length, so that the insert does not have to be oriented during the installation process. These inserts are therefore suitable for automatic type installations in large volume The S29, S30 offer much higher torque and pull-out resistance than all other inserts Holes sizes are identical to those of the S19 and S20 inserts to provide an easy alternative

The S29, S30 (Long version) are inserts for plastic with heat/ultrasonic installation into cylindrical holes These are the longer versions of the S29, S30 inserts for higher torque and pull-out resistance Suitable for all types of thermoplastics, even dry and fragile ones such as polycarbonates These inserts were designed to provide faster speed and ease of installation, and at the same time maximize torque and pull out performance. The outer profile was made symmetrical with respect to length, so that the insert does not have to be oriented during the installation process. These inserts are therefore suitable for automatic type installations in large volume The S29, S30 offer much higher torque and pull-out resistance than all other inserts Holes sizes are identical to those of the S19 and S20 inserts to provide an easy alternative

The SONIC-SERT are inserts for plastic with heat/ultrasonic installation into cylindrical holes Suitable for all types of thermoplastics They are designed for quick and economical installation Opposing knurls of the insert offer high torque and pull out performance Installation must be carried out using heat conduction or ultrasonic machines. The holes should be sized as indicated in the product datasheet Also known as SONIC-LOK, with equivalent shape, features and dimensions

The S19, S20 (Short version) are inserts for plastic with heat/ultrasonic installation into cylindrical holes In the short version these inserts offer the advantage of having reduced dimensions, shorter installation times and lower costs. On the other hand, the resistance to torque and pull out loads is reduced comparing to long version Suitable for all types of thermoplastics, even dry and fragile ones such as polycarbonates The S19, S20 inserts are designed with a wide center knurl coupled with two smaller knurls and deep undercuts on both ends to maximize torque and pull out performance They induce very low radial stresses and are therefore particularly recommended in holes with thin walls. In this case the hole must be a bit wider. Optimal size should be determined after appropriate practical tests Installation must be carried out using heat conduction or ultrasonic machines. The holes should be sized as indicated in the product datasheet

The S19, S20 (Long version) are inserts for plastic with heat/ultrasonic installation into cylindrical holes These are the longer versions of the S19, S20 Short inserts for higher torque and pull-out resistance Suitable for all types of thermoplastics, even dry and fragile ones such as polycarbonates The S19, S20 inserts are designed with a wide center knurl coupled with two smaller knurls and deep undercuts on both ends to maximize torque and pull out performance They induce very low radial stresses and are therefore particularly recommended in holes with thin walls. In this case the hole must be a bit wider. Optimal size should be determined after appropriate practical tests Installation must be carried out using heat conduction or ultrasonic machines. The holes should be sized as indicated in the product datasheet

The S14 (Short version) are inserts for plastic with heat/ultrasonic installation into tapered holes with an 8° angle In the short version these inserts offer the advantage of having reduced dimensions, shorter installation times and lower costs. On the other hand, the resistance to torque and pull out loads is reduced comparing to long version Suitable for all types of thermoplastics, even dry and fragile ones such as polycarbonates The tapered form facilitates proper seating and maximizes the surface contact between the insert and hole wall prior to the application of heat or ultrasonic vibration. These inserts are the best choice when using ultrasonic insertion techniques The insert's straight-toothed upper ring and oblique-toothed middle ring provide high torque and pull out resistance, ensuring complete filling of the plastic material in the cavities below Installation must be carried out using heat conduction or ultrasonic machines.

The S50, S51 are press-in inserts to be installed into cylindrical holes Suitable for soft thermoplastics The helical knurl of the outer surface is specially designed to facilitate insertion by allowing maximum plastic sliding of the material in the serration grooves They allow easy and low-cost assembly, as no special machinery is required Offer moderate pull-out and good torque resistance They are available in unheaded S50, and headed (flanged) S51 versions. Headed (flanged) version provides bearing surface for the mating component to prevent jack-out. In the S51 a screw can be inserted on the opposite side of the flange, allowing to achieve very high pull-out resistance. It also ensures a large contact area, which is useful for electrical contacts and specific applications The S50 in addition are symmetrical so they do not need to be oriented during installation process.

The EXPANSION-SERT are press-in expansion inserts to be installed into cylindrical holes Suitable for applications in thermoset plastics Due to its diamond knurled design, this insert penetrates for a minimum length within the hole walls without decreasing tensile strength. This feature makes it ideal for applications in hard thermoset plastics They are recomended for applications where high resistance values are not required They are installed by simple pressure, without the need for special equipment Headed (flanged) and reverse-headed (reverse flanged) versions are also available. Headed (flanged) version provides bearing surface for the mating component to prevent jack-out. In inverted flange inserts, a screw can be inserted on the opposite side of the flange, offeing very high pull-out resistance Also known as BANC-LOK, with equivalent shape, features and dimensions

The THREAD-SERT are self-tapping inserts to be installed into cylindrical holes Suitable for installation in a wide range of thermoplastics and thermosets They are particularly designed for applications that may involve a high tensile load Very easy installation, also using a simple screwdriver Available in two versions with o without head. Headed (flanged) version provides bearing surface for the mating component to prevent jack-out. This feature is also useful in applications with electrical contacts Also known as SCREW-SERT, with equivalent shape, features and dimensions

The S10 are self-tapping thread forming inserts to be installed into cylindrical holes Best suited for ductile, softer thermoplastics or thermosets They provide the best pull-out resistance for a post-mold installed inserts Very easy installation, also using a simple screwdriver Symmetrical shape, they do not need to be oriented during installation process, thus can also be easily used in automatic systems Inch versions from 4-40 to 1/4-20 also are available on request

High quality self-tapping ensat thread inserts. Made of ASIS 304 stainless steel Short version with three cutting holes, Ensat 307 standard Particularly designed for materials resistant to cutting and where you want to exclude any slight self-locking effect on the screw. With the same insertion torque, they exert a higher and better distributed cutting force compared to Ensat 302 inserts, having three cutting points instead of two. Also Ensat 307 inserts are shorter than Ensat 308 and therefore ideal on thinner materials These inserts are self-tapping and do not require pre-threading. They can be easily installed by screwing them into the appropriately sized hole using the installation tool They are usually used to enforce or repair threads in metallic materials with low shear resistance (metal alloys, aluminum, cast iron, plastic, castings, etc.).

The tool for fast installation of large numbers of generally used small diameter Helicoil thread inserts It is the threaded spindle, that can be used manually or with any eletric scrwedriver. We suggest the Spiralock cordless programmable screwdriver, available in our catalog The threaded spindle guides the thread insert to the established depth, limited by the special ring Attention, this tool is not suitable for mounting DIN standard thread inserts, only those with a reduced diameter Made in the EU. Intense srl is a market leader in the distribution of fastening systems for sheet metal, plastic and metal for 40 years. It is renowned for its thread inserts and self-tapping bushes, which have always been recognized by the market as products of excellent quality

The single size installation tool for UNF helicoil thread inserts designed for manual use. Can be used for installation of all types of thread inserts, including those complying with DIN 8140, used in the aeronautics and automotive, and also those with a reduced diameter for general use Specially designed for thread inserts of smaller sizes from 4-48 to 10-32 It has a threaded nose and rod so that the thread when inserted will be guided internally by the thread of the rod and externally by the thread of the nose before and a little bit after This installation tool prevents deformation of thread insert even if the operator exerts too much pressure, ensuring easy and safe installation Made in the EU. Intense srl is a market leader in the distribution of fastening systems for sheet metal, plastic and metal for 40 years. It is renowned for its thread inserts and self-tapping bushes, which have always been recognized by the market as products of excellent quality

The single size installation tool for UNF helicoil thread inserts designed for manual use. Can be used for installation of all types of thread inserts, including those complying with DIN 8140, used in the aeronautics and automotive, and also those with a reduced diameter for general use It is the most popular installation tool, the same contained in the Thread Repair Kits The threaded nose prepares the helicoil thread insert to the size of the thread, making installation simple and safe. It also allows installation in difficult areas, without use of the other hand to hold the insert Made in the EU. Intense srl is a market leader in the distribution of fastening systems for sheet metal, plastic and metal for 40 years. It is renowned for its thread inserts and selftapping bushes, which have always been recognized by the market as products of excellent quality

The tool for fast installation of large numbers of generally used small diameter Helicoil thread inserts It is the threaded spindle, that can be used manually or with any eletric scrwedriver. We suggest the Spiralock cordless programmable screwdriver, available in our catalog The threaded spindle guides the thread insert to the established depth, limited by the special ring Attention, this tool is not suitable for mounting DIN standard thread inserts, only those with a reduced diameter Made in the EU. Intense srl is a market leader in the distribution of fastening systems for sheet metal, plastic and metal for 40 years. It is renowned for its thread inserts and self-tapping bushes, which have always been recognized by the market as products of excellent quality

The single size installation tool for UNC helicoil thread inserts designed for manual use. Can be used for installation of all types of thread inserts, including those complying with DIN 8140, used in the aeronautics and automotive, and also those with a reduced diameter for general use Specially designed for thread inserts of smaller sizes from 2-56 to 8-32 It has a threaded nose and rod so that the thread when inserted will be guided internally by the thread of the rod and externally by the thread of the nose before and a little bit after This installation tool prevents deformation of thread insert even if the operator exerts too much pressure, ensuring easy and safe installation Made in the EU. Intense srl is a market leader in the distribution of fastening systems for sheet metal, plastic and metal for 40 years. It is renowned for its thread inserts and self-tapping bushes, which have always been recognized by the market as products of excellent quality

The single size installation tool for UNC helicoil thread inserts designed for manual use. Can be used for installation of all types of thread inserts, including those complying with DIN 8140, used in the aeronautics and automotive, and also those with a reduced diameter for general use It is the most popular installation tool, the same contained in the Thread Repair Kits The threaded nose prepares the helicoil thread insert to the size of the thread, making installation simple and safe. It also allows installation in difficult areas, without use of the other hand to hold the insert Made in the EU. Intense srl is a market leader in the distribution of fastening systems for sheet metal, plastic and metal for 40 years. It is renowned for its thread inserts and selftapping bushes, which have always been recognized by the market as products of excellent quality

The tool for fast installation of large numbers of generally used small diameter Helicoil thread inserts It is the threaded spindle, that can be used manually or with any eletric scrwedriver. We suggest the Spiralock cordless programmable screwdriver, available in our catalog The threaded spindle guides the thread insert to the established depth, limited by the special ring Attention, this tool is not suitable for mounting DIN standard thread inserts, only those with a reduced diameter Made in the EU. Intense srl is a market leader in the distribution of fastening systems for sheet metal, plastic and metal for 40 years. It is renowned for its thread inserts and self-tapping bushes, which have always been recognized by the market as products of excellent quality