Die cuts - Import export

Round die. Metric, ISO DIN 13. HSS. DIN 223. Tolerance ISO-6g. Left-hand. Up to 750 N/mm2. Professional thread cutting Thread standard: Metric, ISO DIN 13 Type: Round die Application: Left-hand Material of product: HSS Spiral entry: no For materials: Unalloyed and low alloyed steel, non abrasive material Tensile strength up to: 750 N/mm2 Standard: DIN 223 Tolerance: ISO-6g Round dies are cylindrical and are used for making external threads in one operation. They have - depending on the size - three or more cutting edges inside. The holes between the cutting edges receive the chips, roll them and discharge them. Dies are used to cut screws, nuts and threaded rods in everyday use. The die holder is used to cut the threads by hand and with the special die holders you can also attach the round die to a tailstock or to a drill. The dies can usually be used on both sides and have a perfect cut.

This is used for the manual cutting of the seamed edge.

Among the many services that we at Alaia Serramenti srl offer you there is also laser cutting. It is one of the most advanced technologies in the field of metalworking, which allows you to obtain very high quality results, precise to the millimetre. The latest generation laser cutting equipment present in our headquarters in San Cipriano d'Aversa allow us to create complex shapes quickly and completely efficiently, unlike what happens when traditional processing techniques are adopted, usually characterized by very long production times, With our technologically advanced machinery we are able to cut materials of any type and thickness, offering excellent services to different production sectors. For example, we have established important partnerships in the field of the production of components for industry and the creation of prototypes for design.

High quality self-tapping ensat thread inserts. Made of ASIS 304 stainless steel Long version with three cutting holes, Ensat 308 standard Particularly designed for materials resistant to cutting and where you want to exclude any slight self-locking effect on the screw. With the same insertion torque, they exert a higher and better distributed cutting force compared to Ensat 302 inserts, having three cutting points instead of two. Similar to Ensat 307 but longer, so can be applied in thicker materials These inserts are self-tapping and do not require pre-threading. They can be easily installed by screwing them into the appropriately sized hole using the installation tool They are usually used to enforce or repair threads in metallic materials with low shear resistance (metal alloys, aluminum, cast iron, plastic, castings, etc.). These self-threading bushes have an internal thread for the screw and an external thread with cutting slots to insert itself into the material

Thread standard: Metric, ISO DIN 13 Type: Hexagon die nut Application: Left-hand Material of product: HSS Spiral entry: no For materials: Non abrasive materials Tensile strength up to: 800 N/mm2 Standard: DIN 382 Tolerance: ISO-6g Left-hand (counter clockwise rotation). For repairing and cleaning of damaged threads. For use in awkward places. The hexagon die nut is particularly advantageous for repairs, as it can be moved with ring or open-end spanners, making it easier to reach inaccessible places. Thiscutting tool has an external hexagon and - depending on the size - has three or more cutting edges inside. The holes between the cutting edges take up the chips, roll them and carry them away. Hexagonal die nuts are used to cut screws, nuts and threaded rods in everyday use. Our taps and dies are produced to the highest quality standards, to ensure precise quality threads. Wide range of hand, machine and rolling taps, dies and tools for cutting professional threads on various materials

Thread standard: Metric, ISO DIN 13 Type: Machine tap Forma C, for blind holes, with spiral flutes Application: Overlengthed (long shank) L=150 Material of product: HSSE Surface treatment: no For materials: Unalloyed and low alloyed steel, non abrasive material Tensile strength up to: 900 N/mm2 Standard: DIN 371/376 Tolerance: ISO2/6H Tap for machine use and through holes. The spiral point pushes the chips ahead and prevents clogging of the flutes. Our taps and dies are produced to the highest quality standards, to ensure precise quality threads. Wide range of hand, machine and rolling taps, dies and tools for cutting professional threads on various materials Correct lubrication is important for successful thread cutting and to decrease the wear of taps and dies. We recommend using our lubricants.

Thread standard: Metric, ISO DIN 13 Type: Machine tap Form B with spiral entry, for through holes Application: Undersized diameter 4H Material of product: HSSE Surface treatment: no For materials: Unalloyed and low alloyed steel, non abrasive material Tensile strength up to: 900 N/mm2 Standard: DIN 371/376 Tolerance: ISO1/4H Tap for machine use and through holes. The spiral point pushes the chips ahead and prevents clogging of the flutes. Fine Tolerance 4H (ISO1) for close fit bolt connection. Our taps and dies are produced to the highest quality standards, to ensure precise quality threads. Wide range of hand, machine and rolling taps, dies and tools for cutting professional threads on various materials Correct lubrication is important for successful thread cutting and to decrease the wear of taps and dies. We recommend using our lubricants

Thread standard: Metric, ISO DIN 13 Type: Machine tap Form B with spiral entry, for through holes Application: Overlengthed (long shank) L=120 Material of product: HSSE Surface treatment: no For materials: Unalloyed and low alloyed steel, non abrasive material Tensile strength up to: 900 N/mm2 Standard: DIN 371/376 Tolerance: ISO2/6H Tap for machine use and through holes. The spiral point pushes the chips ahead and prevents clogging of the flutes. Overlengthed (long shank), L=120 Our taps and dies are produced to the highest quality standards, to ensure precise quality threads. Wide range of hand, machine and rolling taps, dies and tools for cutting professional threads on various materials Correct lubrication is important for successful thread cutting and to decrease the wear of taps and dies. We recommend using our lubricants.

Thread standard: Metric, ISO DIN 13 Type: Hand tap, Form C, for through and blind holes, with straight flutes Application: For high-tensile materials Material of product: HSSE Surface treatment: no For materials: Wear resistant steel Tensile strength up to: 1000 N/mm2 Standard: DIN 352 Tolerance: ISO2/6H Set of 3 taps (taper, intermediate, finish). Three-piece hand taps- sets are used for regular threads with coarse pitch, as the thread profile area is larger than for fine threads and the force effects on the taps are greater. The advantage of three-piece hand taps is that the respective parts of a set share the cutting power: The taper tap (No. 1) (marked with one ring) removes 65 per cent of the thread profile and the intermediate tap (No. 2) (marked with two rings) removes 85 per cent. Pre-cutting and reworking with the intermediate tap (No. 2)

Our high-performance cutting paste in the practical 100ml pack is characterised by particularly high pressure additives that achieve a very high lubrication performance. The paste adheres firmly to the cutting edges and only becomes liquid during use. For optimum results, the cutting paste should be applied undiluted. This cutting paste is ideal for many machining operations such as drilling, thread cutting, thread cutting, milling, core drilling and sawing. It is suitable for all types of steel - from iron and tool steel to high-alloy steels and chrome-nickel alloys to aluminium, titanium, manganese, cast steel, grey cast iron, brass, bronze and all stainless steels V2A, V4A, INOX etc. Due to the environmentally friendly, petroleum-free, chlorine-free and sulphur-free formulation, the high-performance cutting paste not only offers longer tool life, but also leaves no greasy oil film on the workpieces.

High quality self-tapping ensat thread inserts. Made of ASIS 304 stainless steel This is the most popular model of self-tapping inserts with two cutting slots in the conical end part of the insert. Due to the cutting slots, the thread inserts remain anchored in the material even under strong shocks or vibrations. Suitable for most applications. Ensat 302 standard These inserts are self-tapping and do not require pre-threading. They can be easily installed by screwing them into the appropriately sized hole using the installation tool They are usually used to enforce or repair threads in metallic materials with low shear resistance (metal alloys, aluminum, cast iron, plastic, castings, etc.). These self-threading bushes have an internal thread for the screw and an external thread with cutting slots to insert itself into the material Made in the EU.

Thread standard: Metric, ISO DIN 13 Type: Round die Application: d25x9 Material of product: HSS Spiral entry: no For materials: Unalloyed and low alloyed steel, non abrasive material Tensile strength up to: 750 N/mm2 Standard: DIN 223 Tolerance: ISO-6g Round dies are cylindrical and are used for making external threads in one operation. They have - depending on the size - three or more cutting edges inside. The holes between the cutting edges receive the chips, roll them and discharge them. Dies are used to cut screws, nuts and threaded rods in everyday use. The die holder is used to cut the threads by hand and with the special die holders you can also attach the round die to a tailstock or to a drill. The dies can usually be used on both sides and have a perfect cut. Our taps and dies are produced to the highest quality standards, to ensure precise quality threads. Wide range of hand, machine and rolling taps, dies and tools for cutting professional threads on various materials

Stationary bars measuring and cutting plant, with shear operated by servomotor. It has a second transfer rack parallel to the cutting unit. This way, cut bars can be placed on the whole length of the racks optimizing the use. This system enables a better cutting optimization, reducing the amount of scraps. Electromechanical feeding and cutting head; Feeding by means of servomotor; Console with graphic colored touch screen LCD 8’’.

Cut-to-length lines for T-shaped panels Slitting and recoiling lines with automatic separators positioning Dedicated plants for pre-painted,? film-coated or other special materials (stucco-design, mesh, ground surfaces…) Special lines for panels production, with punching, shearing, roll-forming and bending Continuous punching lines Spool recoiling lines De-burring lines Combined lines with partial cut, where a part of the strip is recoiled for future use Machines for mass production or very flexible plants for small productions Cut-to-length and recoiling lines, with coils packaging stations. Customized and very enhanced productions, which integrate the sheet-metal processing with rotating turret punching (possibility of up to 24 different tools? a time, even in “multitools” solutions) or fiber laser cut.

Here are the latest news from our Research and Development department. Our customers always care about the minimum detail and try to optimize as much as possible costs and time. Here are some of the latest products developed thanks to them and together with them: Automatic solutions to reduce the number of operators on a line, for instance: AUTOMATICALLY POSITIONED SEPARATORS, for recoiling lines provided of automatic N.C. slitter. They move together with the slitting heads, exploiting the same concept. So, they have the same advantages: the operators are free for other tasks, it is possible to memorize recipes. Special products and needs, for instance:

Each line is carefully designed on the customers indications, starting from a general structure that is as follows: Coil car, motorized and with hydraulic lifting Decoiler, designed on demand and with the required capacity (up to 30 ton) Straightening group with one of the different precision straighteners or levellers we can propose. We have in our range also “cassette-system” levellers, for the quick exchange of the working rolls. They are particularly useful for those who have a big range of materials and thicknesses. Guillotine shear (start-stop or non-stop models) or flying shear. This last one allows the flying cut of the sheet-metal, without stopping or slowing down the passage of the material. The shear moves synchronized with the metal strip. The control equipment checks the material movement and automatically decides, according to the speed, to move the car that holds the shear.

High quality lapped Gleason gears that exceed the expectations of the most demanding customers are well within the capability of ITALGEAR who will implement their long developed experience in the field and develop the most effective Tooth Contact Area and motion curves of the bevel gear resulting into high precision and low noise in operation. Specific software such as CAGE and Kimos are used as well as strict controls of all the production steps are applied in order to replicate precisely the mathematical model of the tooth profile (software such as GAGE and Komet are used). The use of modern Gleason Phoenix CNC gear cutting machines and Klingelnberg and Remaut CNC lapping machines with a 100% gear final check in combination with vibration analysis, allow to obtain highquality lapped Gleason gears that will satisfy the most demanding customers

Integrated plant to cut, optimize, stock and handle the bars, suitable for mass productions, based on a shear CGS 300, mounted on a mobile frame, with blade of 300 mm (12''), VMT measuring and cutting track to cut the bars to size and unload them on the right or left. In the VMT SUPERFAST version, the roller conveyors and the unloading systems are divided into two parts individually operated. This ensures a much faster working cycle.

Electromechanical automatic mesh cutting and bending machine for the production of U, L, Zshaped mesh and sandwich panels. Mesh handling is guaranteed by clamps driven by electric servomotors. Max mesh width 1250 mm; Max mesh length 6000 mm.

Rebar cutting machine for fast bars cutting. Cutting antirepetitiveness system. Capacity 1 bar Ø 26 mm 100 cuts/minute

Rebar cutting machine with safety cutting system apt to process steel in bars. Cutting antirepetitiveness system. Capacity 1 bar Ø 36 mm (#11) 15 cuts per minute

Electromechanical mesh cutting machine. It cuts in two directions thanks to the two kW 3 cutting motors, a kW 0.75 press motor and a kW 0.55 feeding motor. It is equipped with Reinforced framework; Continuous shear cutting unit; Rubber inlaid meshpressing beam.

Integrated plant to cut and stock precut bars made of fast automatic straighteners with rollers (such as RETA) and coil processing up to Ø 20 mm. Pulling speed up to 300 m/min. The plant is fully customizable and modular thanks to a wide range of available accessories. Fast Coil change patented system of automatic horizontal wire change (Optional); Straighteners (horizontalvertical) with electronic and independent setting for double wire feeding; Cutting with Brushless motors with adjustable wire guide, fixed and mobile cutting blades; Rollers for the extraction of the last part of the coil; Teleassistance.

Electromechanical automatic rebar cutting bench equipped with 2 side folding pockets. MobiPocket allows the unloading and lateral discharge of bars greatly reducing the clutter. Besides being flexible and fast, its electromechanical technology ensures high accuracy; minimum noise production; reduced power and air consumption; reduced maintenance.

Electromechanical automatic rebar cutting bench with 6 transfer roller conveyors. The cutting bench 'BAT 6' represents the ideal solution for those working large numbers of smallsized orders and it is especially designed for civil housing. Thanks to 6 different chambers optimise processing of small orders even without the transfer unit. Besides being flexible and fast, its electromechanical technology ensures high accuracy; minimum noise production; reduced power and air consumption; reduced maintenance.

Electromechanical automatic rebar cutting bench with 3 transfer roller conveyors. Besides being flexible and fast, its electromechanical technology ensures high accuracy; minimum noise production; reduced power and air consumption; reduced maintenance.

DIMENSIONS AND WEIGHT A mm 340 B mm 465 C mm 495 D mm 640 E mm 440 Peso kg 22 PACKAGING DIMENSIONS Box dimensions 48.5x63x53 cm Total weight 25 kg Volume 0.17 m³

DIMENSIONS AND WEIGHT A mm 340 B mm 465 C mm 495 D mm 640 E mm 440 Weight kg 22 PACKAGING DIMENSIONS Box dimensions 48.5x63x53 cm Total weight 25 kg Volume 0.17 m³

Our staff, who are specially trained and kept constantly up-to-date with the latest developments, produce special and automatic machines, production lines and industrial plants, automation and handling systems, prototypes and newly developed machines, material handling and automation systems, equipment and lines. The on-site engineering department at the Nole plant provides specialist consulting on the production of ad hoc industrial machines and systems, which are designed according to customer requirements using advanced 3D design software. Below are some examples of machinery produced : Equipment for the production of foam rubber Automatic cutting lines for rubber Industrial washing facilities Drying ovens Inspection machines Newspaper sorting plants Polymer tempering plants Rolling mills for pasta and kneading machines