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Italy
MECHANICAL CUTTING MACHINE FPE2-EURO M - EURO-HOLE The FPE2-EURO M die-cutting machine is a simple and safe machine with a sturdy steel structure that allows the realization of a 32 mm hole in cardboard, blister, plastic, leather, etc. with thickness up to 3 mm. The punch is easily replaceable and is equipped with a rubber extractor device to facilitate the extraction of the scrap. Operation is manual by mechanical pedal. The punch is an element subject to wear and must be replaced periodically.
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BENCHTOP EUROHOLE CUTTING MACHINE WITH LEVER FPE1-EURO P The FPE1 EURO-P allows the creation of the euro-hole 32 mm on cardboard, blister, plastic, leather etc. It is suitable for small productions. The punch is easily replaceable and is equipped with an extractor device in rubber to facilitate the extraction of the waste. The punch is an element subject to wear. Robust steel structure. Simple use.
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ELECTRICAL EURO-HOLE CUTTING MACHINE FPE2-EURO E The punching FPE2 EURO-E is a silent machine, fast and safe with a sturdy steel frame and powerful electric motor that allows the creation of the euro-hole 32 mm on cardboard, blister, plastic, leather, etc., with thickness up to 3 mm. The operation is very simple, once the product is inserted under the punch, the euro-hole can be made by an electric pedal, especially useful in soft material houses and therefore difficult to detect from the sensor, or via switch (product presence sensor) positioned on the head of the punching machine. The punch is an element subject to wear.
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The quality of the welded structures is guaranteed by non-destructive tests carried out on request by our qualified in-house personnel or by certified external organizations. We also perform dimensional tests that, on the basis of the precision required, are made using calibers, micrometers or the special tool “FARO Cam2 Laser Tracker Vantage”. Other types of processing can also be handled by us, such as distension heat treatment, metallic galvanization, chrome plating and other treatments, through our partnership with qualified suppliers with whom we have established advantageous collaboration for many years.
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Thanks to our long-standing partnership with Brutti S.r.l., we can manage processes like metallic shot blasting, metallic sandblasting, painting of metal parts and assembly.
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The machine tool department has a wide range of advanced machinery that enables the company to perform mechanical processes of milling, boring, drilling and lathing on products of medium and large size (single items or small lots). At the present time, the company is able to produce structures measuring up to 12000 x 1300 x 3000 mm height, guaranteeing excellent quality standards every step of the way. The mechanical processes done with CNC machine tools guarantee optimization of the work while reducing production time. The higher quality is observable in the finished piece and in the respect of the tolerances indicated by the client. The company department devoted to mechanical processing on commission is equipped with hoisting systems that facilitate handling. Recently, we installed a bridge crane with a capacity of 32+16 Tons that can be used to move large parts, optimizing the time employed to provide better service.
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For years, Perozeni S.r.l. has been active in the field of medium-heavy mechanical and metalworks, constructing systems, machinery or parts of machines (for a wide range of sectors), even of exceptionally large size, on commission for its clients. The company’s technical personnel are able to perform complicated procedures of mechanical metalwork complying with the clients’ project specifications, placing great attention on the quality of the raw materials used and on the complete realization of the product.Every single piece is made with extreme skill, using qualified personnel subject to continuous training, certified by the main organizations recognized in the sector. Our workers have acquired years of experience in the company and are specialized, having obtained the qualification of welders according to standard UNI EN ISO 9606-1:2013. The company has also certified its system of welding activities according to standard UNI EN ISO 3834-2:2006.
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This centre is particularly suitable for multiple – high precision – high production operations and characterised by its 7 station – horizontal axis, rotating table on which the parts holding tooling is mounted. Two counter opposed, multi spindle units and a series of additional units and accessories can be positioned on the three work sides, giving the system high productivity. The particular ergonomic structure allows easy set-up – ease of use and maintenance.
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The Minimax work centre was developed for operations on series of small/medium sized parts. With its auto loader and the vast number of accessories which can be installed they offer not only high productivity but also ease of use and retooling.
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The only Pick-up lathe with counter headstock for machining of part from opposite side to first gripping. The extreme precision and repeatability permits operations of turning, milling and, above all, finishing operations by grinding with wheel spindle and disk dresser, hard turning with CBN tools.
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The Minifive is a 5 axes, auto loading, horizontal work centre. Designed for working sintered material and precious metals. It has an inverted configuration in order to prohibit swarf and fumes coming into contact with the mechanical parts.
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Bar bending machine. Bending disk and adjustable strength steel saddles. Capacity 1 bar Ø 32 mm (#10) Plate revolving speed 9 RPM
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Automatic dual directional stirrup bender for the production of stirrups from straight bars (up to Ø 22 mm #7) or coils (up to Ø 16 mm #5). Driven by electric servomotors. Bar Wiser 22N Multifeed automatic stirrup benders are equipped with Max. pulling speed 100 m/min (330 ft/min) External and internal straightening unit Virtual mandrel Web Teleassistance
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Multirotor straightening and shaping machine using coils up to Ø 20mm for the production of straight bars, large stirrups and shapes with bends on both ends. 4 wheel drive pulling unit driven by servomotors for high speed production; Maximum pulling speed 140 m/minute; The straightening system uses rotors, each one dedicated to a single bar diameter which guarantees perfectly straight bars and wire diameter changes in just a few seconds; Servomotor driven cutting unit guarantees high speed and high cutting accuracy; 2 bidirectional bending units work “offline” so the bars are bent in “masked time”; Automatic bending tooling changeover for higher productivity; Indexing carriage for the automatic collection and sorting of the bars produced.
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Bidirectional stirrup bender and bar shaping machine from bar for the production of stirrups, shaped wires and cuttosize bars using bars up to Ø 22 mm (#7). Driven by electric servomotors. These automatic stirrup benders and bar shaping machines are equipped with Max. pulling speed 120 m/min (400 ft/min) Semiautomatic cycle for shaped wires with bends on both ends Virtual mandrel Web Teleassistance Automatic loader Genius (Optional) 3D version for the production of tridimensional pieces.
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Bidirectional automatic bar shaping machine from bar, with 2 bending heads for the production of shaped wires and cuttosize bars using wires up to Ø 28 mm (#8). Driven by digital electric servomotors. Bar Wiser 28 bar shaping machine is equipped with Max. pulling speed 180 m/min (600 ft/min) 2 bending units (upper and lower) Clamp for extraction of the end part of the bar Virtual mandrel Web Teleassistance Automatic loader Genius (Optional) Bar Wiser 28 Pack 0 Storage rack pneumatically operated.
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Fast automatic wire straightening and cutting machine, with rollers, for the production of cuttosize wires up to Ø 16 mm (#5). Driven by digital electric servomotors. Max pulling speed 240 m/min (790 ft/min) Straighteners (horizontalvertical) with electronic setting Rollers for the extraction of the last part of the coil (Optional) Automatic 6inlets motorized wire change and insertion unit (Optional) Patented motorized horizontal wire change unit which allows to change the diameter and the coil in "Zero time" (Optional) Web Teleassistance
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Italy
Rotor type wire straightening machine for the production of cuttosize wires up to Ø 6 mm (#3). Driven by digital electric servomotors. Max pulling speed 160 m/ min (525 ft/ min) High speed cutting unit with brushless (less than 0.1 sec) Web Teleassistance Available versions Fixed cut with adjustable backstop length for a maximum cutting precision (± 0.5 mm).
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The rotor type wire straightening machine RI 12 is suitable for processing a wide range of smooth cold drawn industrial wires from Ø 4mm to Ø 12mm. The 4 independent servomotors allow Excellent straightening quality; Max. pulling speed 160 m/min; Burrfree highprecision cutting (tolerance of ±0.1 mm). A wide range of wires can be processed depending on the machine configuration from mild steel to annealed and galvanized wire, highstrength steels such as stainless steel, springs steel and nonferrous wires such as brass, bronze, copper and aluminum using special equipment. The wide range of accessories allows you to customize the machine to the different needs of the industrial market. Available versions RI 12/ML The manual setting of the mechanical lengthstop will enable processing wires with a bar length accuracy of ±0,1 mm. This newly designed contactless lengthstop enables to action the cut without the conventional
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The rotor type wire straightening machine RI 8 is suitable for processing a wide range of smooth cold drawn industrial wires from Ø 3mm to Ø 8mm. The 4 independent servomotors allow Excellent straightening quality; Max. pulling speed 160 m/min; Burrfree highprecision cutting (tolerance of ±0.1 mm). A wide range of wires can be processed depending on the machine configuration from mild steel to annealed and galvanized wire, highstrength steels such as stainless steel, springs steel and nonferrous wires such as brass, bronze, copper and aluminum using special equipment. The wide range of accessories allows you to customize the machine to the different needs of the industrial market. Available versions RI 8/ML The manual setting of the mechanical lengthstop will enable processing wires with a bar length accuracy of ±0,1 mm. This newly designed contactless lengthstop enables to action the cut without the conventional
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The rotor type wire straightening machine RI 6 is suitable for processing a wide range of smooth cold drawn industrial wires from Ø 2,5mm to Ø 6mm. The 4 independent servomotors allow Excellent straightening quality; Max. pulling speed 160 m/min; Burrfree highprecision cutting (tolerance of ±0.1 mm). A wide range of wires can be processed depending on the machine configuration from mild steel to annealed and galvanized wire, highstrength steels such as stainless steel, springs steel and nonferrous wires such as brass, bronze, copper and aluminum using special equipment. The wide range of accessories allows you to customize the machine to the different needs of the industrial market
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Rotor type wire straightening machine for the production of cuttosize wires up to Ø 12 mm (#3). Driven by digital electric servomotors. Max pulling speed 160 m/ min (525 ft/ min) High speed cutting unit with brushless (less than 0.1 sec) Web Teleassistance Available versions Fixed cut with adjustable backstop length for a maximum cutting precision (± 0.5 mm). Rotating cut system with automatic measurement via encoder for higher productivity (± 0.5 mm/m).
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Rotor type wire straightening machine for the production of cuttosize wires up to Ø 8 mm (0.315 in.). Driven by digital electric servomotors. Max pulling speed 160 m/min (525 ft/min) High speed cutting unit with brushless (less than 0.1 sec) Web Teleassistance Available versions Fixed cut with adjustable backstop length for a maximum cutting precision (± 0.5 mm). Fixed cut with automatic backstop length for a maximum cutting flexibility (± 0.5 mm). Rotating cut system with automatic measurement via encoder for higher productivity (± 0.5 mm/m).
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STRETCH DRIVE MO is a Cold Rolling and Stretching Line with single horizontal drawing capstan for the production of both smooth and ribbed, colddrawn wire with low carbon content and hot rolled high ductility ribbed wire. Stretching Process Stretch Drive MO 6 16 mm (8 m/s) Cold Rolling Process Stretch Drive MO Cold 1 4,5 12 mm (8 m/s) Stretch Drive MO Cold 2 4 12 mm (8 m/s)
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The Combidrive MO is a cold rolling line with single horizontal drawing capstan for the production of smooth and ribbed wires in bars from Ø 4 to Ø 12 mm. This cold drawing line is completely modular and the rolling process is made through drawing capstan and rollers cassettes for rolling/profiling. Driven by electric asynchronous servomotors digitally controlled. Wire is rolled to reduce the section and if necessary ribbed, then straightened and cut according to the different lengths scheduled. Rotating cut system to ensure continuous production Max. pulling speed (straight bars production) 6 m/s Max. pulling speed (coil production) 8 m/s Compact Layout Highly customizable "Asynchronous servomotor" low highpower consumption User friendly software for cold rolling process management Web Teleassistance Other cold rolling lines Line at 1 or 2 passes with single vertical drawing capstan MV 4 12 mm (12 m/s)
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The Coldrive MO is a cold rolling line with single horizontal drawing capstan for the production of smooth and ribbed wires from Ø 4 to Ø 16 mm. This cold drawing line is completely modular and the rolling process is made through drawing capstan and rollers cassettes for rolling/profiling. Driven by electric asynchronous servomotors digitally controlled. Max. pulling speed 8 m/s (higher speeds on demand) Compact Layout Highly customizable "Asynchronous vector motor" low consumption, high power User friendly software for cold rolling process management Web Teleassistance Other cold rolling lines Line at 1 or 2 passes with single vertical drawing capstan MV 4 12 mm (12 m/s) Multipass line and multiple vertical drawing capstan 2MV 3,4 12 mm (12 m/s) 3MV 3,4 10 mm (16 m/s) 4MV 3 8 mm (16 m/s) “Coldrive” MO with single horizontal drawing capstan MO 4,5 12 mm (8 m/s) MO 4 12 mm (8 m/s)
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The “Coldrive” 4MV is a cold rolling line with multiple vertical drawing capstan for the production of smooth and ribbed wires from Ø 3 to Ø 8 mm. This cold drawing line is completely modular and the rolling process is made through drawing capstan and rollers cassettes for rolling/profiling. Driven by electric asynchronous servomotors digitally controlled. Max. pulling speed 16 m/s (higher speeds on demand) Compact Layout Highly customizable "Asynchronous servomotor" low highpower consumption User friendly software for cold rolling process management Web Teleassistance Other cold rolling lines Line at 1 or 2 passes with single vertical drawing capstan MV 4 12 mm (12 m/s) Multipass line and multiple vertical drawing capstan 2MV 3,4 12 mm (12 m/s) 3MV 3,4 10 mm (16 m/s) “Coldrive” MO with single horizontal drawing capstan MO 4,5 12 mm (8 m/s) MO 4 12 mm (8 m/s) MO 4 16 mm (8 m/s)
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The “Coldrive” 3MV is a cold rolling line with multiple vertical drawing capstan for the production of smooth and ribbed wires from Ø 3,4 to Ø 10 mm. This cold drawing line is completely modular and the rolling process is made through drawing capstan and rollers cassettes for rolling/profiling. Driven by electric asynchronous servomotors digitally controlled. Max. pulling speed 16 m/s (higher speeds on demand) Compact Layout Highly customizable "Asynchronous servomotor" low highpower consumption User friendly software for cold rolling process management Web Teleassistance Other cold rolling lines Line at 1 or 2 passes with single vertical drawing capstan MV 4 12 mm (12 m/s) Multipass line and multiple vertical drawing capstan 2MV 3,4 12 mm (12 m/s) 4MV 3 8 mm (16 m/s) “Coldrive” MO with single horizontal drawing capstan MO 4,5 12 mm (8 m/s) MO 4 12 mm (8 m/s) MO 4 16 mm (8 m/s)
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The “Coldrive” 2MV is a cold rolling line with multiple vertical drawing capstan for the production of smooth and ribbed wires from Ø 3,4 to Ø 12 mm. This cold drawing line is completely modular and the rolling process is made through drawing capstan and rollers cassettes for rolling/profiling. Driven by electric asynchronous servomotors digitally controlled. Max. pulling speed 12 m/s (higher speeds on demand) Compact Layout Highly customizable "Asynchronous servomotor" low highpower consumption User friendly software for cold rolling process management Web Teleassistance Other cold rolling lines Line at 1 or 2 passes with single vertical drawing capstan MV 4 12 mm (12 m/s) Multipass line and multiple vertical drawing capstan 3MV 3,4 10 mm (16 m/s) 4MV 3 8 mm (16 m/s)
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