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SCHNELL SPA
Italy
The Combidrive MO is a cold rolling line with single horizontal drawing capstan for the production of smooth and ribbed wires in bars from Ø 4 to Ø 12 mm. This cold drawing line is completely modular and the rolling process is made through drawing capstan and rollers cassettes for rolling/profiling. Driven by electric asynchronous servomotors digitally controlled. Wire is rolled to reduce the section and if necessary ribbed, then straightened and cut according to the different lengths scheduled. Rotating cut system to ensure continuous production Max. pulling speed (straight bars production) 6 m/s Max. pulling speed (coil production) 8 m/s Compact Layout Highly customizable "Asynchronous servomotor" low highpower consumption User friendly software for cold rolling process management Web Teleassistance Other cold rolling lines Line at 1 or 2 passes with single vertical drawing capstan MV 4 12 mm (12 m/s)
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Italy
Multirotor straightening and shaping machine using coils up to Ø 20mm for the production of straight bars, large stirrups and shapes with bends on both ends. 4 wheel drive pulling unit driven by servomotors for high speed production; Maximum pulling speed 140 m/minute; The straightening system uses rotors, each one dedicated to a single bar diameter which guarantees perfectly straight bars and wire diameter changes in just a few seconds; Servomotor driven cutting unit guarantees high speed and high cutting accuracy; 2 bidirectional bending units work “offline” so the bars are bent in “masked time”; Automatic bending tooling changeover for higher productivity; Indexing carriage for the automatic collection and sorting of the bars produced.
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Italy
Bidirectional automatic bar shaping machine from bar, with 2 bending heads for the production of shaped wires and cuttosize bars using wires up to Ø 28 mm (#8). Driven by digital electric servomotors. Bar Wiser 28 bar shaping machine is equipped with Max. pulling speed 180 m/min (600 ft/min) 2 bending units (upper and lower) Clamp for extraction of the end part of the bar Virtual mandrel Web Teleassistance Automatic loader Genius (Optional) Bar Wiser 28 Pack 0 Storage rack pneumatically operated.
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Italy
Bar bending machine. Bending disk and adjustable strength steel saddles. Capacity 1 bar Ø 32 mm (#10) Plate revolving speed 9 RPM
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Italy
The “Coldrive” 3MV is a cold rolling line with multiple vertical drawing capstan for the production of smooth and ribbed wires from Ø 3,4 to Ø 10 mm. This cold drawing line is completely modular and the rolling process is made through drawing capstan and rollers cassettes for rolling/profiling. Driven by electric asynchronous servomotors digitally controlled. Max. pulling speed 16 m/s (higher speeds on demand) Compact Layout Highly customizable "Asynchronous servomotor" low highpower consumption User friendly software for cold rolling process management Web Teleassistance Other cold rolling lines Line at 1 or 2 passes with single vertical drawing capstan MV 4 12 mm (12 m/s) Multipass line and multiple vertical drawing capstan 2MV 3,4 12 mm (12 m/s) 4MV 3 8 mm (16 m/s) “Coldrive” MO with single horizontal drawing capstan MO 4,5 12 mm (8 m/s) MO 4 12 mm (8 m/s) MO 4 16 mm (8 m/s)
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Italy
Fast automatic wire straightening and cutting machine, with rollers, for the production of cuttosize wires up to Ø 16 mm (#5). Driven by digital electric servomotors. Max pulling speed 240 m/min (790 ft/min) Straighteners (horizontalvertical) with electronic setting Rollers for the extraction of the last part of the coil (Optional) Automatic 6inlets motorized wire change and insertion unit (Optional) Patented motorized horizontal wire change unit which allows to change the diameter and the coil in "Zero time" (Optional) Web Teleassistance
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Italy
Rebar cutting machine for fast bars cutting. Cutting antirepetitiveness system. Capacity 1 bar Ø 45 mm (#14) 50 cuts/minute
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Italy
Mesh welding machine for the production of electrowelded mesh fed by wires. The automatic wire mesh welding machine can manufacture electrowelded mesh from prestraightened wire, both longitudinal and transversal. The mesh maximum width is equal to 1250 mm, the length is variable between 2000 mm and 6000 mm. These electrowelded mesh are used for the production of prefabricated sandwich panels.
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Italy
Rotor type wire straightening machine for the production of cuttosize wires up to Ø 6 mm (#3). Driven by digital electric servomotors. Max pulling speed 160 m/ min (525 ft/ min) High speed cutting unit with brushless (less than 0.1 sec) Web Teleassistance Available versions Fixed cut with adjustable backstop length for a maximum cutting precision (± 0.5 mm).
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Italy
The rotor type wire straightening machine RI 12 is suitable for processing a wide range of smooth cold drawn industrial wires from Ø 4mm to Ø 12mm. The 4 independent servomotors allow Excellent straightening quality; Max. pulling speed 160 m/min; Burrfree highprecision cutting (tolerance of ±0.1 mm). A wide range of wires can be processed depending on the machine configuration from mild steel to annealed and galvanized wire, highstrength steels such as stainless steel, springs steel and nonferrous wires such as brass, bronze, copper and aluminum using special equipment. The wide range of accessories allows you to customize the machine to the different needs of the industrial market. Available versions RI 12/ML The manual setting of the mechanical lengthstop will enable processing wires with a bar length accuracy of ±0,1 mm. This newly designed contactless lengthstop enables to action the cut without the conventional
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Italy
The rotor type wire straightening machine RI 8 is suitable for processing a wide range of smooth cold drawn industrial wires from Ø 3mm to Ø 8mm. The 4 independent servomotors allow Excellent straightening quality; Max. pulling speed 160 m/min; Burrfree highprecision cutting (tolerance of ±0.1 mm). A wide range of wires can be processed depending on the machine configuration from mild steel to annealed and galvanized wire, highstrength steels such as stainless steel, springs steel and nonferrous wires such as brass, bronze, copper and aluminum using special equipment. The wide range of accessories allows you to customize the machine to the different needs of the industrial market. Available versions RI 8/ML The manual setting of the mechanical lengthstop will enable processing wires with a bar length accuracy of ±0,1 mm. This newly designed contactless lengthstop enables to action the cut without the conventional
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Italy
The rotor type wire straightening machine RI 6 is suitable for processing a wide range of smooth cold drawn industrial wires from Ø 2,5mm to Ø 6mm. The 4 independent servomotors allow Excellent straightening quality; Max. pulling speed 160 m/min; Burrfree highprecision cutting (tolerance of ±0.1 mm). A wide range of wires can be processed depending on the machine configuration from mild steel to annealed and galvanized wire, highstrength steels such as stainless steel, springs steel and nonferrous wires such as brass, bronze, copper and aluminum using special equipment. The wide range of accessories allows you to customize the machine to the different needs of the industrial market
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Italy
Rotor type wire straightening machine for the production of cuttosize wires up to Ø 12 mm (#3). Driven by digital electric servomotors. Max pulling speed 160 m/ min (525 ft/ min) High speed cutting unit with brushless (less than 0.1 sec) Web Teleassistance Available versions Fixed cut with adjustable backstop length for a maximum cutting precision (± 0.5 mm). Rotating cut system with automatic measurement via encoder for higher productivity (± 0.5 mm/m).
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Italy
Rotor type wire straightening machine for the production of cuttosize wires up to Ø 8 mm (0.315 in.). Driven by digital electric servomotors. Max pulling speed 160 m/min (525 ft/min) High speed cutting unit with brushless (less than 0.1 sec) Web Teleassistance Available versions Fixed cut with adjustable backstop length for a maximum cutting precision (± 0.5 mm). Fixed cut with automatic backstop length for a maximum cutting flexibility (± 0.5 mm). Rotating cut system with automatic measurement via encoder for higher productivity (± 0.5 mm/m).
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Italy
STRETCH DRIVE MO is a Cold Rolling and Stretching Line with single horizontal drawing capstan for the production of both smooth and ribbed, colddrawn wire with low carbon content and hot rolled high ductility ribbed wire. Stretching Process Stretch Drive MO 6 16 mm (8 m/s) Cold Rolling Process Stretch Drive MO Cold 1 4,5 12 mm (8 m/s) Stretch Drive MO Cold 2 4 12 mm (8 m/s)
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Italy
The Coldrive MO is a cold rolling line with single horizontal drawing capstan for the production of smooth and ribbed wires from Ø 4 to Ø 16 mm. This cold drawing line is completely modular and the rolling process is made through drawing capstan and rollers cassettes for rolling/profiling. Driven by electric asynchronous servomotors digitally controlled. Max. pulling speed 8 m/s (higher speeds on demand) Compact Layout Highly customizable "Asynchronous vector motor" low consumption, high power User friendly software for cold rolling process management Web Teleassistance Other cold rolling lines Line at 1 or 2 passes with single vertical drawing capstan MV 4 12 mm (12 m/s) Multipass line and multiple vertical drawing capstan 2MV 3,4 12 mm (12 m/s) 3MV 3,4 10 mm (16 m/s) 4MV 3 8 mm (16 m/s) “Coldrive” MO with single horizontal drawing capstan MO 4,5 12 mm (8 m/s) MO 4 12 mm (8 m/s)
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Italy
The “Coldrive” 4MV is a cold rolling line with multiple vertical drawing capstan for the production of smooth and ribbed wires from Ø 3 to Ø 8 mm. This cold drawing line is completely modular and the rolling process is made through drawing capstan and rollers cassettes for rolling/profiling. Driven by electric asynchronous servomotors digitally controlled. Max. pulling speed 16 m/s (higher speeds on demand) Compact Layout Highly customizable "Asynchronous servomotor" low highpower consumption User friendly software for cold rolling process management Web Teleassistance Other cold rolling lines Line at 1 or 2 passes with single vertical drawing capstan MV 4 12 mm (12 m/s) Multipass line and multiple vertical drawing capstan 2MV 3,4 12 mm (12 m/s) 3MV 3,4 10 mm (16 m/s) “Coldrive” MO with single horizontal drawing capstan MO 4,5 12 mm (8 m/s) MO 4 12 mm (8 m/s) MO 4 16 mm (8 m/s)
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SCHNELL SPA
Italy
The Coldrive MV is a cold rolling line with single vertical drawing capstan for the production of smooth and ribbed wires from Ø 4 to Ø 12 mm. This cold drawing line is completely modular and the rolling process is made through drawing capstan and rollers cassettes for rolling/profiling. Driven by electric asynchronous servomotors digitally controlled. Max. pulling speed 12 m/s (higher speeds on demand) Compact Layout Highly customizable "Asynchronous servomotor" low highpower consumption User friendly software for cold rolling process management Web Teleassistance Other cold rolling lines Multipass line and multiple vertical drawing capstan 2MV 3,4 12 mm (12 m/s) 3MV 3,4 10 mm (16 m/s) 4MV 3 8 mm (16 m/s) “Coldrive” MO with single horizontal drawing capstan MO 4,5 12 mm (8 m/s) MO 4 12 mm (8 m/s) MO 4 16 mm (8 m/s)
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Italy
Ring bending machine for rings of unlimited radius (rib rings) and spirals. Driven by a variablespeed electric motor min 20; max 30 rpm. Adjustable bending radius from a minimum 15 cm (with small diameters) and over. For Ø 6 mm (#3) Ø 32 mm (#10) wires.
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Italy
Bar bending machine. Bending disk and adjustable strength steel saddles. Capacity 1 bar Ø 45 mm (#14) Plate revolving speed 5÷12 RPM Equipped with electronic programmer up to 50 bends
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Italy
Bar bending machine. Bending disk and adjustable strength steel saddles. Capacity 1 bar Ø 36 mm (#11) Plate revolving speed 8 RPM
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Italy
Rebar shearing machine for fast bars cutting. Cutting antirepetitiveness system. Capacity 1 bar Ø 40 mm (#11) 50 cuts/minute
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Italy
Rebar cutting machine for fast bars cutting. Cutting antirepetitiveness system. Capacity 1 bar Ø 36 mm 60 cuts/minute
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Italy
Rebar shearing machine for fast bars cutting. Cutting antirepetitiveness system. Capacity 1 bar Ø 32 mm 90 cuts/minute
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Italy
Rebar cutting machine for fast bars cutting. Cutting antirepetitiveness system. Capacity 1 bar Ø 26 mm 100 cuts/minute
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Italy
Automatic steel ring bending machine for the production of circles, spirals and radius bars for diameters from Ø 6 mm (#3) to Ø 40 mm (#14). The machine uses a system of 4 rollers, one of which is specifically to ensure the stability and consistency of the radius of the curve. The rebar combined machine CER40 can be programmed to produce automatically up to 5 different radius curves on the same bar thanks to the measuring system.
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Italy
Four speed dualdirection bar bending machine. It doesn't pull the bars during bending operations. Driven by digital electric servomotors. Industrial PC equipped with touch screen graphic display 8'', which allows Programming stirrups and shapes with up to 30 bends; Adjusting bending angles; Storing up to 100 different shapes.
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Italy
Dualdirection bar bending machine with threespeeds selfbraking motor driven by inverter. The machine doesn't pull the bars during bending operations. The equipment is driven by a selfbraking motor. Electronic digital programmer mod. 'KS31' which allows Programming stirrups and shapes with up to 30 bends; Adjusting bending angles; Storing up to 50 different shapes.
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Italy
Rebar cutting machine with safety cutting system apt to process steel in bars. Cutting antirepetitiveness system. Capacity 1 bar Ø 36 mm (#11) 15 cuts per minute
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