Machine spindles - Import export

MULTISPINDLE DEEP DRILLING MACHINES AND SPECIAL DEEP DRILLING AND MILLING CENTRES – TBM roto, TBM flex, TBM mono TBM roto - Machining of rotationally symmetrical workpieces - Used in the automotive industry and medical technology, among others - Customized solutions, automation, handling, workpiece clamping, workpiece cleaning, etc. - Durable machines for parts with maximum precision 24/7 - Optimized accessibility for maintenance and service TBM flex - For individual and series production - Skiving and roller burnishing possible - Machining of forklift forks, telescopic forks, aircraft landing gear parts, special screws, special cylinders TBM mono - Very small drilling diameter with large drilling depth - Crane loading possible - Service and maintenance-optimized accessibility - Short set-up times

CUSTOMIZED SOLUTIONS READY TO USE! – The MFZ series offers endless solutions! INNOVATION THOUGHT THROUGH TO THE END! - Modularity in components takes you to the finish line. - Universal machine with 2, 3, or 4 spindles WHETHER DEALING WITH COMPLEX WORKPIECE DIMENSIONS OR IN SEARCH OF THE OPTIMAL QUANTITY SOLUTION WITH MINIMAL MACHINE INVESTMENT – We have consistently evolved our proven machine tool technology. - Extreme adaptability in dimension, material, accuracy, and capacity of your machining task DESIGNED IN THE PROVEN SAMAG CONSTRUCTION, BUT PERFECTED IN MANY DETAILS! – The modular design has significantly expanded the range of workpiece dimensions. - Unique modular system with optional width scaling and thereby correction possibilities in X-, Y-, and Z-direction LOWEST COST PER PART. – MFZ machines operate particularly efficiently, quickly, and dynamically. - Energy, lubricant, and compressed air consumption are significantly reduced

Machining with 3 or 4 spindles in one clamping Machining time on 3-spindle solution 97s Right and left workpieces are produced in the same machine

Machining with 4 spindles Tool monitoring for all tools takes place parallel to production time

3 or 4 spindle machining Complete processing on MFZ Processing time less than 55s per workpiece

Machining with 4 spindles OP 10 with 4 part clamping on workpiece carrier unit OP 20 with 4 workpieces on 2 rotary tables (5-axis machining

Milling and drilling combined in one machine - In tool and mold making, complex cubic workpieces can be machined precisely, powerfully, safely and from all four sides in just one clamping. The machining centers in the TFZ series cover all requirements in small, medium and large mold making. But TFZ machines are also used in mechanical engineering and the hydraulic industry. You can obtain suitable solutions for machining spindle housings, gear housings or hydraulic cylinders from the deep drilling specialist. Position tolerances in the range of +/-1/100 Angle tolerances +/- 0.02° Surface qualities for ELB drilling Rz 1.6 Cutting volume of 1,600 cm³/min Deep drilling using the ELB process also for diameters larger than 60 mm

2-SPINDLER WITH TWO INDEPENDENTLY CORRECTABLE 3D UNITS (X, Y, Z) FOR HIGHEST PRECISION WITH CRITICAL TOLERANCES. COMPARABLE TO TWO 1-SPINDLE MACHINING CENTERS STEREO 3D SETUP – CONSTRUCTIVE DECOUPLING OF THE 2-SPINDLE SYSTEMS. 2-spindle with two independently correctable 3D units (X, Y, Z) Highest precision for critical tolerances Comparable to two 1-spindle machining centers Easy tool setup and lower tool costs New range of workpieces - finish processing of complex components Minimal setup time for new workpieces

Machining with 3 or 4 spindles Clamping device with 6 or 8 workpieces Processing the ends and connections on MFZ Processing of deep hole drilling 4-6 spindling on SAMAG shaft drilling machines

Machining with 3 or 4 spindles OP 10 and OP 20 are processed in one machine Complete processing in 67s

Machining with 3 or 4 spindles in one clamping Processing time less than 80s per workpiece possible Right and left workpieces are produced in the same machine

2-spindle solution with 4 parts clamping Processing in one setup Machining time less than 82s per workpiece Machining with 4 spindles Tool monitoring for all tools takes place parallel to production time

SIMPLY ROTATE THE 3D UNIT BY 90° AND THE MASS THAT HAS TO BE MOVED IS ONLY HALF AS BIG! ZERO GRAVITY DRIVE – OR TURN WITH MASS. Through the rotation and the resulting reduction of the mass to be moved - by around half - we can use the ZERO GRAVITY DRIVE to achieve an incomparably efficient, dynamic and stable type of spindle movement in all three spatial axes. This new kinematic concept is unique in multi-spindle machining centers and enables maximum efficiency and absolute precision on the one hand and maximum utilization and extreme cost-effectiveness on the other.

The particularly short distance of the unique DOUBLE BALL SCREW DRIVE from SAMAG increases the rigidity and thus the machining accuracy immensely. Compared to traditional drive concepts, the TFZ concept is up to 27 times stiffer and more precise. Reduction of vibrations on the drilling and milling unit through DOUBLE BALL SCREW DRIVE and POWER TOWER DESIGN, this is how it works: Second ball screw with additional guide and second pivot bearing on the rear rail (V) Upstream double-guided and particularly strong ball screw drive of the X-axis Minimum distance (l) between tool tip (TCP) and front swivel bearing (A) 1-spindle concept guarantees short, stable tools with excellent accessibility to the workpiece and the machining point Generously sized work spindle to achieve maximum performance parameters Stiff milling spindle with additional, patented support Variable steady rest positioning system to increase drilling accuracy with spacer between spindle and steady rests

THE MULTI-SPINDLE SHAFT DRILLING MACHINES OF THE TBM roto series ARE DESIGNED FOR PERMANENT PRODUCTION USE. THEY ARE PARTICULARLY DURABLE, EXTREMELY ROBUST AND GUARANTEE THE HIGHEST PRECISION: 24/7/365! TBM roto – shaft drilling machine for production For machining rotationally symmetrical workpieces such as gear shafts, camshafts, steering rods, common rails, standard parts... Customer-specific solutions, automation, handling, workpiece clamping, workpiece cleaning… Long-lasting machines for parts with the highest precision Additional units, features or modules available Optimized accessibility to all components for maintenance and service

used, partially overhauled three-spindle, horizontal machining center Product name: MFZ 2-3 Update Machine number 53152 Used 3-spindle horizontal 4-axis machining center Year of construction: 2009 The machine produced until October 2020 Sinumerik 840D Powerline control X-axis travel: 300 mm Y-axis travel: 500 mm Z axis travel: 450 mm Spindle distance: 300 mm Rapid traverse XY Z-axis 60000mm/min 3 motor milling spindles GMN, version with HSK63 tool holder Drive power (S1 / S6) 28 KW (constant) Torque (S1 / S6) 63/83 Nm Maximum speed 16,000 rpm Chip conveyor Knoll (scraper belt conveyor in the setting across the machine) Knoll coolant system with paper belt filter Flushing gun • Complete housing Tool storage (3 x 30 tools) Operating voltage 400V 3N ~ Control voltage 24V DC

SMART STRETCH TECHNOLOGY – INTELLIGENT USE OF SPACE. SMART STRETCH TECHNOLOGY – means flexibility in widening the work area in optimal harmony with your processing workpiece, while maintaining the same, cost-optimized machine size. Variable spindle distances in the X axis within the MFZ 7 Adaptation of the workspace design to the machining workpiece Lower machine investment costs thanks to workspace flexibility Lower additional production costs due to optimal machine installation space Shorter delivery times thanks to modular machine design Ecological, because only as much “machine” is manufactured as is required for your workpiece Higher productivity by increasing the number of spindles with the same working space per spindle in the same machine size Definition of the machine by the workpiece and not by the spindle distance

Description NC-two-axis positioning milling head KFU-D5/90/X P=50 kW, n=3,000 RPM, M=1,700 Nm Construction principle: - NC positioning lift-off milling head with hirth serration ring - Positioning the main spindle of the machine - SK 50 (HSK 100) with automatic tool clamping - with internal and external coolant supply - Lubrication: minimum oil/air lubrication - Option: axis measurement system C-axis / axis 1 (90°) - Swivel range: n x 360° - Pitch: 360 x 1° / 144 x 2.5° - Positioning accuracy: ± 3" - Tangential stress: 12,000 Nm A-axis / Axis 2 (90°) - Swivel range: n x 360° - Pitch: 360 x 1° / 144 x 2.5° - Positioning accuracy: ± 3" - Tangential stress: 10,000 Nm Accuracy - Concentric running of the internal cone: L=15 mm : 0.010 mm L=300 mm : 0.020 mm - Centre offset : 0.020 mm

Description NC-single-axis positioning milling head KF-D2/90 P=13 kW, n=1,500 RPM, M=400 Nm Construction principle: - NC positioning lift-off milling head with hirth serration ring - Positioning the main spindle of the machine - SK 50 with automatic tool clamping - with external coolant supply - Lubrication: grease lubrication A-axis / Axis 2 (90°) - Swivel range: n x 360° - Pitch: 144 x 2.5° - Positioning accuracy: ± 3" - Tangential stress: 7,500 Nm Accuracy - Concentric running of the internal cone: L=15 mm : 0.010 mm L=315 mm : 0.030 mm - Centre offset : 0.020 mm

Description NC-two-axis positioning milling head KFU-D8/90/X P=80 kW, n=2,000 RPM, M=2,600 Nm Construction principle: - NC positioning lift-off milling head with hirth serration ring - Positioning the main spindle of the machine - SK 50 (HSK 100) with automatic tool clamping - with internal and external coolant supply - Lubrication: minimum oil/air lubrication - Option: axis measurement system C-axis / Axis 1 (90°) - Swivel range: n x 360° - Pitch: 360 x 1° / 144 x 2.5° - Positioning accuracy: ± 3" - Tangential stress: 12,000 Nm A-axis / Axis 2 (90°) - Swivel range: n x 360° - Pitch: 360 x 1° / 144 x 2.5° - Positioning accuracy: ± 3" - Tangential stress: 10,000 Nm Accuracy - Concentric running of the internal cone: L=15 mm : 0.010 mm L=300 mm : 0.020 mm - Centre offset : 0.020 mm

Description NC-two-axis positioning milling head KFU-D8/45/X P=80 kW, n=2,000 RPM, M=2,600 Nm Construction principle: - NC positioning lift-off milling head with hirth serration ring - Positioning the main spindle of the machine - SK 50 (HSK 100) with automatic tool clamping - with internal and external coolant supply - Lubrication: minimum oil/air lubrication - Option: axis measurement system C-axis / Axis 2 (90°) - Swivel range: n x 360° - Pitch: 360 x 1° / 144 x 2.5° - Positioning accuracy: ± 3" - Tangential stress: 12,000 Nm A-axis / Axis 2 (45°) - Swivel range: n x 360° - Pitch: 360 x 1° / 144 x 2.5° - Positioning accuracy: ± 3" - Tangential stress: 10,000 Nm Accuracy - Concentric running of the internal cone: L=15 mm : 0.010 mm L=300 mm : 0.020 mm - Centre offset : 0.020 mm

Description NC-single-axis positioning milling head KF-D8/90/X P=80 kW, n=2,000 RPM, M=2,600 Nm Construction principle: - NC positioning lift-off milling head with hirth serration ring - Positioning the main spindle of the machine - SK 50 (HSK 100) with automatic tool clamping - with internal and external coolant supply - Lubrication: minimum oil/air lubrication - Option: axis measurement system A-axis / Axis 2 (90°) - Swivel range: n x 360° - Pitch: 360 x 1° / 144 x 2.5° - Positioning accuracy: ± 3" - Tangential stress: 10,000 Nm Accuracy - Concentric running of the internal cone: L=15 mm : 0.010 mm L=300 mm : 0.020 mm - Centre offset : 0.020 mm

Description NC-two-axis positioning milling head KFU-D5/45/X P=50 kW, n=3,000 RPM, M=1,700 Nm Construction principle: - NC positioning lift-off milling head with hirth serration ring - Positioning the main spindle of the machine - SK 50 (HSK 100) with automatic tool clamping - with internal and external coolant supply - Lubrication: minimum oil/air lubrication - Option: axis measurement system C-axis / Axis 1 (90°) - Swivel range: n x 360° - Pitch: 360 x 1° / 144 x 2.5° - Positioning accuracy: ± 3" - Tangential stress: 12,000 Nm A-axis / Axis 2 (45°) - Swivel range: n x 360° - Pitch: 360 x 1° / 144 x 2.5° - Positioning accuracy: ± 3" - Tangential stress: 12,000 Nm Accuracy - Concentric running of the internal cone: L=15 mm : 0.010 mm L=300 mm : 0.020 mm - Centre offset : 0.020 mm

Description NC-single-axis positioning milling head KF-D5/90/X P=50 kW, n=3,000 RPM, M=1,700 Nm Construction principle: - NC positioning lift-off milling head with hirth serration ring - Positioning the main spindle of the machine - SK 50 (HSK 100) with automatic tool clamping - with internal and external coolant supply - Lubrication: minimum oil/air lubrication - Option: axis measurement system A-axis / Axis 2 (90°) - Swivel range: n x 360° - Pitch: 360 x 1° / 144 x 2.5° - Positioning accuracy: ± 3" - Tangential stress: 10,000 Nm Accuracy - Concentric running of the internal cone: L=15 mm : 0.010 mm L=300 mm : 0.020 mm - Centre offset : 0.020 mm

Description NC-two-axis positioning milling head KFU-D4/90/X P=40 kW, n=5,000 RPM, M=1,200 Nm Construction principle: - NC positioning lift-off milling head with hirth serration ring - Positioning the main spindle of the machine - SK 50 (HSK 100) with automatic tool clamping - with internal and external coolant supply - Lubrication: minimum oil/air lubrication - Option: axis measurement system C-axis / Axis 1 (90°) - Swivel range: n x 360° - Pitch: 360 x 1°/ 144 x 2.5° - Positioning accuracy: ± 3" - Tangential stress: 10,000 Nm A-axis / Axis 2 (90°) - Swivel range: n x 360° - Pitch: 360 x 1° / 144 x 2.5° - Positioning accuracy: ± 3" - Tangential stress: 10,000 Nm Accuracy - Concentric running of the internal cone: L=15 mm : 0.010 mm L=300 mm : 0.020 mm - Centre offset : 0.020 mm

Description NC-two-axis positioning milling head KFU-D4/45/X P=40 kW, n=5,000 RPM, M=1,200 Nm Construction principle: - NC positioning lift-off milling head with hirth serration ring - Positioning the main spindle of the machine - SK 50 (HSK 100) with automatic tool clamping - with internal and external coolant supply - Lubrication: minimum oil/air lubrication - Option: axis measurement system C-axis / Axis 1 (90°) - Swivel range: n x 360° - Pitch: 360 x 1°/ 144 x 2.5° - Positioning accuracy: ± 3" - Tangential stress: 10,000 Nm A-axis / Axis 2 (45°) - Swivel range: n x 360° - Pitch: 360 x 1° / 144 x 2.5° - Positioning accuracy: ± 3" - Tangential stress: 10,000 Nm Accuracy - Concentric running of the internal cone: L=15 mm : 0.010 mm L=300 mm : 0.020 mm - Centre offset : 0.020 mm

Description NC-two-axis positioning milling head KFU-D3/45/X P=30 kW, n=5,000 RPM, M=800 Nm Construction principle: - NC positioning lift-off milling head with hirth serration ring - Positioning the main spindle of the machine - SK 50 (HSK 100) with automatic tool clamping - with internal and external coolant supply - Lubrication: minimum oil/air lubrication - Option: axis measurement system C-axis / Axis 1 (90°) - Swivel range: n x 360° - Pitch: 360 x 1°/ 144 x 2.5° - Positioning accuracy: ± 3" - Tangential stress: 7,500 Nm A-axis / Axis 2 (45°) - Swivel range: n x 360° - Pitch: 360 x 1° / 144 x 2.5° - Positioning accuracy: ± 3" - Tangential stress: 7,500 Nm Accuracy - Concentric running of the internal cone: L=15 mm : 0.010 mm L=300 mm : 0.020 mm - Centre offset : 0.020 mm

Description NC-single-axis positioning milling head KF-D4/90/X P=30 kW, n=5,000 RPM, M=1,000 Nm Construction principle: - NC positioning lift-off milling head with hirth serration ring - Positioning the main spindle of the machine - SK 50 (HSK 100) with automatic tool clamping - with internal and external coolant supply - Lubrication: minimum oil/air lubrication - Option: axis measurement system A-axis / Axis 2 (90°) - Swivel range: n x 360° - Pitch: 360 x 1° / 144 x 2.5° - Positioning accuracy: ± 3" - Tangential stress: 9,500 Nm Accuracy - Concentric running of the internal cone: L=15 mm : 0.010 mm L=300 mm : 0.020 mm - Centre offset : 0.020 mm