Threaded inserts - Import export

Flexible, versatile solutions for post-mold Insert installation into thermoplastic and thermoset plastics. SPIROL's Installation Machines are the ideal foundation for stand-alone systems and enhanced assembly systems provided by SPIROL. Our standardized, time-tested, modular designs are robust, reliable and easily adjustable — allowing simple customisation to meet the specific needs of your application. More than 80% of the components in the Insert Installation Machines we design are pre-tested and production-proven standard items. This translates into faster delivery, greater reliability, and lowest cost for Insert Installation Equipment of comparable quality. We specialize in custom application-specific part holding devices. Fixturing – holding your components accurately and firmly during insertion – is a critical element to the performance of your assembly equipment.

Moulded-In Inserts are placed over core pins by an operator or a pick-and-place robot prior to the closure of the mould cavity during the plastic injection process. Moulded-In Inserts offer exceptional torque and pull-out resistance due to unrestricted plastic flow around the Insert body, and are often the Insert of choice for thermosets and engineered plastics with a high percentage of filler. The minor thread diameter tolerance is controlled to ensure positive positioning and perpendicularity of the Insert on the core pin during the moulding process. Series 63 is symmetrical eliminating orientation and Series 65 is the same body style in a blind ended version. SPIROL's Moulded-In Inserts are made from 2024 aluminium, a light-weight, lead-free grade. SPIROL’s Series 63 and Series 65 Moulded-In Aluminium Inserts are available in thread sizes ranging from M4 (8-32) up to M8 (5/16-18).

The course external thread of SPIROL's Self-Tapping Insert forms an internal thread within a molded or pre-drilled hole during the installation process into a plastic assembly. SPIROL Series 10 Self-Tapping Inserts are thread forming Inserts best suited for softer thermoplastics or thermosets. Self-Tapping Inserts provide the best pull-out resistance for a post-mold installed Insert, yet generally cost more than their post-mold counterparts. The external threads are designed with a thin profile to minimize induced stress in the plastic and have a relative coarse pitch to provide the maximum plastic shear surface to resist pull-out.

Press-In Inserts are designed to be pressed into a straight hole without melting the plastic prior to installation. Ideal for use in softer plastics, the helical knurls of the Press-In Inserts are used to provide both torque and pull-out resistance and to ensure good plastic flow as the Insert rotates into the hole. Installation torque to achieve sufficient tension between the threads is not a problem in that the helical knurls are designed so that the direction of the installation torque will have the tendency to drive the Insert into the hole — which of course is not possible — as the threaded joint is tightened. A pilot only slightly smaller than the hole and of sufficient length is designed to assure straight insertion into the hole. Press-In Inserts offer rapid installation with no specialized equipment and achieve good overall joint performance. If installation equipment is required, SPIROL also offers a standard comprehensive line of Insert Installation Equipment.

The HONSEL COIL "cone" can be installed in the same way as a coil with tab. No additional or special tools are required for process-reliable installation. When the HONSEL COIL "cone" is screwed onto the installation spindle, the conical portion of the wire thread insert creates a clamping effect between the installation tool and the coil. This ensures a stable installation process into the work piece. Advantages: — tab-free and therefore optimally designed for e-mobility due to no risk of tab debris. — Shallower blind hole depths can be realized — Subsequent processes are no longer necessary (breaking and removing of the installation tab) — No thread skipping during installation — Cycle time reduction of 20-30 % per installation — No special tools required for the installation process — The installation process improves due to the conical portion

Coil screw system 2G for automated and partially automated installation of wire thread inserts. Due to the slim construction, screw systems can be placed close to each other. This leads to more efficient use of existing production areas and thus to greater economic efficiency in production. The electric linear motor is very fast at up to 3.2 m/s and enables cycle times in production to be optimized. — Screwdriver Bosch BG2 — Floating screwdriver bearings — Integrated coil transfer with rotary gripper — Linear motor — Camera

High-strength for design and repair Coil threaded inserts or “coils” are an outstanding solution for achieving highstrength joints in parts made from low-strength materials (e.g. aluminium lightweight constructions). At the same time, high wear resistance is guaranteed. Furthermore, the inserts are ideally suited for the repair of damaged threads. Very simple handling Coils consist of a specially formed and coiled wire with a driver pin that can be removed after installation and can be fitted quickly and easily in just a few steps. Choose the right threaded insert for your application from over 500 sizes. Do you need a special form? No problem! Together with you, we can develop the required coil threaded insert and produce it in the highest quality.

Heat / Ultrasonic Inserts are designed for post-mould installation in thermoplastics. Heat and ultrasonic installation yield outstanding performance results. SPIROL offers several different series of Heat/Ultrasonic Inserts available in a long and short version of each thread size. Long lengths maximize torque and pull-out resistance, while short lengths are good for less stringent requirements at lower cost and shorter installation times. Some styles are available with or without a head. The head provides bearing surface for the mating component that also prevents jack-out (or when used in reverse, can prevent pull through). However, adding a head results in additional cost raw material of a larger diameter is required to create the head. Some non-headed Inserts are symmetrical – thus eliminating the need to orient the Insert prior to installation.

DKR Category Hydraulic hoses and fittings / Hydraulic hose fittings / Screw fittings AF / DKR / Steel Product number supplier 421931

DKR Category Hydraulic hoses and fittings / Hydraulic hose fittings / Screw fittings AF / DKR / Steel Product number supplier 421930

Some of SPIROL's standard Pin Installation Models can be equipped with a pusher punch (in place of a pin insertion quill) to press Threaded Inserts into plastic assemblies. The most appropriate Installation Machine depends on the actual insertion force required to press the Insert into the plastic hole and the desired productivity. Generally speaking, the Model PMH Heavy Duty Installation Machine is typically used for low to medium volume installation, and for medium to high volume installation, SPIROL's Model PH/PHX Platen-Style Installation Machines can be used for simultaneous installation of several Press-In Inserts at the same or different elevations. Due to the length to diameter ratio of Press -In Inserts, it is not possible to cost-effectively tube feed this type of Threaded Insert with SPIROL's automatic feeding and Installation machines.

The SPIROL Model PH Heat Insert Driver provides an accurate and consistent method to simultaneously install multiple Threaded Inserts or Compression Limiters at multiple elevations. Simultaneous installation dramatically increases productivity and simplifies the number of manufacturing steps to complete an assembly. Additionally, the platen head and fixture can be easily changed to accommodate quick change-over to different assemblies associated with new production runs. This machine can be used to install 12 Inserts into 1 assembly, or a fewer number of Inserts into a larger number of assemblies – as long as the total combination does not exceed 12 Inserts.

The SPIROL Model HA Automatic Heat Insert Driver provides an accurate and consistent method to install virtually any type of Heat/Ultrasonic Style Insert into thermoplastic assemblies. With this exceptionally versatile machine, the operator does not need to physically touch the Insert during the entire installation process. SPIROL’s Model HA Automatic Heat Insert Driver has been designed to eliminate the dependency on the operator to control the factors of time, temperature and pressure to ensure nearly perfect flow of the plastic for optimal retention and performance. The Model HA Automatic Heat Insert Driver installs Threaded Inserts ranging in size from M2 – M8 metric threads and #2 – 3/8 unified threads. The machine can be configured to accommodate a variety of applications and the heat tips are easily interchangeable to accommodate various sized Inserts.

The economic adjustment to small batch sizes, we meet with our turned parts for the direct assembly in plastics and die-cast products. Any thread forms such as, thread-tapping (DIN7500), thread cutting (DIN 7513-7516) or KTG for direct screw in plastics are realized cost-effectively. Advantage is the elimination of high tooling costs, since no counter-thread in the workpiece (eg threaded inserts, nuts, etc.) is required because the direct assembly takes place directly into the workpiece. Only a given tube is required in order to screw it directly. Our turned parts replace previously cold formed parts used (so-called multi-station presses) which require high output volumes in order to achieve a reasonable price parts.

We offer customized die-cast parts, stamped parts, deep-drawn parts, turned parts, milled parts and contact springs, both as small-precision and large parts. Partial or complete plastic and rubber injection molding of metal parts is also part of our portfolio. The manufactured metal parts can be completed with sealing elements, threaded inserts and bearing bushes. We also offer processes for cold pressing, as well as cost-effective surface finishing. We accompany our customers throughout the entire project process and organize the tool and sample production as well as the production (including surface finishing) and optionally also the assembly of the series parts.

Turned parts Long turned partes, small turned parts Turned, milled and grinded parts Thread inserts in brass, steel and stainless steel Possible materials: Alloy AlCuMgPb, AlZn5,5MgCu etc. Brass CuZn39Pb3, CuZn40Pb2 etc. Stainless steel 1.4301, 1.4305, 1.4571, 1.4401, 1.4101 etc. Steel Machining steel, St52, St37, C45, etc. Special steels Titan, Hastelloy, Copper, Bronze etc. Surface treatments may be done as follows: Galvanizing, nickel, brown, hot-dip galvanizing, phosphating, anodizing, chrome plating, painting, powder coating, plasma coating, sandblasting, Tuflok coatings. All common surfaces as VDA standard are possible (zinc-nickel, zinc flake). Heat treatments such as Plasma / gas nitriding, carbonitriding, hardening, carburizing, vacuum hardening, tempering etc.

Again and again, coils with larger internal diameters than expected have to be processed on coilers. Here the secutex coiler sheath offers a simple and flexible solution to the problem. Enlargement of the internal diameter The handy secutex coiler sheath is simply pushed onto the coil mandrel and enlarges the radius to the required size. The timeconsuming assembly of subcomponents is no longer necessary. Prevention of dents Thanks to the high friction of the secutex material, the coil cannot slip and, in some cases, the contact pressure can be significantly reduced. The typical impressions in the initial winding layers are prevented and material wastage is significantly reduced. The secutex material is extremely wearresistant and, unlike standard rubber, is also oilresistant. The insertion tip helps thread the coils.

Eye bolts acc. to DIN 444 with property class 8.8 for applications with high-tensile bearing means surface black passivated ATTENTION: The strength of the eye bolt must be in accordance to the strength of the wire rope. Item-no.: S05 00XX A0 ### 444 Insert the thread size for XX and the bold length for ### in the item-no. Other dimensions on request!

Eye bolts acc. to DIN 444 galvanized surface ATTENTION: The strength of the eye bolt must be in accordance to the strength of the wire rope. * not acc. to DIN 444 ** Item-no.: S01 0020 A0 ### 000 *** Item-no.: S01 0027 A0 500 000 Item-no.: S01 00XX A0 ### 444 Insert the thread size for XX and the bold length for ### in the item-no.

D-SUB Standard, Solder pin – Angled, .370" 9.4 mm, Precision machined contacts, Metal bracket Mounting styles: — with mounting bracket and 4-40 UNC or M3 threaded insert — with mounting bracket, PCB clip and 4-40 UNC or M3 threaded insert — Quality class 3 (also available in quality class 1) — Shell: Steel tin plated (brass tin plated or stainless steel available on request)

wege® - the flexible cable gland system in brass, stainless steel and plastic. material: brass nickel-plated, sealing insert: TPE, o-ring: NBR-Oz, protection class: IP66/IP68 - 5 bar, strain relief: DIN EN 62444 Tab. 2A, range of temperature: -40 °C to +100 °C, short connection thread with two-piece sealing insert long: M16 - M63 / PG9 - PG48, long connection thread with two-piece sealing insert long: M16 - M63, short connection thread with one-piece sealing insert long: M12 - M63 / PG7 - PG48, long connection thread with one-piece sealing insert long: M12 - M63

wege® - the flexible cable gland system in brass, stainless steel and plastic. material: stainless steel AISI 303, sealing insert: TPS, o-ring: NBR-Oz, protection class: IP66/IP68 - 5 bar, test standard: UL 94 V0; DIN EN 45545, strain relief: DIN EN 62444 Tab. 2A, range of temperature: -50 °C to +90 °C (briefly 100 °C), short connection thread with two-piece sealing insert: M16 - M63, short connection thread with one-piece sealing insert: M12 - M63

wege® - the flexible cable gland system in brass, stainless steel and plastic. material: stainless steel AISI 316 Ti, sealing insert: TPS, o-ring: NBR-Oz, protection class: IP66/IP68 - 5 bar, test standard: UL 94 V0; DIN EN 45545, strain relief: DIN EN 62444 Tab. 2A, range of temperature: -50 °C to +90 °C (briefly 100 °C), short connection thread with two-piece sealing insert: M16 - M63, short connection thread with one-piece sealing insert: M12 - M63

wege® - the flexible cable gland system in brass, stainless steel and plastic. material: brass nickel-plated, lamellar insert: TPE, o-ring: NBR-Oz, protection class: IP66/IP68 - 5 bar, strain relief: DIN EN 62444 Tab. 2A, range of temperature: -40 °C to +100 °C, short connection thread with two-piece sealing insert, M16 - M63, short connection thread with one-piece sealing insert, M12 - M63

wege® - the flexible cable gland system in brass, stainless steel and plastic. material: stainless steel AISI 316 Ti, sealing insert: TPE, o-ring: NBR-Oz, protection class: IP66/IP68 - 5 bar, strain relief: DIN EN 62444 Tab. 2A, range of temperature: -40 °C to +100 °C, short connection thread with two-piece sealing insert, M16 - M63, short connection thread with one-piece sealing insert, M12 - M63

To fit leveling feet to round, non-threaded tubes or to fit levelling feet to profiles at right angles Threaded plug/threaded bush: To accommodate adjustable feet on the end face of square tubes or round tubes. Threaded sleeve: To accommodate adjustable feet at right angles to the profile; a hole must be drilled with Ø 17 mm through the profile to allow application Threaded plug/sleeve: Material: : PA plastic, glass-fibre reinforced / threaded insert: nickel-plated brass Colour: black, silver Extras: conductive, other sizes, other colours on request Threaded sleeve: Material: steel Colour: silver Extras: further sizes and surfaces on request

Cutting or sawing tubes to required lengths is often only the beginning of multiple treatments necessary on the way to a finished part. We can offer machining fulfilment no matter if your parts have to be milled out, drilled or worked. Or have to be stucked and need a thread insert or durface treatment.Or all of this together. Our samples show you a range of the possibilities we have to fulfill your needs.