Metal part - Import export

rotating spindle coating machine for larger quantities or longer process times

rotating spindle machine for coating rotationally symmetrical parts

We can offer a wide range of metal test specimens, starting from different grades of steel in various thicknesses and alloys right through to non-ferrous metals. Are you looking for galvanic finishing or machining solutions? Then you have come to the right place. Punching, deburring, and the rounding of corners are an important part of our portfolio. We will be happy to finish surfaces, for example by means of degreasing or sandblasting. Further finishing options are available upon request. We can also provide test panels with a customized serial number or marking if desired. Stainless steel 1.4301, 1.4571, 1.4401, 1.4310, other grades available upon request Test specimens According to A.F.E.R.A. 4001 (old standard), with defined finish With high-gloss finish (according to FINAT, PSTC standard, A.F.E.R.A. standard 5001, EN 1939) Titanium Grade 1 and grade 5, other grades available upon request Automotive grades painted

We develop decoupled, partially or fully interlinked assembly processes entirely according to your requirements, using high-performance systems and state-of-the-art equipment. ou don't need deep-drawn individual parts, but complex assemblies that are already assembled? We are your experts! First we analyse your requirements for new potentials. Combined with innovative thinking and agile processes, we then design smart solutions with you to produce your desired assemblies. Depending on your requirements, we develop decoupled, partially or fully interlinked assembly processes using high-performance systems and state-of-the-art equipment. We reliably ensure your quality requirements with integrated and individual testing measures.

Experts for deep-drawn parts made of stainless steel, aluminium and other non-ferrous metals (including brass, copper and nickel silver).from new development to series production: We develop perfect deep-drawn parts. Pressteck is one of the world's leading specialists for deep drawing individual parts on transfer presses and for their further processing into assemblies. In this non-cutting forming process, we produce hollow parts in several stages from a metal strip that can be made of aluminium, stainless steel, copper or brass, among other materials. Deep drawing has decisive advantages over other processes: Material consumption and production costs are lower, and at the same time the strength of the components is higher. We are highly innovative and perfect deep-drawing technology beyond what has been possible so far.

For our customers in the automotive and housing industry, we produce deep-drawn stainless steel pots with an integrated axle as a monobloc component. These are used in water pumps for electric vehicles. Our customer from the automotive industry needs pots with an integrated axle that holds a rotor. Up to now, the pot and axle have been joined in a centred manner by means of welding. The customer's wish was to produce a one-piece component to avoid welding. Deep drawing is the ideal technology for this. The size of the component required larger presses than were previously available. Therefore, we first developed tools as prototypes for larger presses on behalf of the customer. After practical tests at the customer's premises as well as at the end customer's, our client decided on a tool that was ideally suited for the production of the component in series.

Guide tubes for solenoid valves, deep-drawn from stainless steel. Tightest tolerances, high quantities

Pressteck has all standard sizes of MDI containers in its portfolio: 10ml, 14ml, 17ml and 19ml. If you need other sizes due to individual requirements, we are happy to offer these as well. Pressteck has all standard sizes of MDI containers in its portfolio: 10ml, 14ml, 17ml and 19ml. If you need other sizes due to individual requirements, we will be happy to offer you these as well. Depending on the medication and the propellant (CFC or HFA), different materials are used. We produce our containers from aluminium and stainless steel. While stainless steel containers are usually used uncoated, aluminium containers can also be offered in a coated version. Our containers are used as primary packaging for the administration of aerosol medication by inhaler. Patients worldwide use MDI (metered-dose inhalers) to treat respiratory diseases such as asthma and COPD.

You don't need deep-drawn individual parts, but complex assemblies already assembled? We are your experts for that! First we analyse your requirements for new potentials. Combined with innovative thinking and agile processes, we then design smart solutions with you to manufacture your desired assemblies. Depending on your requirements, we develop decoupled, partially or fully interlinked assembly processes using high-performance systems and state-of-the-art equipment. We reliably ensure your quality requirements with integrated and individual testing measures.

We are experts in deep-drawn parts made of stainless steel, deep-drawn parts made of aluminium and other non-ferrous metals (including brass, copper and nickel silver). To produce your perfect component, we also have the option of using carbon steel, special nickel alloys (e.g. Inconel®), but also soft magnetic materials. Each material has specific properties that need to be taken into account in the forming process. We manufacture deep-drawn parts with a diameter of 2 to 80 mm and a length of up to 120 mm. We process material thicknesses from 0.05 to 2.50 mm. Pharmaceuticals and medical technology, industry, consumer and automotive: we are primarily active in these fast-growing sectors. We are not only specialists in deep drawing, but also know the industrial requirements and process chains. Depending on your requirements, we complement deep-drawing with numerous secondary finishing processes up to fully automated assembly systems.

Deep drawn cylindrical battery housings made of nickel plated steel Various standard sizes of cylindrical battery housings for edrive applications like 21700, 46800

Pressteck is one of the world's leading specialists for deep-drawn individual parts on transfer presses and their processing into assemblies. In this non-cutting tension-pressure process, we produce hollow parts from a metal strip in several stages, which can be aluminium, stainless steel, copper or brass, among others. Compared to other processes, deep drawing has decisive advantages: Material consumption and production costs are lower, and at the same time the strength of the components is higher. We are highly innovative and optimise deep drawing technology beyond what is currently possible. We manufacture your individual component from coiled sheet metal and master demanding geometries and high degrees of forming.

We are experts in deep-drawn parts made of stainless steel, deep-drawn parts made of aluminium and other non-ferrous metals (including brass, copper and nickel silver). To produce your perfect component, we also have the option of using carbon steel, special nickel alloys (e.g. Inconel®), but also soft magnetic materials. Each material has specific properties that need to be taken into account in the forming process. We manufacture deep-drawn parts with a diameter of 2 to 80 mm and a length of up to 120 mm. We process material thicknesses from 0.05 to 2.50 mm.Pharmaceutical and medical technology, industry, consumer and automotive: we are primarily active in these fast-growing sectors. We are not only specialists in deep drawing, but also know the industrial requirements and process chains. Depending on your requirements, we complement deep-drawing with numerous secondary finishing processes up to fully automated assembly systems.

Thermostatic valves - i.e. the temperature controls on the heating system - are found in just about every home. In the head of a thermostatic valve there is a metal bellows, a corrugated tube that expands according to the room air temperature. For these metal bellows, the manufacturer needed deep-drawn, very long and thin-walled sleeves. The challenge: the sleeves must be matched to the customer's downstream process under very tight tolerance specifications. Why? Because the sleeves cannot be further processed if the geometries vary. Absolute precision is therefore required. We can offer absolute precision. The customer commissioned us with the production of the sleeves. On the one hand, because we fulfil the special deep-drawing requirements. On the other hand, because we can offer an associated, targeted heat treatment for material stress relief in-house.

Support sleeves for reinforcing plastic components. Made of stainless steel with customised design. The bushings can be produced not only round but also oval as a deep-drawn part.

CNC sheet metal processing, CNC laser parts, stamped parts, fine stamped parts, bent parts, pipe processing, cold forming, heat shielding sheets, deep-drawn parts, sheet metal parts from progressive dies, sheet metal parts assembled, sheet metal parts with surface treatment, sheet metal parts in large series, one-off production, prototypes.

The PP1 chips collector is used for the rapid collection of shavings and other metal parts, for cleaning the workplace, the machine or for the collection of metal parts from waste or ash. The collected metal parts can be removed by pulling the rear release button. Magnets for surface and railing cleaning clean halls and outdoor areas from magnetic parts and thus protect personnel and equipment

Laser cutting or laser fine cutting of metal, we can precisely process all metallic, non-toxic materials in material thicknesses from 0.2 to 2.0 mm. With our high-precision 1kW fiber laser (Nd: YAG with a wavelength of 1064nm) in combination with highly dynamic linear drives, we can produce your laser cuts in copper and brass. Due to our extremely small focus of 0.05mm, we usually create a cutting cag/ clearance of 0.07mm, so that the most delicate contours (especially inner contours) can be realized without mechanical stress, as the processing takes place without contact. This enables high-quality and precise prototypes and small series in contract manufacturing using cutting lasers. Accuracies of +/- 0.01mm, which are required in the sealing area for plastic overmolding for complete plugs or housings. Dimensions: sheet thicknesses from 0.2 to 2.0mm, max. sheet metal of max. 1,250mm x 1,250mm.

Mobile. Parts cleaning collector with sturdy drip-off grid, 80 kg load capacity, 30l. Water recycling via special sedimentation system with filter monitoring. 60 l water tank, 5 l cleaning agent reservoir, stepless adjustable pressure, metering device for cleaning agent, water shortage control, overheat fuse. Volume 2,8 l /m. 15KW, 32A. 5 m hose with large pistol, hand screw coupling and lance SR-LA 600, 2 m hose with small pistol, quick change coupling and nozzle SR-ST. Hoses with quick change couplings at the device.

Compositing of stamped metal insert parts and plastic belongs to our core skills. With our know-how in both technologies, we are able to offer our customers projects and production that push the borders of what is technically possible, when synergistically compositing metal and plastic – and that from us as a single source.

No problem to change-over from O.D. clamping to I.D. clamping Change-over from O.D. clamping to perfect I.D. clamping, without changing the clamping device? No problem with MANDO Adapt: Place the mandrel in the mounted clamping device, tighten three screws, and lock the mandrel in the clamping device. Reduce time In this process the mandrel engages in the coupling of the clamping device via a sophisticated mechanism, where otherwise the clamping head engages. MANDO Adapt is attractive with extreme rigidity and precision. Without adjusting For rotating products, concentricity of 0.005 mm between chuck taper and mandrel taper can be achieved. For stationary clamping devices repeatability of 0.003 mm is possible. And best of all: This can all be accomplished without adjusting.

The segmented clamping bushing SE with the hexagon socket sits on the clamping pyramid, absolutely form-fitted in every clamping position and thereby enables maximum machining performance with minimal vibration and thus less tool wear. The full-surface contact of the segmented clamping bushing on the mandrel ensures a significantly better insensitivity to contamination than previous segmented clamping bushing/mandrel systems. Therefore, these segmented clamping bushings are even better suited for raw material, cast and forged parts, as well as fine-particle non-ferrous metals such as brass. And they offer this suitability at run-out of ≤ 0.01 mm and in the premium version at ≤ 0.007 mm.

Are you tired of losing so much time due to change-over on your machining center? Then we have something for you. The DockLock zero-point clamping system in the hydraulic or pneumatic version. One clamping device quick change-over system for stationary applications. It allows you to change your clamping devices in two minutes. And with repeatability of ≤0.005 mm, without alignment. A special feature: form fit clamping with a collet or clamping segments. That means a rigid clamping set-up and higher repeatability. This also prevents clamping marks on the clamping bolt as opposed to zero-point clamping systems with balls or sliders, which lead to inaccuracies and consequently to replacement of the clamping bolts. Likewise, no contamination and chips can get through, which ensures low-wear operation and reduces maintenance expenses.

Angle head 90° Machining: without spatial constraint Optional: with EC

With our hexagonal clamping heads you get up to 25 % more clamping force and higher output with the same clamping cylinder actuating force that is used to actuate our SPANNTOP chucks. The pyramid arrangement of glide surfaces makes it possible. In addition the hexagonal geometry ensures that TOPlus is more resistant to contamination than former clamping head / chuck systems. Therefore, TOPlus is even better suited for raw material, cast and forged parts, as well as fine-particle non-ferrous metals such as brass. With a concentric precision of ≤ 0.005 mm!

Reducing operating time and downtime Bring together uniform or diverse processing operations to reduce operating times (usually involves multi-spindle heads). The potential applications are virtually limitless: Drilling, threading, counterboring, reaming, milling, etc. The variety of products is equally diverse, from small compact heads with two spindles to multi-spindle XXL units. BENZ offers interchangeable and fixed-flange (stationary) multi-spindle heads in a wide range of configurations. Multi-spindle heads are typically used for mid-size to large-scale series production. We work in close coordination with you, the customer, to find the perfect solution for your application. Using proven standard components as a basis, we create the optimal multi-spindle solution for you. We maintain close contact with leading machine building companies, giving us the necessary expertise to develop the extraordinary. Give us a challenge!

Supplement for modular system The morse taper adaptation is a great supplement for the HAINBUCH modular system. Whether face driver, fixed center, a manually activated mandrel, or even tools – with this adaptation you insert anything that you can adapt into the morse taper connection. Extending your chuck within seconds Therefore, you have the possibility of extending your chuck with many additional functions within seconds. This is made possible by the CENTREX quick change-over interface integrated in the adaptation. This means that assembly does not require alignment. Also it is executed with a change-over accuracy of < 0.003 mm at the interface.

Clamp difficult or easily deformable workpieces In daily use you are optimally equipped with the TOPlus or SPANNTOP chucks. However, there are always components that are difficult to clamp due to the contour, or that will be deformed through radial clamping. So what is required is an axial chuck, which in addition can also be set-up very fast. Clamp axially on a neodymium magnet The answer: HAINBUCH magnet module. With the magnet module you can clamp components axially on a neodymium magnet. The HAINBUCH magnet module is set-up in only 30 seconds. Your basic clamping device is already mounted. You exchange the clamping head that is included in the scope of delivery. When clamping, the magnetic clamping device is pulled onto the flat contact area of your basic clamping device.

Depending on size, combined with all adaptations 5-axis machining or rational multiple clamping – with HYDROK we offer a hydraulically actuated stationary chuck that provides even more implementation possibilities. Depending on size – you can use it with all clamping device adaptations, such as the MANDO Adapt mandrel-in-clamping device or with the jaw module. Thus in the future you can also rely completely on the intelligent HAINBUCH modular system, even for your stationary clamping device. Multiple clamping in confined spaces The smallest of the group: HYDROK 40 SE and 32 RD. Their modular base plates can be easily fitted together and enables multiple clamping with incredible holding forces in the most confined spaces. And with an additional tandem cylinder you can even generate the full clamping force with a weaker hydraulic unit.